非水解溶胶-凝胶碳热还原氮化法制备TiN薄膜研究

以四氯化钛和无水乙醇为前驱体原料,按C/Ti摩尔比为12:1引入聚乙烯吡咯烷酮(PVP,分子量为1 300 000)作为碳源,采用非水解溶胶-凝胶碳热还原氮化技术,在流量为30ml/min高纯N2中,经1300℃碳热还原氮化5h,在石英基片上制备出具有金黄色光泽的TiN薄膜。利用XRD、RAMAN和FE-SEM表征TiN薄膜物相组成及显微结构,结果表明:薄膜为具有NaCl型面心立方结构的δ-TiN晶相,薄膜中TiN晶体在其最小应变能晶面(111)择优生长,部分晶粒呈棱角分明的三棱椎状,晶界清晰,薄膜厚度在200nm左右。镀有TiN薄膜的石英基片,在可见光范围内透过率峰值为13%,在近红外区域的反射率接近70%。     

溶胶-凝胶和微波碳热还原氮化法合成β-sialon超细粉

以正硅酸乙酯(tetraethoxysilane,TEOS),硝酸铝,蔗糖等为原料,通过溶胶-凝胶和微波碳热还原氮化法合成了β-sialon超细粉.研究了铝碳摩尔比、温度、埋粉条件、晶种、添加剂等工艺条件对合成β-sialon超细粉的影响.结果表明:铝碳摩尔比显著影响β-sialon超细粉的合成,过量碳有利于形成β-sialon超细粉.1573～1623 K为最佳合成温度.埋粉不利于β-sialon超细粉的合成.晶种对β-sialon超细粉的合成没有显著影响,添加剂Fe2O3对反应有明显促进作用.用场发射扫描式电子显微镜观察产物的显微形貌,结果表明:合成β-sialon超细粉的粒度大约为100nm.     

非水解溶胶-凝胶碳热还原氮化法制备TiN粉体研究

首先,以四氯化钛为原料,异丙醚为氧供体,二氯甲烷为溶剂,采用非水解溶胶凝胶法合成高活性的TiO2凝胶;其次以其为钛源,选用分子量为1300000的聚乙烯吡咯烷酮为碳源,采用碳热还原氮化法合成TiN粉体。X射线衍射仪、场发射扫描电镜和激光粒度仪测试结果表明,与水解法相比,采用非水解法合成的TiO2凝胶经800℃煅烧0．5h仍为活性较高的锐钛矿相,以该凝胶为钛源,经1200℃碳热还原氮化2h可合成纯度相对较高的TiN粉体,将合成温度升至1300℃还原氮化5h可合成更高纯度的TiN粉体。TiN粉体颗粒呈近似球形,发育较好,粒径在1μm以下,激光粒度测定粒径主要集中在10μm左右,d50为8μm。     

非水解溶胶—凝胶碳热还原氮化法制备TiN粉体研究

首先,以四氯化钛为原料,异丙醚为氧供体,二氯甲烷为溶剂,采用非水解溶胶-凝胶法合成高活性的TiO2凝胶;其次以其为钛源,选用分子量为1 300 000的聚乙烯吡咯烷酮为碳源,采用碳热还原氮化法合成TiN粉体。X射线衍射仪、场发射扫描电镜和激光粒度仪测试结果表明,与水解法相比,采用非水解法合成的TiO2凝胶经800℃煅烧0.5h仍为活性较高的锐钛矿相,以该凝胶为钛源,经1 200℃碳热还原氮化2h可合成纯度相对较高的TiN粉体,将合成温度升至1 300℃还原氮化5h可合成更高纯度的TiN粉体。TiN粉体颗粒呈近似球形,发育较好,粒径在1μm以下,激光粒度测定粒径主要集中在10μm左右,d50为8μm。     

溶胶-凝胶还原氮化合成β-sialon超细粉

以硝酸铝、正硅酸乙脂、无水乙醇、蔗糖等为起始原料,通过溶胶-凝胶、还原氮化工艺制备了β-sialon超细粉体。研究了β-sialon晶种、Si3N4晶种、AlN晶种、添加剂、氮化温度等工艺条件对合成β-sialon粉体的影响。结果证明：晶种的加入可以促进β-sialon的合成,降低其合成温度,其用量的多少对β-sialon的合成影响不明显;晶种种类对β-sialon合成影响较大,其中β-sialon晶种的促进效果最明显;1450～1500℃是比较合适的氮化温度。SEM的结果表明,合成的β-sialon的粒径在300nm左右。同时还研究了Sialon,Si3N4和AlN的水解性能。     

溶胶-凝胶还原氮化合成β-sialon微粉的研究

以异丙醇铝、氧化硅细粉、活性碳粉等作为起始原料,通过溶胶-凝胶、还原氮化工艺制备了β-sialon微细粉。研究了添加剂、氮化温度等工艺条件对合成β-sialon粉体的影响。结果表明,添加剂MgO、Y2O3、Fe2O3可以促进β-sialon的合成,其中MgO的促进作用最明显;1450～1500℃是比较合适的氮化温度;合成的β-sialon粉体的粒径在1μm左右,纯度为90%,Z值为2.9。     

非水解溶胶-凝胶法制备硅酸锆

以工业纯ZrCl4、Si(0C2H5)4为前驱体,通过非水解溶胶-凝胶法合成了硅酸锆。采用DTA-TG和XRD等测试手段研究了凝胶热处理过程中的物相变化。结果表明：当热处理温度为700℃时,随着缩聚反应温度的不断提高,粉体中m -Zr02晶体衍射峰逐渐增强,但由于煅烧温度较低,此时Si02为非晶态,因此未形成ZrSiO...     

溶胶-凝胶法Al2O3涂层工程陶瓷抗弯强度的数学解析

应用数学方法分析了Al     

溶胶--凝胶碳热还原法制备硼化锆超细粉体

以氧氯化锆、硼酸、葡萄糖等为原料,在柠檬酸和乙二醇的螯合作用下,采用溶胶--凝胶、碳热还原工艺合成了ZrB2超细粉体。研究了原料配比及合成温度对合成超细粉体的影响。结果表明:不同的B/Zr及C/Zr摩尔比显著影响ZrB2超细粉体的合成,其最佳摩尔比为:n(B)/n(Zr)=2.5,n(C)/n(Zr)=6.5;当热处理温度为1 773K时能够合成纯相的ZrB2超细粉体;1 773K保温2h条件下合成的ZrB2超细粉体的颗粒尺寸为1~2μm,晶粒尺寸为55nm。     

非水解溶胶-凝胶法制备硅酸锆

以工业纯ZrCl<,4>、Si(OC<,2>H<,5.)<,4>为前驱体,通过非水解溶胶-凝胶法合成了硅酸锆.采用DTA-TG和XRD等测试手段研究了凝胶热处理过程中的物相变化.结果表明:当热处理温度为700℃时,随着缩聚反应温度的不断提高,粉体中m-ZrO<,2>晶体衍射峰逐渐增强,但由于煅烧温度较低,此时SiO<,...     

碳热还原法制备Al2O3-SiC复相陶瓷材料的研究

以黏土为原料,无烟煤为还原剂,研究了碳热还原反应制备Al2O3-SiC复相陶瓷材料的反应过程,探讨了合成温度(分别为1 500、1 550、1 600和1 650℃)、保温时间(依次为2、3和4 h)、配碳量(C与SiO2物质的量比分别为2、3、4和5)等工艺因素以及加入催化剂对反应的影响。结果表明:当n(C):n(SiO2)=3～4,在不低于1 600℃烧成时可以合成Al2O3-SiC复相陶瓷;随着还原反应温度的升高,保温时间的延长,配碳量的适量增加,都可以有效地促进反应进行,而且,催化剂对该碳热还原反应有一定的促进作用。     

化学合成法制备高纯超细Al2O3粉体

介绍了高纯超细Al2O3粉体的特性及其应用,以及目前制备高纯Al2O3超细粉采用的三类方法。对其中研究最多和最有希望的液相化学合成法进行了较详细的综述。     

非水解sol-gel法合成MgAl2O4纳米粉体

以无水三氯化铝和无水氯化镁为主要原料,采用非水解sol-gel法合成了镁铝尖晶石纳米粉体,研究了氧供体种类(分别为无水乙醇、无水异丙醇和无水异丙醚)、加料顺序及凝胶化温度(分别为90、110、130℃)对镁铝尖晶石合成的影响.结果表明:1)以乙醇为氧供体合成镁铝尖晶石的产率高于以异丙醇和异丙醚为氧供体合成镁铝尖晶石的产率;2)先将无水氯化镁加入到氧供体与二氯甲烷的混合溶液中,再加入无水氯化铝的加料顺序有利于镁铝尖晶石的合成;3)凝胶化温度为110℃有利于镁铝尖晶石的合成,干凝胶经900℃煅烧可合成出平均粒径为50 nm左右的高纯镁铝尖晶石纳米粉体.     

Synthesis of blue-emitting AlN:Eu2+ spherical phosphors by carbothermal reduction nitridation method

In this study, blue-emitting AlN:Eu²⁺ spherical phosphors were successfully synthesized for the first time by the carbothermal reduction nitridation (CRN) method, assisted with high nitrogen pressure, appropriate synthesis temperature, and the addition of CaF₂. The influence of typical experimental parameters, such as N₂ pressure, heating temperature, CaF₂ content and Eu²⁺ concentration on the morphologies and luminescence properties of AlN phosphors were comprehensively investigated. The formation mechanism of spherical morphology were significantly proffered, indicating that sufficient liquid Ca-aluminates during the AlN growth stage were essential for the spheroidization process under the action of surface tension. The synthesized AlN:Eu²⁺ spherical phosphors presented an intense blue emission band centered in the range of 427- 476 nm relative to the reaction temperature. The lifetime of AlN:Eu²⁺ phosphor was calculated to be around 1.89 μs. The temperature-dependent PL spectra suggested that the emission band did not shift until 225°C. In addition, the spectral analysis strongly suggested that the luminescence property of AlN:Eu²⁺ phosphors was significantly enhanced by the large particle size, spherical morphology, reduced impurity content, and appropriate Eu²⁺ concentration.     

Fast one-step carbothermal reduction and nitridation method using nano-sized Al2O3 and carbon black to prepare aluminium oxynitride powder for highly transparent ceramics

By fast heating the nano-sized Al₂O₃ and carbon black mixtures at 50°C/min to 1750°C for 30–120 min, single-phase AlON powders were successfully obtained by a fast one-step carbothermal reduction and nitridation (CRN) method. The AlON ceramics pressureless sintered at 1880°C for 150 min by these powders show high transmittances up to 83%–84%, which indicates that the proposed fast one-step CRN method is an effective and efficient way with strong robustness to synthesize single-phase AlON powder for highly transparent AlON ceramics. It was found that α-Al₂O₃ particles do not have enough time to aggregate and coalesce during heating due to the tremendously shortened heating span, which significantly inhibited particle coarsening until the formation of AlON starts. The fast-formed AlON further inhibits the coarsening of α-Al₂O₃ during dwelling. Consequently, single-phase AlON powder of small primary particles can be obtained after 30 min dwelling at 1750°C.     

Al2O3 produced by the sol-gel method for microcomposite ceramics

The possibility of production of Al₂O₃ with a microcomposite structure and microplastic properties from solgel compositions at room temperatures is considered. It is demonstrated that high strength parameters are achieved owing to fluidity sites. The Al₂O₃ obtained from periodic sol-gel solutions can be used as a matrix for microcomposite ceramic material.     

用煤矸石制备Al2O3-SiC复相粉体的研究

以煤矸石和碳质材料(工业炭黑、活性炭、无烟煤)为主要原料,在流动氩气中碳热还原制备了A l2O3-SiC复相粉体,研究了碳过量数、碳源、反应温度、保温时间、成型压力、添加剂种类及数量等工艺参数对制备的A l2O3-SiC复相粉体的相组成和显微结构的影响。结果表明,反应温度、保温时间及氯化物添加剂对煤矸石碳热还原反应有显著影响。通过优化工艺,以煤矸石为基料,加入适量炭黑,在1 550℃3 h下制备出了w(A l2O3)=58%、w(SiC)=42%的复相粉体,其粒度d50≤5μm;加入适量添加剂,可降低合成温度50℃。     

Preparation of AlN under vacuum by the alumina carbothermal reduction nitridation method

With good electrical, thermal and mechanical properties, aluminium nitride is widely used in microelectronics and other fields. However, high temperatures are still needed for the method of alumina carbothermal reduction nitridation (CRN) for AlN preparation. Herein, thermodynamics calculation and experimental research were adopted to investigate the preparation of AlN under vacuum by the alumina CRN reaction in order to lower reaction temperature. The results demonstrate that lower pressure benefits the alumina CRN reaction. A single phase of AlN was successfully obtained at 1823 K for 2.5 h with a N₂ gas pressure of 300 Pa. Moreover, an underlying growth mechanism of AlN during the alumina CRN process under vacuum was proposed, which is different from that under atmosphere or elevated pressure. The rate limiting step of alumina CRN process was determined. The results also indicate that Al₄C₃ and Al₂OC play important roles in the process of alumina CRN under vacuum.