Mechanical properties and microstructure of poly(ethylene terephthalate) microfiber prepared by carbon dioxide laser heating

We determined that a poly(ethylene terephthalate) microfiber was easily obtained by irradiating a carbon dioxide laser to an annealed fiber. The annealed fiber was prepared by zone drawing and zone annealing. First, an original fiber was zone drawn at a drawing temperature of 90°C under an applied tension of 4.9 MPa, and the zone‐drawn fiber was subsequently zone annealed at 150°C under 50.9 MPa. The zone‐annealed fiber had a degree of crystallinity of 48%, a birefringence of 218.9 × 10^?3, tensile modulus of 18.8 GPa, and tensile strength of 0.88 GPa. The microfiber prepared by laser heating the zone‐annealed fiber had a diameter of 1.5 μm, birefringence of 172.8 × 10^?3, tensile modulus of 17.6 GPa, and tensile strength of 1.01 GPa. The draw ratio estimated from the diameter was 9165 times; such a high draw ratio has thus far not been achievable by any conventional drawing method. Microfibers may be made more easily by laser heating than by conventional technologies such as conjugate spinning. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1955–1958, 2003     

Preparation of poly(lactic acid) fiber by dry‐jet‐wet‐spinning. I. Influence of draw ratio on fiber properties

Poly(lactic acid) fiber was prepared by dry‐jet‐wet spinning of the polymer from chloroform solution and with methanol as the precipitating medium. The as‐spun fiber was subsequently made into high strength fiber by two‐step process of drawing at a temperature of 90°C and subsequent heat setting in the temperature range of 120°C. The draw ratio had significant influence on the crystallinity and the tensile strength of the fiber. The fiber with the tenacity of 0.6 GPa and modulus of 8.2 GPa was achieved at a draw ratio of 8. The differential scanning calorimetry revealed an increase in the glass‐transition temperature with the increase in the draw ratio, which suggests the orientation of chains during the drawing process. The surface morphology of the filament as revealed by scanning electron microscopy shows that fibers are porous in nature, but a significant reduction in the porosity and pore size of the fiber was observed with the increase in the draw ratio. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1239–1246, 2006     

Effect of melt spinning and cold drawing on structure and properties of poly (aryl ether ketone) (PAEK) fibers

The effects of melt spinning and cold drawing on structure development and resulting properties of poly (aryl ether ketone) (PAEK) have been investigated. Melt spun and subsequently cold drawn fibers were characterized by differential scanning calorimetry, wide angle X-ray diffraction, small angle X-ray diffraction, and birefringence techniques. At low take-up speeds, essentially amorphous fibers are produced. High take-up speeds result in development of crystallinity in the as-spun fibers. Cold drawing above the, T_g of PAEK causes further increase of crystallinity. Wide angle X-ray patterns indicate progressive alignment of chains along the fiber axis in as spun as well as in cold-drawn fibers with the draw down ratio and cold draw ratio. However, cold drawing was observed to broaden the WAXS peaks. SAXS patterns of cold drawn and fixed annealed fibers changed from two-point to four-point patterns indicating mosaic pattern formation of crystalline and amorphous regions. Mechanical properties including tensile strength, elongation at break, modulus, and yield strength were measured and correlated with fiber structure. Fracture surfaces of tensile tested fibers were observed using scanning electron microscopy and correlated with developed fiber structure.     

Melt spinning of poly(L‐lactic acid) and its biodegradability

The melt spinning and melt drawing of poly(L ‐lactic acid) (PLLA) were carried out with a melt‐spinning machine, and the mechanical properties, structure, and biodegradability of PLLA fiber were investigated. PLLA fiber with a tensile strength of 0.81 GPa was successfully obtained through two steps of drawing at a draw ratio of 18 in hot water. This fiber had enough tensile strength for common engineering use. The fiber could be degraded under controlled composting conditions at 70°C for 1 week. In scanning electron microscopy observations of the fiber, a regular pattern of cracks running along the vertical direction to the fiber axis was clearly observed. This suggested that the PLLA fiber built up a highly ordered structure arranged along the direction of the fiber axis. After the fiber was left to lie in the ground for 1 year, however, the surface of the fiber was still smooth, and the tensile strength did not decrease much. This PLLA fiber could not be hydrolyzed after 1 month of steeping in a buffer solution at 37°C, but it was rapidly hydrolyzed at more than 60°C. It was suggested that the degradation (hydrolysis) rate of PLLA depended on the glass‐transition temperature. Upon hydrolysis at 80°C for 48 h, a regular crack along the vertical direction to the fiber axis was found that was very similar to that observed in degradation under composting conditions. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 2118–2124, 2005     

Process–structure–property relationship of melt spun poly(lactic acid) fibers produced in the spunbond process

We report on the process–structure–property relationships for Poly(lactic acid) (PLA) filaments produced through the spunbond process. The influence of spinning speed, polymer throughput, and draw ratio on crystallinity and birefringence of fibers were evaluated. We established that increasing spinning speed increases crystallinity and birefringence of fibers. We also investigate the role of fiber structures on fiber tensile properties—breaking tensile strength, strain at break, initial modulus, and natural draw ratio. An increase in spinning speed leads to a higher breaking tensile strength, higher initial modulus and lower strain at break. We have shown an almost linear relationship between breaking tensile strength of PLA fibers and birefringence. This indicates that improved tensile properties at high spinning speeds can be attributed to enhanced molecular orientation. The dependency of fiber breaking tensile strength and strain at break on spun orientation were explained with natural draw ratio, as a measure of spun orientation. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44225.     

Isothermal crystallization and spherulite growth behavior of stereo multiblock poly(lactic acid)s: Effects of block length

Stereo multiblock poly(lactic acid)s (PLA)s and stereo diblock poly(lactic acid) (DB) with a wide variety of block length of 15.4–61.9 lactyl units are synthesized, and the effects of block length sequence on crystallization and spherulite growth behavior are investigated at different crystallization temperatures, in comparison with neat poly(L ‐lactide) (PLLA), poly(D ‐lactide) (PDLA), and PLLA/PDLA blend. Only stereocomplex crystallites as crystalline species are formed in the stereo multiblock PLAs and DB, irrespective of block length and crystallization temperature. The maximum crystallinities (33–61%), maximum radial growth rate of spherulites (0.7–56.7 μm min^?1), and equilibrium melting temperatures (182.0–216.5°C) increased with increasing block length but are less than those of PLLA/PDLA blend (67 %, 122.5 μm min^?1, and 246.0°C). The spherulite growth rates and overall crystallization rates of the stereo multiblock PLAs and DB increased with increasing block length and are lower than that of PLLA/PDLA blend. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Development of a gel spinning process for high‐strength poly(ethylene oxide) fibers

This article describes a new gel‐spinning process for making high‐strength poly(ethylene oxide) (PEO) fibers. The PEO gel‐spinning process was enabled through an oligomer/polymer blend in place of conventional organic solvents, and the gelation and solvent‐like properties were investigated. A 92/8 wt% poly(ethylene glycol)/PEO gel exhibited a melting temperature around 45°C and was highly stretchable at room temperature. Some salient features of a gel‐spun PEO fiber with a draw ratio of 60 are tensile strength at break = 0.66 ± 0.04 GPa, Young's modulus = 4.3 ± 0.1 GPa, and a toughness corresponding to 117 MJ/m³. These numbers are significantly higher than those previously reported. Wide‐angle x‐ray diffraction of the high‐strength fibers showed good molecular orientation along the fiber direction. The results also demonstrate the potential of further improvement of mechanical properties. POLYM. ENG. SCI., 54:2839–2847, 2014. © 2014 Society of Plastics Engineers     

Melt electrospinning from poly(L‐lactide) rods coated with poly(ethylene‐co‐vinyl alcohol)

Rodlike poly(L ‐lactide) (PLLA) samples coated with poly(ethylene‐co‐vinyl alcohol) (EVOH) were made. Fibers were produced from these rodlike samples by using a melt electrospinning system equipped with a laser irradiating device, and the effects of EVOH content and the processing parameters of the melt electrospinning on fiber diameters were investigated. We also studied the fiber formation mechanism from the rods during the laser melt electrospinning process. The following conclusions were reached: (i) coating of EVOH on PLLA rods has a remarkable effect on decreasing fiber diameter from 3 μm to around 1 μm; (ii) increases in the electric field strength and temperature of spinning space decrease the average diameter of fibers produced from pure PLLA rods, and longer collector distance leads to lager PLLA fiber diameter; and (iii) the migration of PLLA component from the core to the surface of electrospun fibers takes place during the fiber formation process. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Polylactide. II. Discontinuous dry spinning–hot drawing preparation of fibers

The mechanical properties and morphology of poly(L-lactide) fibers, prepared by the dry spinning–hot drawing process using different nonsolvent/chloroform spinning solutions, were studied in relation to fiber in vitro degradability. Acetone, methanol, ethanol, and cyclohexane were used as nonsolvents in the spinning mixture with as-polymerized PLLA, i.e., PLLA containing 10% of residual L-lactide. The tensile strength, structure, and degradability of obtained fibers were mainly governed by the nonsolvent volatility. Generally, the higher the volatility, the higher the strength, and the faster the degradation. The acetone/chloroform spinning system produced fiber with an increased degradation rate in comparison to the pure chloroform spinning system. © 1994 John Wiley & Sons, Inc.     

Characterization of poly(L‐lactic acid) fibers produced by melt spinning

Biodegradable poly(L ‐lactic acid) (PLLA) fibers were processed by a two‐step melt‐spinning method (melt extrusion and hot draw) from PLLA with three different viscosity‐average molecular weights (494,600, 304,700, and 262,800). Before spinning, the polymer flakes were first milled into powders and dried under vacuum. Viscosity‐average molecular weight of PLLA following the fabrication process was monitored. Tensile properties of as‐spun and hot‐drawn fibers were investigated. Morphology of the PLLA fibers was viewed under a scanning electron microscope. Crystallinity of these fibers was assessed by thermogram analysis of differential scanning calorimetry. Results showed that the extent of decrease in the viscosity‐average molecular weight of PLLA dropped sharply by 13.1–19.5% during pulverization and by 39.0–69.0% during melt‐extrusion. The hot‐draw process in this study had a little effect on the viscosity‐average molecular weight of PLLA. Smoother fibers could be obtained for the die temperature at least 230°C for raw materials with higher crystallinity (more than 75%) and at least 220°C for raw materials with lower crystallinity (about 60%). The as‐spun fibers showed crystallinity of 16.5–22.8% and the value increased to 50.3–63.7% after hot draw. Tensile moduli of the as‐spun fibers were in the range of 1.2–2.4 GPa, which were raised to 3.6–5.4 GPa after hot draw. The final PLLA fibers with 110–160 μm diameters showed tensile strengths of 300–600 MPa. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 251–260, 2001     

Preparation of high-strength poly(vinyl alcohol) fibers by crosslinking wet spinning

High-strength poly(vinyl alcohol) (PVA) fiber was obtained by the crosslinking wet-spinning technique, which is an improved technique of the conventional non-crosslinked type wet-spinning of PVA. High tensile strength as well as high Young's modulus was achieved by introduction of the borate ion-aided crosslinks during the coagulation process. The drawability of the as-spun fiber greatly depends on the fiber thickness. The thinner the fiber, the higher the drawability. Since thinner fiber is subject to a very high shear rate on extrusion, the crosslinks introduced are believed to maintain topological memory of the oriented chains, which have a low density of entanglements. This allows drawing the fiber to a higher draw ratio. The strength and Young's modulus of the resultant highly drawn PVA fiber were achieved to be 22 g/d (2.3 GPa) and 430 g/d (50 GPa), respectively. The mechanism of the spinning was discussed and the spinning condition was carefully examined in order to optimize the final mechanical properties of the PVA fibers.     

Resorbable materials of poly(L-lactide). V. Influence of secondary structure on the mechanical properties and hydrolyzability of poly(L-lactide) fibers produced by a dry-spinning method

Fibers of poly(L -lactide) (PLLA) with a loosened fibrillar structure were produced by solution spinning from a good solvent (chloroform) in the presence of various additives (camphor, polyurethanes). No decrease in mechanical properties was observed as compared with PLLA fibers spun from a good solvent only. In vitro degradation studies showed that the rate of degradation of PLLA fibers with the loosened fibrillar structure was increased approaching that found for fibers composed of the homopolymer of glycolide or copolymers of glycolide and L-lactide. Helices on the fiber surface caused by melt fracture during spinning of the fibers leads to higher knot strengths of the hot-drawn PLLA fiber up to 70% of the tensile strength.     

Enhanced toughness and strength of poly (d‐lactide) by stereocomplexation with 5‐arm poly (l‐lactide)

The enhancement of mechanical properties were achieved by solution blending of poly(d ‐lactide) (PDLA) and 5‐arm poly(l ‐lactide) (5‐arm PLLA). Differential scanning calorimetry (DSC) and wide‐angle X‐ray diffraction (WAXD) results indicated almost complete stereocomplex could be obtained when 5‐arm PLLA exceeded 30wt %. Tensile test results showed that the addition of 5‐arm PLLA in linear PDLA gave dramatically improvement both on tensile strength and elongation at break, which generally could not be increased simultaneously. Furthermore, this work transformed PDLA from brittle polymer into tough and flexible materials. The mechanism was proposed based on the TEM results: the stereocomplex crystallites formed during solvent evaporation on the blends were small enough (100–200 nm), which played the role of physical crosslinking points and increased the interaction strength between PDLA and 5‐arm PLLA molecules, giving the blends high tensile strength and elongation at break. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 132, 42857.     

Preparation and characterization of high‐performance poly(ether ether ketone) fibers with improved spinnability based on thermotropic liquid crystalline poly(aryl ether ketone) copolymer

High‐performance poly(ether ether ketone) (PEEK) fibers were prepared by melt‐spinning in the presence of thermotropic liquid crystalline poly(aryl ether ketone) copolymer (FPAEKLCP). The rheological and mechanical properties, birefringence, orientation, and crystallization of the resulting PEEK/FPAEKLCP fibers were characterized by using a melt flow indexer, capillary rheometer, single fiber electronic tensile strength tester, polarized light microscopy (PLM), and wide‐angle X‐ray diffraction (WAXD), respectively. The results indicate that the melt viscosity of PEEK significantly reduced by introducing FPAEKLCP, followed by the improvements in the spinnability and the quality of as‐spun fibers. The tensile properties of PEEK/FPAEKLCP fibers mainly depend on the content of FPAEKLCP, drawing temperature, drawing ratio, and annealing processes. Moreover, the tensile strength and modulus of PEEK/FPAEKLCP fibers are obviously higher than those of neat PEEK fibers under the same processing conditions. This should be attributed to an enhancement in the orientation and crystallization of PEEK compounded with FPAEKLCP. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1406‐1414, 2013     

Highly enhanced accelerating effect of melt‐recrystallized stereocomplex crystallites on poly(L‐lactic acid) crystallization: effects of molecular weight of poly(D‐lactic acid)

The effects of the molecular weight of poly(D ‐lactic acid) (PDLA), which forms stereocomplex (SC) crystallites with poly(L ‐lactic acid) (PLLA), and those of processing temperature T_p on the acceleration (or nucleation) of PLLA homocrystallization were investigated using PLLA films containing 10 wt% PDLA with number‐average molecular weight (M_n) values of 5.47 × 10⁵, 9.67 × 10⁴ and 3.67 × 10⁴ g mol^–1 (PDLA‐H, PDLA‐M and PDLA‐L, respectively). For the PLLA/PDLA‐H and PLLA/PDLA‐M films, the SC crystallites that were ‘non’‐melted and those that were ‘completely’ melted at T_p values just above their endset melting temperature and recrystallized during cooling were found to act as effective accelerating (or nucleation) agents for PLLA homocrystallization. In contrast, SC crystallites formed from PDLA‐L, having the lowest M_n, were effective accelerating agents without any restrictions on T_p. In this case, the accelerating effects can be attributed to the plasticizer effect of PDLA‐L with the lowest M_n. The accelerating effects of SC crystallites in the PLLA/PDLA‐H and PLLA/PDLA‐M films was dependent on crystalline thickness for T_p values below the melting peak temperature of SC crystallites, whereas for T_p values above the melting peak temperature the accelerating effects are suggested to be affected by the interaction between the SC crystalline regions and PLLA amorphous regions.     

Fiber spinning from poly(propylene)–organoclay nanocomposite

SOMASIF ME C16, a filler that enables generation of anisotropic nanoparticles by in situ exfoliation of organic layered silicates, was melt compounded with poly(propylene) (PP) in the presence of maleic anhydride‐grafted PP. Fibers were prepared from this composite by a spinning procedure. The prepared anisotropic fibers were partially oriented by using different drawing ratios. The morphological study showed that the drawing ratio of the fibers particularly influences the level of exfoliation of the SOMASIF ME C16 where the nanoparticles are formed. The layered sheets of the SOMASIF particles are oriented in the direction of the fiber axis. The tensile strength of the filled fibers increases with the increase of drawing ratio much more than that of unfilled PP fibers. This result is accounted for by the formation of exfoliated structures from the nanoparticles of SOMASIF ME C16 by fiber drawing. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 604–611, 2003     

Melt spinning of β‐phase poly(vinylidene fluoride) yarns with and without a conductive core

When poly(vinylidene fluoride) (PVDF) is to be used as a piezoelectric material, the processing must include the formation of polar β‐phase crystallites, as well as the application of electrically conducting charge collectors, that is, electrodes. In this article, results from the melt spinning of PVDF yarns and a novel bicomponent PVDF‐yarn with a conductive carbon black/polypropylene (CB/PP) core are presented. Melt spinning has been done under conditions typical for industrial large‐scale fiber production. The effects on the resulting crystalline structure of varying the spinning velocity, draw rate, and draw temperature are discussed. The results show that, for maximum α‐to‐β phase transformation, cold drawing should take place at a temperature between 70 and 90°C, and both the draw ratio and the draw rate should be as high as possible. It was observed that the cold drawing necessary to form β‐phase crystallinity simultaneously leads to a decrease in the core conductivity of the bicomponent yarns. In this work, the melt spinning of bicomponent fibers with high‐β‐phase PVDF in the sheath and a CB/PP core was successfully accomplished. The core material remained electrically conductive, paving the way for the use of a CB‐polymer compound as inner electrode in the melt spinning of piezoelectric bicomponent fibers. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation of poly(lactic acid) fiber by dry–jet–wet spinning. II. Effect of process parameters on fiber properties

The dry–jet–wet spinning process was employed to spin poly(lactic acid)(PLA) fiber by the phase inversion technique using chloroform and methanol as solvent and nonsolvent, respectively, for PLA. The as spun fiber was subjected to two‐stage hot drawing to study the effect of various process parameters, such as take‐up speed, drawing temperature, and heat‐setting temperature on the fiber structural properties. The take‐up speed had a pronounced influence on the maximum draw ratio of the fiber. The optimum drawing temperature was observed to be 90°C to get a fiber with the tenacity of 0.6 GPa for the draw ratio of 8. The heat‐setting temperature had a pronounced effect on fiber properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3774–3780, 2006     

Fibers spinning from poly(trimethylsilylpropyne) solutions

This study for the first time directs in assessment of the necessary conditions for spinning fibers from poly[1-(trimethylsilyl)1-propyne], one of the best for gas separation. It includes a search of appropriate solvents, investigation of rheological properties of solutions, a preparation of dopes with reasonable polymer content and a choice of effective coagulants based on their solubility parameters in frames of wet fiber spinning. The fibers were obtained with diameter of 7 ± 1 μm and strength of up to 200 MPa. The morphology of the surface and core of the PTMSP fibers was distinctively different: dense skin and friable core. From the viewpoint of membrane properties, it looks like asymmetrical membrane. In addition, the hollow fibers we prepared by dry spinning method. Overall, the stable fiber spinning process from PTMSP solutions was developed for the first time, and monolith and hollow PTMSP fibers of good quality were obtained. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48511.     

Improvement in mechanical properties of poly(p‐phenylene sulfide) fibers by high‐tension multiannealing method

High‐tension multiannealing (HTMA) was applied to improve the tensile properties of poly(p‐phenylene sulfide) fibers, which was furthermore applied to the fibers produced and improved with the zone‐drawing and zone‐annealing treatments. The HTMA treatment was repeatedly applied to the fibers under the conditions of a 250°C temperature and an applied tension of between 201.0 and 188.0 MPa. As a result, at the 13th treatment the degree of crystallinity increased to 40%. On the other hand, the orientation factor of crystallites increased dramatically to 0.982 during the zone‐drawing treatment, but increased only slightly during the subsequent treatments of zone annealing and HTMA. The finally obtained fiber had a tensile modulus of 10.4 GPa and a tensile strength of 0.73 GPa. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 1569–1576, 2000