Low-fat set yogurt made from milk subjected to combinations of high hydrostatic pressure and thermal processing

The combined use of high hydrostatic pressure (300 to 676 MPa, 5 min) and thermal treatment (85 degrees C, 30 min) in milk for the manufacture of low-fat yogurt was studied. The objective was to reduce syneresis and improve the rheological properties of yogurt, reducing the need for thickeners and stabilizers. The use of high hydrostatic pressure alone, or after thermal treatment, reduced the lightness and increased the viscosity of skim milk. However, milk recovered its initial lightness and viscosity when thermal treatment was applied after high hydrostatic pressure. The MALDI-TOF spectra of skim milk presented monomers of whey proteins after a treatment of 676 MPa for 5 min. Yogurts made from skim milk subjected to 400 to 500 MPa and thermal treatment showed increased yield stress, resistance to normal penetration, and elastic modulus, while having reduced syneresis when compared to yogurts from thermally treated or raw milks. The combined use of thermal treatment and high hydrostatic pressure assures extensive whey protein denaturation and casein micelle disruption, respectively. Although reaggregation of casein submicelles occurs during fermentation, the net effect of the combined HHP and thermal treatment is the improvement of yogurt yield stress and reduction of syneresis.     

Evaluation of physical properties during storage of set and stirred yogurts made from ultra-high pressure homogenization-treated milk

The effects of ultra-high pressure homogenization (UHPH) on cow's milk were investigated and its suitability for yogurt manufacturing was compared with the conventional process currently applied in the yogurt industry. Yogurts were prepared from UHPH-treated milks at 200 and 300 MPa at 40 °C, and yogurts prepared from heat-treated milk at 90 °C for 90 s, homogenized at 15 MPa and enriched with 3% of skim milk powder were used as control samples. This study included determination of titrable acidity, water-holding capacity (WHC), and textural and rheological evaluation of gels in both set-type and stirred yogurts. In order to follow the evolution of yogurts during storage at refrigeration temperature (4–6 °C), all analyses were carried out weekly (1, 7, 14, 21 and 28 days). Results showed that yogurts from UHPH-treated milk presented higher WHC and firmness values compared with the conventional yogurts. However, the disruption of the network from UHPH-treated milk into stirred gels resulted in yogurts with higher consistency, less syneresis but coarser structure than the conventional ones.     

EFFECT OF HIGH HYDROSTATIC PRESSURE PROCESSING ON RHEOLOGICAL AND TEXTURAL PROPERTIES OF PROBIOTIC LOW-FAT YOGURT FERMENTED BY DIFFERENT STARTER CULTURES

The effect of milk processing on rheological and textural properties of probiotic low‐fat yogurt (fermented by two different starter cultures) was studied. Skim milk fortified with skim milk powder was subjected to three treatments: (1) thermal treatment at 85C for 30 min; (2) high hydrostatic pressure (HHP) at 676 MPa for 5 min; and (3) combined treatments of HHP (676 MPa for 5 min) and heat (85C for 30 min). The processed milk was fermented using two different starter cultures containing Streptococcus thermophilus, Lactobacillus delbrueckii ssp. bulgaricus, Lactobacillus acidophilus and Bifidobacterium longum at inoculation rates of 0.1 and 0.2%. Rheological parameters were determined and a texture profile analysis was carried out. Yogurts presented different rheological behaviors according to the treatment used, which could be attributed to structural phenomena. The combined HHP and heat treatment of milks resulted in yogurt gels with higher consistency index values than gels obtained from thermally treated milk. The type of starter culture and inoculation rate, providing different fermentation pathways, also affected the consistency index and textural properties significantly. The combined HHP and heat treatment of milks before fermentation, and an inoculation rate of 0.1% (for both cultures), led to desirable rheological and textural properties in yogurt, which presented a creamy and thick consistency that does not require the addition of stabilizers.     

Yield, composition and rheological characteristics of cheddar cheese made with high pressure processed milk

High Pressure (HP) treatment of milk prior to cheese-making was shown to increase the yield of cheese due to increased protein and moisture retention in cheese. Cheeses were made with raw milk or milk treated with high temperature short-time (HTST) pasteurization, and HP treatments at two levels (483 and 676 MPa) at 10 °C, 483 MPa HP at 30 °C, and 483 MPa HP at 40 °C. Cheese yield, total solids, protein, fat and salt contents were evaluated, and fat and protein recovery indices were calculated. Cheeses from HP treatments of 676 MPa at 10 °C and 483 MPa at 30 °C exhibited wet yields of 11.40% and 11.54%, respectively. Protein recovery was 79.9% for HP treatment of 676 MPa at 10 °C. The use of slightly higher pressurization temperatures increased moisture retention in cheese. Visco-elasticity of cheeses was determined by dynamic oscillatory testing and a creep-recovery test. Rheological parameters such as loss (G″) and storage (G′) moduli were dependent on oscillation frequency. At high (173 rad/s) and low (2.75 rad/s) angular frequencies, cheeses made from milk treated at 483 MPa at 10 °C behaved more solid-like than other treatments. Creep tests indicated that cheeses from milk treated with 483 MPa HP at 10 °C showed the smallest instantaneous compliance (J_o), confirming the more solid-like behavior of cheese from the 483 MPa at 10 °C treatment compared to the behavior of cheeses from other treatments. Cheeses made with pasteurized milk were more deformable, exhibited less solid-like behavior than cheeses made with HP treated milk, as shown by the J_o value. With more research into bacteriological implications, HP treatment of raw milk can augment Cheddar cheese yield with better curd formation properties.     

Manufacture of nonfat yogurt from a high milk protein powder.

Nonfat yogurts were manufactured from skim milk fortified with a new high milk protein powder. The powder, containing approximately 84% milk protein, was added to skim milk to obtain 5.2 to 11.3% total protein, 11.1 to 15% total solids, and 1.6 to 7.9% lactose in the yogurt mix. Mixes were homogenized, pasteurized at 90 degrees C for 10 min, and fermented with a yogurt culture at 42 degrees C to pH 4.6. Controls were made from the same skim milk fortified with NDM to approximately 14% total solids. Yogurts made with the protein powder and containing 5.6% protein were similar in firmness to the control and had good flavor when fresh and after 2 wk of storage. Yogurts with more than 5.6% protein were too firm and had an astringent flavor. Acetaldehyde content of all yogurts was comparable with that of the control, and fat content ranged from .18 to .33%. As the protein content of yogurts increased, the porosity of yogurts, as seen by scanning electron microscopy, decreased. Good quality nonfat yogurts can be produced by supplementing skim milk with a high milk protein powder up to 5.6% protein. The added protein assists in providing a firm body and minimal whey separation without the use of stabilizers.     

Soy Protein Fortification Affects Sensory, Chemical, and Microbiological Properties of Dairy Yogurts

ABSTRACT: Chemical, microbiological, and sensory properties for low fat yogurts fortified with 0,1, 2.5, or 5% soy protein concentrate were determined through 1 mo storage at 5 °C. Yogurts were adjusted to equivalent total solids with nonfat dried milk. Microbiological counts, fermentation time, and final developed acidity were not affected by soy protein. Instrumental viscosity and sensory thickness, soy aroma, and soy flavor increased with soy protein addition (P 0.05). Soy flavor and aroma did not increase with storage time. Yogurt with 5% soy protein was darker, more chalky, and less sweet compared to control yogurt or yogurts with lower concentrations of soy protein (P 0.05). Yogurts with 1 or 2.5% soy protein were most similar to control yogurt.     

WHEY PROTEIN DENATURATION OF UHT PROCESSED MILK AND ITS EFFECT ON RHEOLOGY OF YOGURT

The denaturation of whey proteins in whole milk during processing by the indirect UHT and vat systems was determined. Whey protein denaturation plateaued at about 88% following a UHT heat treatment of 149°C for 10 s. However, it reached about 88% with a vat heat treatment of 82°C for 5 min and reached 95 to nearly 100% after 10 to 15 min. Vat processing under pasteurizing conditions at 63°C for 30 min resulted in less than 10% denaturation. The yogurts prepared from the vat processed milk had considerably higher structural firmness than those prepared from the UHT milk, as confirmed by the lower value of curd firmness and the higher shear stress of these yogurts. It was also found that the structural or curd firmness of yogurts prepared from UHT milk was highest when the milk was processed for 3.3 s process holding time and was lower when the milk was processed for longer or shorter process holding times. The results suggest that the vat process at 63°C or 82°C brings about a specific change in the whey protein which leads to formation of a firm structure. This change apparently does not occur during the brief UHT treatment.     

Physiochemical Properties,Microstructure, and Probiotic Survivability of Nonfat Goats’ Milk Yogurt Using Heat‐Treated Whey Protein Concentrate as Fat Replacer

There is a market demand for nonfat fermented goats’ milk products. A nonfat goats’ milk yogurt containing probiotics (Lactobacillus acidophilus, and Bifidobacterium spp.) was developed using heat‐treated whey protein concentrate (HWPC) as a fat replacer and pectin as a thickening agent. Yogurts containing untreated whey protein concentrate (WPC) and pectin, and the one with only pectin were also prepared. Skim cows’ milk yogurt with pectin was also made as a control. The yogurts were analyzed for chemical composition, water holding capacity (syneresis), microstructure, changes in pH and viscosity, mold, yeast and coliform counts, and probiotic survivability during storage at 4 °C for 10 wk. The results showed that the nonfat goats’ milk yogurt made with 1.2% HWPC (WPC solution heated at 85 °C for 30 min at pH 8.5) and 0.35% pectin had significantly higher viscosity (P < 0.01) than any of the other yogurts and lower syneresis than the goats’ yogurt with only pectin (P < 0.01). Viscosity and pH of all the yogurt samples did not change much throughout storage. Bifidobacterium spp. remained stable and was above 10⁶CFU g^‐1 during the 10‐wk storage. However, the population of Lactobacillus acidophilus dropped to below 10⁶CFU g^‐1 after 2 wk of storage. Microstructure analysis of the nonfat goats’ milk yogurt by scanning electron microscopy revealed that HWPC interacted with casein micelles to form a relatively compact network in the yogurt gel. The results indicated that HWPC could be used as a fat replacer for improving the consistency of nonfat goats’ milk yogurt and other similar products.     

Industrial yogurt manufacture: monitoring of fermentation process and improvement of final product quality

Lactic acid fermentation during the production of skim milk and whole fat set-style yogurt was continuously monitored by measuring pH. The modified Gompertz model was successfully applied to describe the pH decline and viscosity development during the fermentation process. The viscosity and incubation time data were also fitted to linear models against ln(pH). The investigation of the yogurt quality improvement practices included 2 different heat treatments (80°C for 30 min and 95°C for 10 min), 3 milk protein fortifying agents (skim milk powder, whey powder, and milk protein concentrate) added at 2.0%, and 4 hydrocolloids (κ-carrageenan, xanthan, guar gum, and pectin) added at 0.01% to whole fat and skim yogurts. Heat treatment significantly affected viscosity and acetaldehyde development without influencing incubation time and acidity. The addition of whey powder shortened the incubation time but had a detrimental effect on consistency, firmness, and overall acceptance of yogurts. On the other hand, addition of skim milk powder improved the textural quality and decreased the vulnerability of yogurts to syneresis. Anionic stabilizers (κ-carrageenan and pectin) had a poor effect on the texture and palatability of yogurts. However, neutral gums (xanthan and guar gum) improved texture and prevented the wheying-off defect. Skim milk yogurts exhibited longer incubation times and higher viscosities, whereas they were rated higher during sensory evaluation than whole fat yogurts.     

Comparison of micellar casein isolate and nonfat dry milk for use in the production of high-protein cultured milk products

High protein levels in yogurt, as well as the presence of denatured whey proteins in the milk, lead to the development of firm gels that can make it difficult to formulate a fluid beverage. We wanted to prepare high-protein yogurts and explore the effects of using micellar casein isolate (MCI), which was significantly depleted in whey protein by microfiltration. Little is known about the use of whey protein-depleted milk protein powders for high-protein yogurt products. Microfiltration also depletes soluble ions, in addition to whey proteins, and so alterations to the ionic strength of rehydrated MCI dispersions were also explored, to understand their effects on a high-protein yogurt gel system. Yogurts were prepared at 8% protein (wt/wt) from MCI or nonfat dry milk (NDM). The NDM was dispersed in water, and MCI powders were dispersed in water (with either low levels of added lactose to allow fermentation to achieve the target pH, or a high level to match the lactose content of the NDM sample) or in ultrafiltered (UF) milk permeate to align its ionic strength with that of the NDM dispersion. Dispersions were then heated at 85°C for 30 min while stirring, cooled to 40°C in an ice bath, and fermented with yogurt cultures to a final pH of 4.3. The stiffness of set-style yogurt gels, as determined by the storage modulus, was lowest in whey protein-depleted milk (i.e., MCI) prepared with a high ionic strength (UF permeate). Confocal laser scanning microscopy and permeability measurements revealed no large differences in the gel microstructure of MCI samples prepared in various dispersants. Stirred yogurt made from MCI that was prepared with low ionic strength showed slow rates of elastic bond reformation after stirring, as well as slower increases in cluster particle size throughout the ambient storage period. Both the presence of denatured whey proteins and the ionic strength of milk dispersions significantly affected the properties of set and stirred-style yogurt gels. Results from this study showed that the ionic strength of the heated milk dispersion before fermentation had a large influence on the gelation pH and strength of acid milk gels, but only when prepared at high (8%) protein levels. Results also showed that depleting milk of whey proteins before fermentation led to the development of weak yogurt gels, which were slow to rebody and may be better suited for preparing cultured milk beverages where low viscosities are desirable.     

高静压下添加酪朊酸钠鸡肉肠制品保水性与质构特性的相关性研究

在50～600MPa高静压和5～40min保压时间范围内单因素考察添加1.5%酪朊酸钠鸡肉肠制品保水性与质构特性的相互影响规律,并用电镜从微观结构上分析其机理。结果表明:与未受压的对照样比较,200～500MPa高静压和10～30min保压时间都能显著增强其保水特性(P<0.01),过低压力50MPa和过高压力600MPa有明显降低保水性现象(P<0.01);制品质构特性(硬度、咀嚼性)随着压力增大而先迅速后平缓增大;而保压时间对鸡肉肠制品的保水性、质构特性的影响不显著。与保压时间比较,不同压力水平处理下的制品保水性与质构特性有着更加显著的相关性(P<0.01),提高保水性同时能明显改善其质构特性。     

Comparison of Viscoelastic Properties of Set and Stirred Yogurts Made from High Pressure and Thermally Treated Milks

Viscoelastic properties of set and stirred yogurts made from raw (control), high pressure (300 and 400 MPa, 20 min, 4°C), and heat treated (80°C, 30 min) milks were investigated using a using a computer controlled rotational viscometer under oscillatory testing program, including three operating modes: a strain sweep, frequency sweep, and an isothermal time sweep. Linear, exponential, power-law, and Weltmann models were used to assess and describe the strain, frequency, and time dependent viscoelastic properties of yogurts. Their significance was analyzed using Duncan’s multiple range tests. The results indicated that the set yogurts had larger moduli (storage moduli G’ and loss moduli G”) and lower phase shift (tan δ) than stirred yogurts. High pressure treatment increased storage moduli G’ of both stirred and set yogurts significantly (p < 0.05). The influence on loss modulus was relatively lower. Unlike yogurts made from heat treated and raw milks, the ones made from pressure treated milks resulted in significantly different gel, frequency, and strain dependent properties for both types of yogurts. However, time dependent properties were not affected by pressure treatment.     

Fermentation and Properties of Calcium-fortified Soy Milk Yogurt

Calcium-fortified soy milk yogurt containing 190 mg calcium/100g was produced and evaluated for textural and microstructural properties. The soy milk base contained 10% full fat soy flour, 2.25% soy protein isolate, 2.75% high fructose corn syrup, 1.55% calcium lactogluconate, and 1.25% potassium citrate. The mixture was heated 5 min at 80°C, cooled to 42°C, and inoculated with yogurt cultures. Calcium-fortified soy milk required a higher rate of inoculation (5%) than non-fortified soy milk (2.5%) and had higher titratable acidity and more syneresis. Calciumfortified soy milk yogurts showed comparable gel strength with that of commercial regular yogurt. Gels from nonfortified soy milk yogurts were hard and brittle. Addition of calcium did not significantly affect microstructure of the yogurts.     

SURVIVAL OF LISTERIA MONOCYTOGENES IN YOGURT WITH VARYING LEVELS OF FAT AND SOLIDS

Yogurts with varying levels of fat and solids were fermented with Lactobacillus bulgaricus and Streptococcus thermophilus in the laboratory to a titratable acidity (TA) of .09%. Each yogurt was seeded with one of three strains of Listeria monocytogenes at two levels and survival was monitored at 1–7, 14, 21 and 28 days during storage at 4°C. All strains survived longer in the skim milk/high solids yogurts which had a higher pH than the whole milk/low solids yogurt.
To determine the effects of pH, solids and fat, simulated yogurts, prepared by acidifying milk preparations to pH 4.2, 4.1 and 4.0, were inoculated with L. monocytogenes. Survival was affected by differences in pH and solids content and strain L. monocytogenes while fat content had no apparent effect .     

PROTEOLYSIS OF EWE'S CASEINS AND WHEY PROTEINS DURING FERMENTATION OF YOGURT AND STORAGE. EFFECT OF THE STARTERS USED

Yogurts are mostly produced from cow's milk and to a very limited extent from ewe's milk. Changes in the caseins and whey proteins in ovine milk subjected to different thermal treatments (63C/30 min; 73C/15 min; 85C/10 min or 96C/5 min) were followed during fermentation of yogurt, using two different starters, and during their storage up to 14 days. One starter (YC‐183) contained mixed strain culture of Streptococcus thermophilus and Lactobacillus delbrueckii subsp. bulgaricus at a ratio 1:1. The other starter (ABT‐3) is a well‐defined mixed‐strain culture containing Sc. thermophilus TH4, Lb. acidophilus LA5 and Bifidobacterium Bb 12 at a ratio 1:1:1. The level of free amino groups in the yogurts increased gradually during the fermentation up to a maximum after 4 or 6 h fermentation in the case of ABT‐3 and YC‐183, respectively. A large decrease in the amount of free amino groups was observed after 4–6 h fermentation. During storage of the yogurts up to 14 days, the amount of free amino groups increased with the duration of storage time up to a maximum after 7 days both in the case of YC‐183 and ABT‐3 starters. A large decrease in the concentration of free amino groups was observed in the first 24 h and between 7 and 14 days of storage in the case of yogurt made with the two starters indicating that microorganisms continue to grow in low temperatures. During the fermentation and the storage of both yogurt types, α‐lactalbumin was hydrolyzed to a slightly greater extent than β‐lactoglobulin. During fermentation and the storage, β‐casein was degraded slightly than α_S2‐ +α_S2‐caseins. Generally, a more intense heat pretreatment led to greater degradation of whey proteins and caseins during fermentation and storage. Differences in proteolytic activity between the two starters used (proteins degraded more by ABT‐3 than by YC‐183) may lead to the improvement in production and formulation of yogurts differing in their physico‐chemical and rheological properties.     

The effect of starch based fat substitutes on the microstructure of set-style yogurt made from reconstituted skimmed milk powder

Seven different types of starch based fat substitutes were used for the production of set-style yogurt from reconstituted skimmed milk powder. The yogurt milks contained 14.0–15.8% total solids, 7.3–9.1% carbohydrates, 5.3–5.6% protein and 1.0–1.2% ash. The fat content of all the batches was 0.1% except the control (1.5%), which was made with anhydrous milk fat. Yogurts made with P-Fibre 150 C and 285 F contained 0.5 and 1.1% fibre respectively. Decrease in whey syneresis and increase in firmness in all the yogurts were observed during 20 days' storage at 5°C. Yogurt made with P-Fibre 150 C had the least amount of whey syneresis. Scanning electron microscopy and transmission electron microscopy revealed subtle differences in the microstructure of set-style yogurts due to the different starch based fat substitute used. 'Spikes' and 'hair' like structures were evident around the casein micelles in the milk base. They were lightly stained when compared with the caseins. Their detection in the yogurt was very difficult and only P-150 C and P-285 F substitutes were visualized whereas the others could not be detected even when their concentration was increased to 5%. Yogurt made with Lycadex® 100 was more porous and had slightly larger void spaces filled with milk serum. The use of a higher concentration (5%) of fat substitutes increased the firmness, but impaired the flavour and mouth feel of the yogurts.     

Characterization of Extruded and Toasted Milk Protein Concentrates

Important functional properties of milk protein concentrate with 80% protein (MPC80), modified with low‐ and high‐shear extrusion, or low‐temperature toasting were compared. The effect of high‐ and low‐shear profile screws in a corotating twin‐screw extruder, and 4 different ramped temperature profiles with die temperatures of 65, 75, 90, and 120 °C were compared. Extrudates were pelletized, dried, and ground to a fine powder. Toasting was done at 75 and 110 °C for 4 h for milk protein modification. Extruded and toasted MPC80 had reduced protein solubility and surface hydrophobicity. Extrusion decreased water‐holding capacity (WHC). Toasted MPC80 had increased WHC when treated at 75 °C, but WHC decreased when heated at 110 °C. The treatments had no strong influence on gel strength. Reduced and nonreduced sodium dodecyl sulfate polyacrylamide gel electrophoresis revealed peptide structural changes that occurred due to processing, especially for whey proteins. Results are discussed in terms of potential for application of extruded or toasted MPC80 in high‐protein nutrition bar applications.     

Influence of heat treatment of goat milk on casein micelle size,rheological and textural properties of acid gels and set type yoghurts

Acid gels and yoghurts were made from goat milk that was heated at 72°C/30 s, 85°C/5 min, and 95°C/5 min, followed by acidification with starter culture at 43C until pH 4.6. The rheological and textural properties of acid gels and yoghurts were analyzed using dynamic low amplitude oscillatory rheology and back extrusion texture analysis, respectively. The effect of goat milk heat treatment on the mean casein micelle diameter and protein profile was also determined by dynamic light scattering and SDS PAGE electrophoresis, respectively. The shortest gelation and fermentation time was recorded for yoghurt prepared from milk heated at 85°C/5 min. Also, the pH of gelation, the storage moduli (G′) and yield stress were higher for this yoghurt, compared with the other two. Textural properties of goat milk yoghurts such as firmness and consistency were strongly affected by milk heat treatment, and the highest values were recorded for yoghurt produced from milk preheated at 85°C/5 min, as well. The largest casein micelles were measured after 85°C/5 min treatment and their size decreased at higher temperature, despite higher denaturation of whey proteins at the most intense heat regime, indicating the structure changes that influence on the acid gelation.     

Proteolysis of yogurts made from ultra-high-pressure homogenized milk during cold storage

Proteolysis was investigated in yogurts made from milk that was ultra-high-pressure homogenized at 200 or 300 MPa and at 30 or 40°C and compared with those produced from heat-treated milk containing 3% skim milk powder. To evaluate changes in the protein fraction, samples were analyzed at d 1, 7, 14, 21, and 28 of storage for residual caseins, peptides, and total free amino acids. Results showed that yogurts from heat-treated milk and 300 MPa-treated milk presented similar levels of residual caseins, as well as similar profiles of soluble peptides and total free amino acids. On the contrary, greater amounts of hydrophobic peptides were detected in yogurts made from 200 MPa-treated milk at both 30 and 40°C, especially at the end of storage. In all treatments studied, caseins were hydrolyzed and hydrophobic peptides were increased during storage, as reflected by the increase in soluble nitrogen at the end of the storage.