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1.
H.S. Ong C.K. Chua C.M. Cheah 《The International Journal of Advanced Manufacturing Technology》2002,20(5):368-374
Rapid prototyping (RP) is fast becoming a standard tool in today’s product design and manufacturing environment. Significant
benefits in terms of lead time and cost savings have been reported with the use of RP technology. However, these benefits
can be derived only during the design and planning stages of a new product where RP parts are produced in small quantities
for design evaluation, form fitting, and marketing analysis. The high cost of raw material stock used in current RP systems
makes them economically unsuitable even for small-batch production during the product evaluation and manufacturing stages.
Further to this, the difference between the mechanical and physical properties of RP and traditional manufacturing materials
limits the functionality of RP end products. Rapid tooling (RT) technology has opened up new cost-effective solutions for
small-batch production. In this paper, a technique using a rapid soft-tooling approach, namely, aluminium filled epoxy resin
tooling for injection mould preparation is successfully explored. An aluminium filled epoxy resin mould is evaluated and the
characteristics of the injection-moulded end products are presented. 相似文献
2.
C. K. Chua S. H. Teh R. K. L. Gay 《The International Journal of Advanced Manufacturing Technology》1999,15(8):597-603
Rapid prototyping (RP) is the production of a physical model from a computer model without the need for any jig or fixture
or numerically controlled (NC) programming. This technology has also been referred to as layer manufacturing, material deposit
manufacturing, material addition manufacturing, solid freeform manufacturing and three-dimensional printing. In the last decade,
a number of RP techniques has been developed. These techniques use different approaches or materials in producing prototypes
and they give varying shrinkage, surface finish and accuracy.
Virtual prototyping (VP) is the analysis and simulation carried out on a fully developed computer model, therefore performing
the same tests as those on the physical prototypes. It is also sometimes referred to as computer-aided engineering (CAE) or
engineering analysis simulation.
This paper describes a comparative study of the two prototyping technologies with respect to their relevance in product design
and manufacture. The study investigates the suitability and effectiveness of both technologies in the various aspects of prototyping,
which is part and parcel of an overall design and manufacturing cycle. 相似文献
3.
快速成形制造 (RPM)技术是国外 80年代后期发展起来的一门新兴综合技术。它使直接从概念设计迅速转为产品设计的生产模式成为可能 ,工业界正在探索使用快速成形机器生产最终要制造的零件的问题。但是 ,它面临诸如材料性能、表面质量、零件的尺寸规格和成形速度等许多挑战。一旦克服了这些障碍 ,快速成形就将转向快速生产 ,并将促进大量定制生产模式的加快实现 相似文献
4.
系统快速成型技术 总被引:1,自引:0,他引:1
为了加速机械系统的设计与开发流程,提出一种新的产品系统设计方法,称为系统快速成型(Rapid Prototyping of System,简称RP-S)。RPS与快速成型技术(Rapid Prototyping,简称RP)相仿,使用塑料为主要原材料。RP的最终产品是单个部件的模型,因此本文中称其为(Rapid Prototyping of Components,简称RP-C)。而RP-S基于一种模块化塑性模块(Modular Plastic Module,简称MPM)来构成整个产品系统的模型。RP-S能加快产品系统的设计速度,从而提高生产效率。 相似文献
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阐述了反求工程和快速成型的概念,论证了反求工程和快速成型技术一体化在现代工业设计中应用的意义和模式,并从扫描模型的建立、数据采集、数据处理、CAD模型的重建、产品的再设计与快速成型技术等方面,对反求工程和快速成型一体化具体应用过程进行了比较详细的分析和研究。将反求工程与快速成型一体化技术应用于现代工业设计中,改变传统的产品开发设计、制造模式,从而大大缩短产品开发周期。 相似文献
7.
《Tribology - Materials, Surfaces & Interfaces》2013,7(2):73-79
AbstractRapid prototyping and manufacturing (RP/M) is one of the proven tools for product development owing to its advantages such as short product cycle, high quality product and possibility of fabricating functionally gradient materials. Several RP/M techniques do exist. Among them, direct metal laser sintering (DMLS) method is quite popular as near net shape components with high dimensional accuracies can be manufactured. Meager information is available as regards the tribological behaviour of laser built parts, although this is vital in judging the suitability of built-up parts for applications where sliding is inevitable. In the light of the above, the present investigation is aimed at building parts by DMLS technique of RP/M using 50 μm iron powder and characterising its density, microstructure, microhardness, tensile strength, friction and wear behaviour under sliding conditions. The effect of laser speed on the above properties of built-up parts has been studied. The build layer thickness was maintained at 50 μm. Laser diameter of 0˙4 mm, laser power of 180 W and hatch spacing of 0˙2 mm were adopted. However, the laser speed was varied from 50 to 125 mm s–1 in steps of 25 mm s–1. Laser speed had a profound influence on density, microstructure, microhardness, tensile strength, friction and wear behaviour of built-up parts. Lesser laser speed resulted in higher density, microhardness, tensile strength and wear resistance while higher laser speed promoted lowering of coefficient of friction. 相似文献
8.
C.K. Chua C.W. Lee K.H. Hong 《The International Journal of Advanced Manufacturing Technology》2005,25(5-6):484-492
Rapid prototyping (RP) has already proven itself in the electronics industry as a method for shortening the product development time cycle. In the development of the optical pickup unit (OPU), extremely high precision is needed to make a functional model. Very often, in the design phase of the product development cycle, the prototype of the OPU is machined from a single piece of aluminium block to make the working sample. In this project, a comparison of the machined aluminium sample, RP samples from various RP processes and that moulded out from the injection moulding machine is made on surface finishing as well as dimensional accuracy. Finally, a comparison of tooling cost, piece part cost and lead time of obtaining the parts is also discussed on the different prototyping and manufacturing processes. 相似文献
9.
Rapid prototyping is fast becoming one of the essential technologies that allows manufacturers to improve product quality and reduce both time to market and the cost of new lines, as part of a concurrent engineering strategy. RP technologies can be virtual (soft/CAD-based) or physical (hard). Physical RP allows designers to build tangible models of their designs quickly and cheaply. This encourages experimentation, and flags errors in the fit or assembly of the part. This article looks at the existing physical rapid prototyping technologies 相似文献
10.
K. Chockalingam N. Jawahar K.N. Ramanathan P.S. Banerjee 《The International Journal of Advanced Manufacturing Technology》2006,29(1-2):79-88
Rapid prototyping (RP) is an emerging technology that has been implemented in many spheres of industry – particularly in the
area of new product development. Growth of this field has been rapid in recent years. Stereolithography (SL) is one of the
most popular RP process used for rapid tooling applications. There are several process parameters contributing to the strength
of an SL product. The contribution of three parameters; namely, layer thickness, post curing time and orientation are most
significant. In light of this concern, an attempt has been made to study and optimize these process parameters for maximum
part strength, and develop an empirical relationship between process parameters and part strength through design of experiments
(DOE). The proposed DOE is verified with the data of experiments conducted under standard conditions. 相似文献
11.
RP技术在当今市场上有较强的优越性。本文分析了快速成型系统的成型原理;重点分析了一种新型激光熔敷快速成型系统;介绍了STL格式模型和利用RP技术的快速性和铸造工艺的成熟性制造功能性产品的CAE系统;并构建了多回路误差控制及反馈系统,从而保证系统的精度。 相似文献
12.
Ying Tie Ruyu Ma Ming Ye Dongmei Wang Chengtao Wang 《The International Journal of Advanced Manufacturing Technology》2006,28(3-4):302-306
This paper presents a non-uniform, periodic closed B-spline approximation algorithm for the fabrication of a medical pelvic
model, based on rapid prototyping, and also gives the finite element evaluation of the pelvic model. Rapid prototyping (RP),
when used in fabricating medical prosthesis, has a strict requirement for closeness and impermeability of STL files. Incorrect
data structure in STL files will cause the subsequent slicing process not to proceed. The non-uniform periodic closed B-spline
curve approximation method was applied to processing CT data. The precision and size of STL files was improved to optimize
the RP model of the pelvis. Finally, the model of the pelvis was evaluated with the finite element method. Results suggest
that a high similarity has been achieved in terms of shape, size and biomechanical properties of the pelvic model and the
normal one, which validates our argument that rapid prototyping with non-uniform, periodic closed B-spline algorithm is suitable
for the fabrication of a pelvic model, which will prove to be significant in the design of pelvic prostheses . 相似文献
13.
C. S. Lim P. Eng S. C. Lin C. K. Chua Y. T. Lee 《The International Journal of Advanced Manufacturing Technology》2002,20(1):44-49
Rapid prototyping (RP) and rapid tooling (RT) techniques can be applied to the field of medicine primarily because of their
ability to produce customised profiles and geometries in relatively short lead times. In this paper, the process by which
these techniques can be applied for the production of customised tracheobronchial stents for the purpose of maintaining patency
in an occluded respiratory tract is described. A comparison of RP systems was carried out to establish the preferred RP method
to produce the master model. The vacuum casting RT process was then used to produce the stent. 相似文献
14.
Rapid prototyping (RP) has become a popular and well-known technique for speeding time-to-market. The next step, rapid tooling, promises the same benefits but poses rather more problems. A development project is described. Rapid tooling is a technique that draws on both existing RP technologies and traditional engineering techniques, such as pattern making. Parts are manufactured via the intended production route and produced in the required production material. Laminated sheets are cut and assembled, then machined further to get a precise result. Problems of tooling pressure and accurate lamina assembly are considered 相似文献
15.
K.D. Kim D.Y. Yang J.H. Jeong 《The International Journal of Advanced Manufacturing Technology》2006,28(9):923-929
Rapid prototyping (RP) combined with a gravity casting process can provide a suitable substitute with steel tool die casting
for prototyping metal casting. Due to differences between die casting and gravity casting, there are several drawbacks in
RP simulated die casting. This paper is concerned with the development of a new plaster die casting process that combines
pressurization and vibration for prototyping of die castings, and with a plaster die casting machine that has a structure
similar to that of a die casting machine. The machine utilizes an oil cylinder for pressurization and a magnetic actuator
for vibration. A rapid prototyped pattern is made by the laminated object manufacturing (LOM) process to prepare a plaster
mold. In the process, a plunger in the developed machine simultaneously pressurizes and vibrates the molten metal to fill
the plaster mold completely and to facilitate the creation of nuclei in the molten metal, respectively. The developed machine
has produced a prototype of an end clutch cover with remarkable improvement in mechanical properties. 相似文献
16.
《Manufacturing Engineer》1999,78(6):264-268
Rapid prototyping (RP) technology has attracted a lot of attention as an effective tool to compress the new product development process and hence decrease the time to market. As RP technology continues to develop, other systems and processes, such as computer integrated manufacturing and metal injection moulding, are becoming available to industry. One such technology, driven by RP, is rapid tooling (RT) which has the potential to reduce product lead times. RT can be broken into two broad classifications: indirect and direct tooling. In producing a mould tool, for example, indirect tooling would use a master pattern, such as an RP model, to produce the mould cavity, whereas direct tooling would build the mould tool directly from CAD data. The paper reviews the prospects of creating a mould tool directly from a computer model 相似文献
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基于快速原型技术的产品创新流程再造 总被引:1,自引:0,他引:1
指出了基于快速原型技术产品创新过程中的信息流动是以数字信息为主,从而为创造信息化流程提供了良好的基础条件,并在分析传统职能部门型组织弊端的基础上,讨论了基于快速原型技术产品创新流程的三种常见基本组织形式,分析了其基本功能并对其本质特性进行了详细的研究. 相似文献
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《Measurement》2014
The objective of this work was to evaluate properties of experimental particleboard panels manufactured from oil palm (Elais guineensis) trunks and Acacia mangium. Samples were made having five different ratios of two types of raw materials without using any adhesives. Both physical and mechanical properties of the specimens were evaluated based on Japanese Industrial Standards (JIS). Panels made with 100% oil palm particles had the highest modulus of rupture and internal bond strength values of 22.91% MPa and 0.59 MPa, respectively. Addition of A. mangium particles in the panels adversely influenced their mechanical properties while improved both thickness swelling and water absorption of the specimens. All panels made in this work met minimum strength requirements stated in JIS. Based on the findings in this work it appears that both types of underutilized species could have a potential to be used as raw material to manufacture binderless value-added panels. 相似文献