Transport properties of BaZr0.5Ce0.3Y0.2O3−δ proton conductor prepared by spark plasma sintering

Dense BaZr_0.5Ce_0.3Y_0.2O_3−δ (BZCY532) proton conductors were prepared by a spark plasma sintering method. Their conductivities were determined in different atmospheres: dry air, wet N₂ and wet H₂. Moreover, the potential electronic conductivity contribution to the total conductivity was also identified by testing their total conductivities at different oxygen partial pressures (1–10⁻²⁴ atm) in combination with an XPS analysis. It is found that the prepared dense BZCY532 ceramics are good proton conductors at 600 °C. In addition, the Ce³⁺ concentration in the dense BZCY532 ceramics is around 3.5 atm% of the total Ce element, and the electronic contribution to the total conductivity can be neglected after a postheat treatment.     

Reactive spark plasma sintering of Ti3SnC2, Zr3SnC2 and Hf3SnC2 using Fe,Co or Ni additives

This work studied the effect of adding 10 at% Fe, Co or Ni to M-Sn-C mixtures with M = Ti, Zr or Hf on MAX phases synthesis by reactive spark plasma sintering. Adding Fe, Co or Ni assisted the formation of 312 MAX phases, i.e., Ti₃SnC₂, Zr₃SnC₂ and Hf₃SnC₂, while their 211 counterparts Ti₂SnC, Zr₂SnC and Hf₂SnC formed in the undoped M-Sn-C mixtures. The lattice parameters of the newly synthesized Zr₃SnC₂ and Hf₃SnC₂ MAX phases were determined by X-ray diffraction. Binary MC carbides were present in all ceramics, whereas the formation of intermetallics was largely determined by the selected additive. The effect of adding Fe, Co or Ni on the MAX phase crystal structure and the microstructure of the produced ceramics was investigated in greater detail for the case of M = Zr. A mechanism is herein proposed for the formation of M₃SnC₂ MAX phases.     

Transport properties of sealants for high-temperature electrochemical applications: RO–BaO–SiO2 (R = Mg,Zn) glass–ceramics

The electrical properties and oxygen permeability of glass–ceramics 55SiO₂–27BaO–18MgO, 55SiO₂–27BaO–18ZnO and 50SiO₂–30BaO–20ZnO (%mol), which possess thermal expansion compatible with that of yttria-stabilized zirconia (YSZ) solid electrolytes, were studied between 600 and 950 °C in various atmospheres. The ion transference numbers, determined by the modified electromotive force (e.m.f.) technique under oxygen partial pressure gradients of 21 kPa/(1–8) × 10² Pa and 21 kPa/(1 × 10⁻¹⁸–2 × 10⁻¹²) Pa, are close to unity both under oxidizing and reducing conditions. The electronic contribution to the total conductivity increases slightly on increasing temperature, but is lower than 2% and 7% for the Zn- and Mg-containing compositions, respectively. The conductivity values measured by impedance spectroscopy vary in the range (1.4–7.8) × 10⁻⁶ S/cm at 950 °C under both oxidizing and reducing conditions, with activation energies of 122–154 kJ/mol and a minor increase in H₂-containing atmospheres, indicating possible proton intercalation. In agreement with the electrical measurements which indicate rather insulating properties of the glass–ceramics, the oxygen permeation fluxes through sintered sealants and through sealed YSZ/glass–ceramics/YSZ cells are very low, in spite of an increase of 15–40% during 200–230 h under a gradient of air/H₂–H₂O–N₂ due to slow microstructural changes.     

Redox stability and electrical conductivity of Fe2.3Mg0.7O4±δ spinel prepared by mechanochemical activation

This paper addresses the potential of mechanochemical activation of MgO and α-Fe₂O₃ precursor powders to obtain Fe_2.3Mg_0.7O₄ ceramics with enhanced redox stability and electrical conductivity. X-ray diffraction (XRD) and Mössbauer spectroscopy suggest the initial formation of the spinel phase after 5 h of high-energy milling in inert gas, but after 10 h of mechanoactivation, the precursor still comprised hematite as a major phase with minor amounts of magnesiowustite as by-product. The activated mixtures can be nearly completely converted to spinel solid solution by heating to 1173 K, whereas single-phase, dense spinel ceramics can be prepared by sintering at 1773 K in inert atmosphere. These ceramics demonstrated redox stability under mildly reducing conditions (p(O₂) ～ 10 Pa), as confirmed by XRD, thermogravimetry and electrical measurements. The electrical conductivity of Fe_2.3Mg_0.7O₄ at this oxygen partial pressure is lower compared to magnetite, but it is still as high as 60 S/cm at 1073 K and 15 S/cm at room temperature. Cooling below 1473 K in air results in a drop of conductivity due to segregation of hematite phase at the grain boundaries. However, the phase separation is kinetically stagnated at 1073 K, and, after slight initial degradation, the retained electrical conductivity is more than 3 orders of magnitude higher compared to hematite and MgFe₂O₄ spinel.     

Crack healing and strength recovery in SiC/spinel nanocomposite

The crack healing behavior and the strength recovery of the newly introduced SiC/spinel nanocomposite were investigated. SiC/spinel nanocomposite containing 27.26 wt% SiC was prepared by the ball milling of talc, graphite and aluminum powders with subsequent annealing at 1200 °C for 1 h in a vacuum. The SEM results showed that the surface cracks produced by Vickers indenter on the prepared SiC/spinel pellets can be completely healed after sintering at 1545 °C for 1 min in air atmosphere. Furthermore, an almost complete strength recovery of the specimens can be obtained in those samples heat treated at 1550 °C for 1 min, as evaluated by diametral tensile strength (DTS) test. The formations of mullite and aluminosilicate glassy phases are the major factors which are responsible for the crack healing and strength recovery in the structure. It was found that the healing efficiency of those specimens healed at 1550 °C for 1 min is 99%.     

Healing performance of Ti2AlC ceramic studied with in situ microcantilever bending

In situ microcantilever bending tests were carried out to evaluate the healing efficiency of pre-notched Ti₂AlC ceramic after annealing at 1200 °C for 1.5 h. Microcantilevers of different orientations were fabricated with focused ion beam method at different locations, i.e. in a singular Ti₂AlC grain, at a grain boundary or at the Ti₂AlC–Al₂O₃ interface after healing. Ti₂AlC microcantilever shows an anisotropic bending strength (ranging between 9.6 GPa and 4.6 GPa depending on the precise crystallographic orientations) that is closely related to the different atomic bonds in the layered structure. After healing, the Ti₂AlC–Al₂O₃ microcantilevers exhibit almost the same strength of about 5.2 GPa, i.e. slightly higher than the cleavage strength (4.6 GPa) of the initial Ti₂AlC microcantilevers. It suggests that the orientation of the matrix grain has no significant influence on the strength of healed microcantilevers. Furthermore, it turns out that the strength of the microcantilever with a healed grain boundary is at least twice the strength of the initial Ti₂AlC cantilever with a grain boundary. It is concluded that the oxidation dominated self-healing mechanism of Ti₂AlC ceramics can result in a perfect recovery of mechanical performance. The paper shows that the in situ microcantilever bending test provides a quantitative method for the evaluation of the strength of self-healing ceramics.     

Zn2+ doped TiO2/C with enhanced sodium-ion storage properties

To improve the performance of anatase TiO₂ as an anode material for sodium-ion batteries, Zn²⁺-doped TiO₂/C composites are synthesized by a co-precipitation method. The results of XRD, EPR and XPS demonstrate that Zn²⁺ occupies at the Ti⁴⁺ site of TiO₂ to form a solid-solution, resulting in an expansion of lattice and an increase of Ti³⁺ content. The expansion of lattice can enhance the stability of the crystal structure of TiO₂. The increase of Ti³⁺ content can improve the conductivity of TiO₂. Therefore, Ti_0.94Zn_0.06O₂/C delivers a reversible capacity of 160 mA h g⁻¹ with a capacity retention of 96% after 100 cycles at 5 C. Even charged/discharged at 10 C, this sample still exhibits a reversible capacity of 117 mA h g⁻¹, comparing to 86 mA h g⁻¹ for TiO₂/C. The enhanced electrochemical performances can be ascribed to the improvement of the conductivity and the structural stability of TiO₂ due to Zn²⁺-doping. Therefore, Ti_0.94Zn_0.06O₂/C is an attractive anode material of sodium-ion batteries.     

Nanoindentation study of nickel manganite ceramics obtained by a complex polymerization method

The chemical synthesis of nickel manganite powder was performed by a complex polymerization method (CPM). The obtained fine nanoscaled powders were uniaxially pressed and sintered at different temperatures: 1000–1200 °C for 2 h, and different atmospheres: air and oxygen. The highest density was obtained for the sample sintered at 1200 °C in oxygen atmosphere. The energy for direct band gap transition (Eg) calculated from the Tauc plot decreases from 1.51 to 1.40 eV with the increase of the sintering temperature. Indentation experiments were carried out using a three-sided pyramidal (Berkovich) diamond tip, and Young's modulus of elasticity and hardness of NTC (negative temperature coefficient) ceramics at various indentation depths were calculated. The highest hardness (0.754 GPa) and elastic modulus (16.888 GPa) are exhibited by the ceramics sintered at highest temperature in oxygen atmosphere.     

Phase relationships and transport in Ti-, Ce- and Zr-substituted lanthanum silicate systems

The solubility of Ti⁴⁺ in the lattice of apatite-type La_9.83Si_6−xTi_xO_26.75 corresponds to approximately 28% of the Si-site density. The conductivity of La_9.83Si_6−xTi_xO_26.75 (x = 1–2) is predominantly oxygen-ionic and independent of the oxygen partial pressure in the p(O₂) range from 10⁻²⁰ to 0.3 atm. The electron transference numbers determined by the modified faradaic efficiency technique are lower than 0.006 at 900–950 °C in air. The open-circuit voltage of oxygen concentration cells with Ti-doped silicate electrolytes is close to the theoretical Nernst value both under oxygen/air and air/10%H₂–90%N₂ gradients at 700–950 °C, suggesting the stabilization of Ti⁴⁺ in the apatite structure. Titanium addition in La_9.83Si_6−xTi_xO_26.75 (x = 1–2) leads to decreasing ionic conductivity and increasing activation energies from 93 to 137 kJ/mol, and enhanced degradation in reducing atmospheres due to SiO volatilization. At p(O₂) = 10⁻²⁰ atm and 1223 K, the conductivity decrease after 100 h was about 5% for x = 1 and 17% for x = 2. The solubility of Zr⁴⁺ in the La_9.83Si_6−xZr_xO_26.75 system was found to be negligible, while the maximum concentration of Ce⁴⁺ in La_9.4−xCe_xSi₆O_27−δ is approximately 5% with respect to the number of lanthanum sites.     

Preparation and properties of mullite-bonded porous fibrous mullite ceramics by an epoxy resin gel-casting process

Porous fibrous mullite ceramics with a narrow range of pore size distribution have been successfully prepared utilizing a near net-shape epoxy resin gel-casting process by using mullite fibers, Al₂O₃ and SiC as raw materials. The effects of sintering temperatures, different amounts of fibers and Y₂O₃ additive on the phase compositions, linear shrinkage, apparent porosity, bulk density, microstructure, compressive strength and thermal conductivity were investigated. The results indicated that mullite-bonded among fibers were formed in the porous fibrous mullite ceramics with a bird nest pore structure. After determining the sintering temperatures and the amount of fibers, the tailored porous fibrous mullite ceramics had a low linear shrinkage (1.36–3.08%), a high apparent porosity (61.1–71.7%), a relatively high compressive strength (4.4–7.6 MPa), a low thermal conductivity (0.378–0.467 W/m K) and a narrow range of pore size distribution (around 5 µm). The excellent properties will enable the porous ceramics as a promising candidate for the applications of hot gas filters, thermal insulation materials at high temperatures.     

Intermediate-temperature conductivity of B-site doped Na0.5Bi0.5TiO3-based lead-free ferroelectric ceramics

Na_0.5Bi_0.5TiO₃ (NBT) based oxide-ion conductor ceramics have great potential applications in intermediate-temperature solid oxide fuel cells (SOFCs) and oxygen sensors. Na_0.5Bi_0.49Ti_1−xMg_xO_3−δ ceramics with x=0, 0.01, 0.02, 0.03, 0.05 and 0.08 were prepared by conventional solid-state reaction. XRD measurement and SEM analysis revealed the formation of pure perovskite structures without secondary phase. MgO doping greatly decreased the sintering temperature and inhibited grain growth. AC impedance spectroscopy measurement was adopted to measure the total conductivity, which was found to increase with MgO doping content ranging from 0 to 3 mol% and subsequently to decrease. High oxygen ionic conductivity σ_t=0.00629 S/cm was achieved for sample doped with 3 mol% MgO at 600 °C in air atmosphere.     

High temperature properties of the monolithic CVD β-SiC materials joined with a pre-sintered MAX phase Ti3SiC2 interlayer via solid-state diffusion bonding

Monolithic high purity CVD β-SiC materials were successfully joined with a pre-sintered Ti₃SiC₂ foil via solid-state diffusion bonding. The initial bending strength of the joints (∼ 220 MPa) did not deteriorate at 1000 °C in vacuum, and the joints retained ∼ 68 % of their initial strength at 1200 °C. Damage accumulation in the interlayer and some plastic deformation of the large Ti₃SiC₂ grains were found after testing. The activation energy of the creep deformation in the temperature range of 1000 – 1200 °C in vacuum was ∼ 521 kJmol⁻¹. During the creep, the linkage of a significant number of microcracks to form a major crack was observed in the interlayer. The Ti₃SiC₂ interlayer did not decompose up to 1300 °C in vacuum. A mild and well-localized decomposition of Ti₃SiC₂ to TiC_x was found on the top surface of the interlayer after the bending test at 1400 °C in vacuum, while the inner part remained intact.     

Effect of grain growth on the thermal conductivity of liquid-phase sintered silicon carbide ceramics

The effect of grain growth on the thermal conductivity of SiC ceramics sintered with 3 vol% equimolar Gd₂O₃-Y₂O₃ was investigated. During prolonged sintering at 2000 °C in an argon or nitrogen atmosphere, the β → α phase transformation, grain growth, and reduction in lattice oxygen content occurs in the ceramics. The effects of these parameters on the thermal conductivity of liquid-phase sintered SiC ceramics were investigated. The results suggest that (1) grain growth achieved by prolonged sintering at 2000 °C accompanies the decrease of lattice oxygen content and the occurrence of the β → α phase transformation; (2) the reduction of lattice oxygen content plays the most important role in enhancing the thermal conductivity; and (3) the thermal conductivity of the SiC ceramic was insensitive to the occurrence of the β → α phase transformation. The highest thermal conductivity obtained was 225 W(m K)⁻¹ after 12 h sintering at 2000 °C under an applied pressure of 40 MPa in argon.     

Microstructure and properties of lightweight fibrous porous mullite ceramics prepared by vacuum squeeze moulding technique

A novel fibrous porous mullite network with a quasi-layered microstructure was produced by a simple vacuum squeeze moulding technique. The effects of organic binder content, inorganic binder and adsorbent on the microstructure and the room-temperature thermal and mechanical properties of fibrous porous mullite ceramics were systematically investigated. An anisotropy microstructure without agglomeration and layering was achieved. The fibrous porous mullite ceramics reported in this study exhibited low density (0.40 g/cm³), low thermal conductivity (~0.095 W/(m K)), and high compressive strength (~2.1 MPa in the x/y direction). This study reports an optimal processing method for the production of fibrous porous ceramics, which have the potential for use as high-temperature thermal insulation material.     

Joining of Ti–Al–C ceramics by oxidation at low oxygen partial pressure

The joining of titanium aluminum carbides has been successfully performed at high temperature and low oxygen partial pressure. The mechanism of the bonding is attributed to the preferential oxidation of Al atoms in the titanium aluminum carbides at low oxygen partial pressure, which leads to the formation of an Al₂O₃ layer through the joint interface. The specimens joined at 1400 °C exhibit a high flexural strength of 315 ± 19.1 MPa for Ti₂AlC and 332 ± 2.83 MPa for Ti₃AlC₂, which is about 95% and 88% of the substrates, respectively, and the high flexural strength can be retained up to 1000 °C. The high mechanical performance of the joints is attributed to the similar density and thermal expansion coefficient values of Al₂O₃ to those of the Ti₂AlC and Ti₃AlC₂ substrates. It indicates that bonding via preferential oxidation at low oxygen partial pressure is a practical and efficient method for Ti₂AlC and Ti₃AlC₂.     

Stress induced environmental damage in precursor derived SiBCN ceramics

Boron modified polyvinylsilazane was thermolyzed at 1300 °C under argon atmosphere and subsequently spark plasma sintered at 1600 °C in vacuum. The material was subjected to highly saline and constant vapor pressure environments individually to understand the influence of chemistry in propagating the subcritical cracks. The failure behavior in chloride environment was compared against humid environment using the data extracted from Raman spectroscopy, the thermodynamic characteristics of the environment and the micro-sized pore concentrations. The implications of the subcritical crack growth were derived by plotting ν–K_I graphs for each of the samples to clearly distinguish between the effects of the surrounding mediums. The impulse to crack propagation was found to be resistive with variations in degree of crack growth alternating directly with the changes in porosity, surrounding atmosphere and defect density. The rate of energy dissipation and its hindrance at the crack tip were found to be a major player, among others, in reducing the crack propagation rate.     

Improved mechanical properties of Al2O3 ceramic by in-suit generated Ti3SiC2 and TiC via hot pressing sintering

Al₂O₃ multi-phase composites with different volume fractions of SiC varying from 0 vol% to 30.0 vol% were fabricated by vacuum hot pressing sintering at 1600 °C under the pressure of 30 MPa for 2.0 h. The aim of this work was to investigate the effect of SiC content on the morphology and mechanical properties of the Al₂O₃ multi-phase composite. The results show that the addition of SiC and Ti can produce new strengthening and reinforcing phases include Ti₃SiC₂, TiC, Ti₅Si₃, which would hamper the migration of grain boundaries and promote sintering. The mechanical performances could reach the comprehensive optimal values for 20.0 vol% SiC, delamination and transgranular fracture being the major crack propagation energy dissipation mechanisms.     

Brazing mechanisms of the Ti2AlC joints using a pure Al filler metal

Brazing of Ti₂AlC ceramics has been successfully performed using a pure Al filler metal, in the temperature range 1023 K–1173 K and with holding time ranging from 0 to 30 min. The microstructure of the Ti₂AlC joints was studied, and the mechanical properties of the joints were evaluated by shear strength test. It is observed that the Al filler has weak effect on the stability of Ti₂AlC substrate, and only a small amount of decomposition products including the TiC_x and TiAl₃ compounds can be observed in the joints. In addition, the formation of an inter-diffusion layer in the Ti₂AlC substrate is considered as the major brazing mechanism. The maximum shear strength of the Ti₂AlC joints using the pure Al filler metal is 95 MPa, with an electrical conductivity of 2.21×10⁶ S m⁻¹, after holding the sample at 1123 K for 10 min.     

Investigation on the anti-reduction mechanism of Ti4+ in high dielectric constant system Ca0.9La0.067TiO3 by doping with Al2O3

Ca_0.9La_0.067TiO₃ (abbreviated as CLT) ceramics doped with different amount of Al₂O₃ were prepared via the solid state reaction method. The anti-reduction mechanism of Ti⁴⁺ in CLT ceramics was carefully investigated. X-ray diffraction (XRD) was used to analyze the phase composition and lattice structure. Meanwhile, the Rietveld method was taken to calculate the lattice parameters. X-ray photoelectron spectroscopy (XPS) was employed to study the valence variation of Ti ions in CLT ceramics without and with Al₂O₃. The results showed that Al³⁺ substituted for Ti⁴⁺ to form solid solution and the solid solubility limit of Al³⁺ is near 1.11 mol%. Furthermore, the reduction of Ti⁴⁺ in CLT ceramics was restrained by acceptor doping process and the Q × f values of CLT ceramics were improved significantly. The CLT ceramic doped with 1.11 mol% Al₂O₃ exhibited good microwave dielectric properties: ε_r = 141, Q × f = 6848 GHz, τ_f = 576 ppm/°C.