Robust metaheuristics for group scheduling with sequence-dependent setup times in hybrid flexible flow shops

This paper considers group scheduling problem in hybrid flexible flow shop with sequence-dependent setup times to minimize makespan. Group scheduling problem consists of two levels, namely scheduling of groups and jobs within each group. In order to solve problems with this context, two new metaheuristics based on simulated annealing (SA) and genetic algorithm (GA) are developed. A design procedure is developed to specify and adjust significant parameters for SA- and GA-based metaheuristics. The proposed procedure is based on the response surface methodology and two types of objective function are considered to develop multiple-objective decision making model. For comparing metaheuristics, makespan and elapsed time to obtain it are considered as two response variables representing effectiveness and efficiency of algorithms. Based on obtained results in the aspect of makespan, GA-based metaheuristic is recommended for solving group scheduling problems in hybrid flexible flow shop in all sizes and for elapsed time SA-based metaheuristic has better results.     

Permutation flowshops with transportation times: mathematical models and solution methods

This paper deals with permutation flowshops with considering transportation times of carrying semi-finished jobs from a machine to another one. The transportation between machines can be done using two types of transportation systems: multi-transporter and single-transporter systems. We formulate the problem with both systems as six different mixed integer linear programs. We also provide solution methods including heuristics and metaheuristics in order to solve large-sized problems. The heuristics are the adaptations of well-known heuristics and the proposed metaheuristics are based on artificial immune systems incorporating an effective local search heuristic and simulated annealing. A comprehensive experiment is conducted to compare and evaluate the performance of the models as well as the algorithms. All the results show the effectiveness of the proposed models and algorithms.     

Hybrid algorithms for the uncapacitated continuous location-allocation problem

In this paper, hybrid algorithms are developed for the multisource location-allocation problem in continuous space. Three hybrid algorithms are proposed to solve this problem that combine elements of several traditional metaheuristics (genetic algorithm and variable neighborhood search) and local searches to find near-optimal solutions. Many problems from the literature have been solved with these algorithms and the obtained results confirm the robustness of the proposed hybrid algorithms. Moreover, the results show that in comparison to the best methods in literature (GA and VNS), these algorithms provide some better solutions.     

大规模生产调度问题的研究现状与展望

为解决大多数已有调度算法无法直接应用于大规模生产调度的问题,以典型生产调度问题为背景,综述了现阶段已有大规模生产调度问题的算法。分析了大规模生产调度问题规模增长的因素,重点介绍了基于问题分解的各类方法、拉格朗日松弛／分解法及智能优化算法。在此基础上,展望了大规模生产调度问题的研究发展趋势。     

Hybrid metaheuristics for unrelated parallel machine scheduling with sequence-dependent setup times

This paper proposes several hybrid metaheuristics for the unrelated parallel-machine scheduling problem with sequence-dependent setup times given the objective of minimizing the weighted number of tardy jobs. The metaheuristics begin with effective initial solution generators to generate initial feasible solutions; then, they improve the initial solutions by an approach, which integrates the principles of the variable neighborhood descent approach and tabu search. Four reduced-size neighborhood structures and two search strategies are proposed in the metaheuristics to enhance their effectiveness and efficiency. Five factors are used to design 32 experimental conditions, and ten test problems are generated for each condition. Computational results show that the proposed hybrid metaheuristics are significantly superior to several basic tabu search heuristics under all the experimental conditions.     

A fuzzy-neural approach for estimating the monthly output of a semiconductor manufacturing factory

The customer order scheduling problem (COSP) is defined as to determine the sequence of tasks to satisfy the demand of customers who order several types of products produced on a single machine. A setup is required whenever a product type is launched. The objective of the scheduling problem is to minimize the average customer order flow time. Since the customer order scheduling problem is known to be strongly NP-hard, we solve it using four major metaheuristics and compare the performance of these heuristics, namely, simulated annealing, genetic algorithms, tabu search, and ant colony optimization. These are selected to represent various characteristics of metaheuristics: nature-inspired vs. artificially created, population-based vs. local search, etc. A set of problems is generated to compare the solution quality and computational efforts of these heuristics. Results of the experimentation show that tabu search and ant colony perform better for large problems whereas simulated annealing performs best in small-size problems. Some conclusions are also drawn on the interactions between various problem parameters and the performance of the heuristics.     

Scheduling a single machine with multiple preventive maintenance activities and position-based deteriorations using genetic algorithms

In this paper, we study a single machine scheduling problem with deteriorating processing time of jobs and multiple preventive maintenances which reset deteriorated processing time to the original processing time. In this situation, we consider three kinds of problems whose performance measures are makespan, total completion time, and total weighted completion time. First, we formulate integer programming formulations, and using the formulations, one can find optimal solutions for small problems. Since these problems are known to be NP-hard and the size of real problem is very large, we propose a number of heuristics and design genetic algorithms for the problems. Finally, we conduct some computational experiments to evaluate the performance of the proposed algorithms.     

Scheduling deteriorating jobs to minimize the makespan on a single machine

Machine scheduling problems with deteriorating jobs have received increasing attention in recent years, mostly focusing on the linear deterioration models. However, if certain maintenance procedures fail to be completed prior to a prespecified deadline, jobs will require extra time for successful accomplishment in some situations. Therefore, this paper addresses a single-machine problem where the objective is to minimize the makespan under the piecewise linear deterioration model. A branch-and-bound algorithm and two heuristic algorithms are provided to search for the optimal solution and near-optimal solutions, respectively. Computational results are also presented to evaluate the performance of the proposed algorithms.     

APPLYING PARTICLE SWARM OPTIMIZATION TO JOB-SHOPSCHEDULING PROBLEM

A new heuristic algorithm is proposed for the problem of finding the minimum makespan in the job-shop scheduling problem. The new algorithm is based on the principles of particle swarm optimization (PSO). PSO employs a collaborative population-based search, which is inspired by the social behavior of bird flocking. It combines local search (by self experience) and global search (by neighboring experience), possessing high search efficiency. Simulated annealing (SA) employs certain probability to avoid becoming trapped in a local optimum and the search process can be controlled by the cooling schedule. By reasonably combining these two different search algorithms, a general, fast and easily implemented hybrid optimization algorithm, named HPSO, is developed. The effectiveness and efficiency of the proposed PSO-based algorithm are demonstrated by applying it to some benchmark job-shop scheduling problems and comparing results with other algorithms in literature. Comparing results indicate that PSO-based a     

Bicriteria scheduling of a two-machine flowshop with sequence-dependent setup times

A two-machine flowshop scheduling problem is addressed to minimize setups and makespan where each job is characterized by a pair of attributes that entail setups on each machine. The setup times are sequence-dependent on both machines. It is shown that these objectives conflict, so the Pareto optimization approach is considered. The scheduling problems considering either of these objectives are $ \mathcal{N}{\wp } - {\text{hard}} $ , so exact optimization techniques are impractical for large-sized problems. We propose two multi-objective metaheurisctics based on genetic algorithms (MOGA) and simulated annealing (MOSA) to find approximations of Pareto-optimal sets. The performances of these approaches are compared with lower bounds for small problems. In larger problems, performance of the proposed algorithms are compared with each other. Experimentations revealed that both algorithms perform very similar on small problems. Moreover, it was observed that MOGA outperforms MOSA in terms of the quality of solutions on larger problems.     

A novel hybrid genetic algorithm for the open shop scheduling problem

In this paper, a hybrid genetic algorithm is proposed for the open shop scheduling problem with the objective of minimizing the makespan. In the proposed algorithm, a specialized crossover operator is used that preserves the relative order of jobs on machines and a strategy is applied to prevent from searching redundant solutions in the mutation operator. Moreover, an iterative optimization heuristic is employed which uses the concept of randomized active schedules, a dispatching index based on the longest remaining processing time rule and a lower bound to further decrease the search space. Computational results show that the proposed algorithm outperforms other genetic algorithms and is very competitive with well-known metaheuristics available in the literature.     

A flexible artificial neural network–fuzzy simulation algorithm for scheduling a flow shop with multiple processors

One of the most popular approaches for scheduling manufacturing systems is dispatching rules. Different types of dispatching rules exist, but none of them is known to be globally the best. A flexible artificial neural network–fuzzy simulation (FANN–FS) algorithm is presented in this study for solving the multiattribute combinatorial dispatching (MACD) decision problem. Artificial neural networks (ANNs) are one of the commonly used metaheuristics and are a proven tool for solving complex optimization problems. Hence, multilayered neural network metamodels and a fuzzy simulation using the α-cuts method were trained to provide a complex MACD problem. Fuzzy simulation is used to solve complex optimization problems to deal with imprecision and uncertainty. The proposed flexible algorithm is capable of modeling nonlinear, stochastic, and uncertain problems. It uses ANN simulation for crisp input data and fuzzy simulation for imprecise and uncertain input data. The solution quality is illustrated by two case studies from a multilayer ceramic capacitor manufacturing plant. The manufacturing lead times produced by the FANN–FS model turned out to be superior to conventional simulation models. This is the first study that introduces an intelligent and flexible approach for handling imprecision and nonlinearity of scheduling problems in flow shops with multiple processors.     

Multiple cycle economic lot and delivery-scheduling problem in a two-echelon supply chain

This paper addresses the problem of lot sizing, scheduling, and delivery of several items in a two-echelon supply chain over a finite planning horizon. Single supplier produces the items through a flexible flow line and delivers them directly to an assembly facility where the transfer of sub-lots between adjacent stages of supplier’s production system (i.e., lot streaming) is allowed in order to decrease the manufacturing lead time. At first, a mixed zero-one nonlinear programming model is developed based on the so-called basic period (BP) approach aiming to minimize the average setup, inventory holding, and delivery costs per unit time in the supply chain without any stock-out. The problem is very complex and cannot be solved to optimality especially for real-sized problems. Therefore, two efficient hybrid genetic algorithms (HGA) are proposed based on the power-of-two (PTHGA) and non-power-of-two (NPTHGA) variants of BP approach. The solution qualities of the proposed algorithms are compared with a proposed lower bound. Numerical experiments demonstrate that the NPTHGA outperforms the PTHGA algorithm with respect to the solution quality, but the PTHGA outperforms the NPTHGA with respect to the computation time.     

Optimization of multi-objective integrated process planning and scheduling problem using a priority based optimization algorithm

For increasing the overall performance of modern manufacturing systems, effective integration of process planning and scheduling functions has been an important area of consideration among researchers. Owing to the complexity of handling process planning and scheduling simultaneously, most of the research work has been limited to solving the integrated process planning and scheduling (IPPS) problem for a single objective function. As there are many conflicting objectives when dealing with process planning and scheduling, real world problems cannot be fully captured considering only a single objective for optimization. Therefore considering multi-objective IPPS (MOIPPS) problem is inevitable. Unfortunately, only a handful of research papers are available on solving MOIPPS problem. In this paper, an optimization algorithm for solving MOIPPS problem is presented. The proposed algorithm uses a set of dispatching rules coupled with priority assignment to optimize the IPPS problem for various objectives like makespan, total machine load, total tardiness, etc. A fixed sized external archive coupled with a crowding distance mechanism is used to store and maintain the non-dominated solutions. To compare the results with other algorithms, a C-matric based method has been used. Instances from four recent papers have been solved to demonstrate the effectiveness of the proposed algorithm. The experimental results show that the proposed method is an efficient approach for solving the MOIPPS problem.     

A novel hybrid multi-objective shuffled frog-leaping algorithm for a bi-criteria permutation flow shop scheduling problem

This paper investigates a novel multi-objective model for a permutation flow shop scheduling problem that minimizes both the weighted mean earliness and the weighted mean tardiness. Since a flow shop scheduling problem has been proved to be NP-hard in a strong sense, a new hybrid multi-objective algorithm based on shuffled frog-leaping algorithm (SFLA) and variable neighborhood search (VNS) is devised to find Pareto optimal solutions for the given problem. To validate the performance of the proposed hybrid multi-objective shuffled frog-leaping algorithm (HMOSFLA) in terms of solution quality and diversity level, various test problems are examined. Further, the efficiency of the proposed algorithm, based on various salient metrics, is compared against two well-known multi-objective genetic algorithms: NSGA-II and SPEA-II. Our computational results suggest that the proposed HMOSFLA outperforms the two foregoing algorithms, especially for large-sized problems.     

Developing two multi-objective evolutionary algorithms for the multi-objective flexible job shop scheduling problem

The aim of this paper is to study multi-objective flexible job shop scheduling problem (MOFJSP). Flexible job shop scheduling problem is a modified version of job shop scheduling problem (JSP) in which an operation is allowed to be processed by any machine from a given set of capable machines. The objectives that are considered in this study are makespan, critical machine work load, and total work load of machines. In the literature of the MOFJSP, since this problem is known as an NP-hard problem, most of the studies have developed metaheuristic algorithms to solve it. Most of them have integrated their objective functions and used an integrated single-objective metaheuristic algorithm though. In this study, two new version of multi-objective evolutionary algorithms including non-dominated sorting genetic algorithm and non-dominated ranking genetic algorithm are adapted for MOFJSP. These algorithms use new multi-objective Pareto-based modules instead of multi-criteria concepts to guide their process. Another contribution of this paper is introducing of famous metrics of the multi-objective evaluation to literature of the MOFJSP. A new measure is also proposed. Finally, through using numerous test problems, calculating a number of measures, performing different statistical tests, and plotting different types of figures, it is shown that proposed algorithms are at least as good as literature’s algorithm.     

Solving the blocking flow shop scheduling problem by a dynamic multi-swarm particle swarm optimizer

This paper presents a dynamic multi-swarm particle swarm optimizer (DMS-PSO) for solving the blocking flow shop scheduling problem with the objective to minimize makespan. To maintain good global search ability, small swarms and a regrouping schedule were used in the presented DMS-PSO. Each small swarm performed searching according to its own historical information, whereas the regrouping schedule was employed to exchange information among them. A specially designed local search phase was added into the algorithm to improve its local search ability. The experiments based on the well-known benchmarks were conducted. The computational results and comparisons indicated that the proposed DMS-PSO had a better performance on the blocking flow shop scheduling problems than some other compared algorithms in the literature.     

A new biogeography-based optimization (BBO) algorithm for the flexible job shop scheduling problem

Biogeography-based optimization (BBO) algorithm is a new kind of optimization technique based on biogeography concept. This population-based algorithm uses the idea of the migration strategy of animals or other species for solving optimization problems. In this paper, the BBO algorithm is developed for flexible job shop scheduling problem (FJSP). It means that migration operators of BBO are developed for searching a solution area of FJSP and finding the optimum or near-optimum solution to this problem. In fact, the main aim of this paper was to provide a new way for BBO to solve scheduling problems. To assess the performance of BBO, it is also compared with a genetic algorithm that has the most similarity with the proposed BBO. This similarity causes the impact of different neighborhood structures being minimized and the differences among the algorithms being just due to their search quality. Finally, to evaluate the distinctions of the two algorithms much more elaborately, they are implemented on three different objective functions named makespan, critical machine work load, and total work load of machines. BBO is also compared with some famous algorithms in the literature.     

A novel hybrid genetic algorithm to solve the sequence-dependent permutation flow-shop scheduling problem

Flow-shop scheduling problem (FSP) deals with the scheduling of a set of jobs that visit a set of machines in the same order. The FSP is NP-hard, which means that there is no efficient algorithm to reach the optimal solution of the problem. To minimize the make-span of large permutation flow-shop scheduling problems in which there are sequence-dependent setup times on each machine, this paper develops one novel hybrid genetic algorithms (HGA). Proposed HGA apply a modified approach to generate the population of initial chromosomes and also use an improved heuristic called the iterated swap procedure to improve them. Also the author uses three genetic operators to make good new offspring. The results are compared to some recently developed heuristics and computational experimental results show that the proposed HGA performs very competitively with respect to accuracy and efficiency of the solutions.     

A two-criteria objective function flexible flowshop scheduling problem with machine eligibility constraint

This research deals with a flexible flowshop scheduling problem with the arrival and delivery of jobs in groups and processing them individually. Each group of jobs has a specific release time. Due to the special characteristics of each job, only a specific group of machines in each stage are eligible to process that job. All jobs in a group should be delivered at the same time after processing. The objectives of the problem are the minimization of the sum of the completion time of groups on one hand and the minimization of sum of the differences between the completion time of jobs and the delivery time of the group containing that job (waiting period) on the other hand. The problem can be stated as FF_c /r _j , M _j /irreg based on existing scheduling notations. This problem has many applications in the production and service industries such as ceramic tile manufacturing companies and restaurants. A mathematical model has been proposed to solve the problem. Since the research problem is shown to be NP-complete, a particle swarm optimization (PSO) algorithm is applied to solve the problem approximately. Based on the frequency of using local search procedure, four scenarios of PSO have been developed. The algorithms are compared by applying experimental design techniques on random test problems with different sizes. The results show that the PSO algorithm enhanced with local search for all particles has a weaker performance than the other scenarios in solving large-sized problems.