共查询到16条相似文献,搜索用时 250 毫秒
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超音速氧气射流喷吹工艺是炼钢过程的重要技术,通过在主氧周围增加环状高温伴随流是改善主氧射流特性、提高冶炼效率的重要途径。通过数值模拟的方法研究集束射流条件下环氧温度对超音速氧气射流特性的影响。研究结果表明,高温环氧可抑制超音速主射流速度的衰减,环氧温度越高,速度衰减越慢,射流核心区长度明显延长;不同环氧温度下,主射流温度均呈现先增大后减小的趋势,环氧温度的升高使得主射流温度的快速增长受到抑制;环氧在主射流周围形成高温低密度区域,将主射流与环境介质隔离,延缓主射流与周围介质的掺混,对主射流起到封套作用。 相似文献
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熔池流动状态及反应速度是实现转炉高效冶炼的关键,主要取决于氧气射流与熔池的相互作用及底吹搅拌强度。建立了120 t转炉旋流氧枪的三维全尺寸几何模型,利用数值模拟研究了不同旋流角旋流氧枪的射流特性,并对比分析了其对转炉熔池的冲击搅拌效果。结果表明,随着旋流角的增大,氧气流股的射流核心区长度不断减小,射流中心距氧枪轴线距离增大,氧枪射流交汇点距喷孔出口距离不断增大,射流聚合现象被抑制;当旋流角由0°增加至15°时,氧气射流的冲击深度减小了40%,冲击半径增加了13%;熔池纵截面上的高速区域分布在冲击凹坑附近,横截面上的高速区域分布在冲击凹坑及相邻凹坑连接处延长线外部区域。 相似文献
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利用GAMBIT建立了轴向计算长度2 200 mm和径向计算长度800 mm的超音速氧枪的数学模型,并采用FLUENT软件对氧枪射流特性进行数值仿真研究。分析了单孔氧枪超音速射流特性,以及操作压力(0.6~1.0 MPa)和环境温度(298~1 873 K)对流动特性的影响。结果表明,入口滞止压力在设计压力±25%内对射流轴向衰减及径向扩展影响不大,其与射流的超音速区长度呈二次曲线关系变化,随环境温度升高,射流轴向衰减变缓慢,核心区长度增加,超音速区长度和环境温度呈线性关系,环境温度对射流径向影响很小。 相似文献
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以某钢厂150 t转炉为研究对象,建立了三维数学模型,利用数值模拟方法研究了不同喷孔倾角、喉口直径以及马赫数对五孔氧枪射流特性的影响规律。结果表明:随五孔氧枪喷孔倾角的增加,射流核心段轴向长度减小,氧枪头下方负压区增大,射流向下偏移量减小,到达冶炼枪位时射流速度减小且射流面积增大;随五孔氧枪喉口直径的增大,射流核心段轴向长度增大,到达冶炼枪位时射流速度、射流面积均增大,冶炼枪位时喉口直径41.1 mm的射流速度分别是喉口直径39.9、38.7、37.5 mm的1.01、1.05、1.07倍;随五孔氧枪马赫数的增加,射流核心段轴向长度略微增加,到达冶炼枪位时射流面积稍有减小,但均变化不大。 相似文献
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The coherent jet technology was widely used to improve the stirring effect of molten bath in steelmaking field, and the key to this technology was to form a low-density zone around the main oxygen jet by a high-temperature shrouding flame. With this revelation, a shrouding nozzle was processed to a Laval nozzle structure fitted with a loop arrangement for increasing the velocity of shrouding jet. For further increasing the area of the low-density zone, the preheating method was also adopted in this new coherent lance structure. In this paper, the effect of Mach number of the shrouding nozzle on the flow field of the coherent jet was investigated at room and high ambient temperature using numerical simulation and experimental studies. The result represented the simulation model used in this research showed good agreement with the experimental data at the texted conditions. Although the shock wave formed by the shrouding jet removed more kinetic energy form the main oxygen jet, the impaction ability of the coherent jet was much bigger than that of conventional supersonic jet, and this phenomenon would be further strengthen if ambient temperature and Mach number of the shrouding nozzle increases. 相似文献
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《钢铁研究学报(英文版)》2017,(11)
Coherent jets are widely used in electric arc furnace(EAF)steelmaking to increase the oxygen utilization and chemical reaction rates.However,the influence of fuel gas combustion on jet behavior is not fully understood yet.The flow and combustion characteristics of a coherent jet were thus investigated at steelmaking temperature using Fluent software,and a detailed chemical kinetic reaction mechanism was used in the combustion reaction model.The axial velocity and total temperature of the supersonic jet were measured via hot state experiments.The simulation results were compared with the experimental data and the empirical jet model proposed by Ito and Muchi and good consistency was obtained.The research results indicated that the potential core length of the coherent jet can be prolonged by optimizing the combustion effect of the fuel gas.Besides,the behavior of the supersonic jet in the subsonic section was also investigated,as it is an important factor for controlling the position of the oxygen lance.The investigation indicated that the attenuation of the coherent jet is more notable than that of the conventional jet in the subsonic section. 相似文献
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Morshed Alam Jamal Naser Geoffrey Brooks Andrea Fontana 《Metallurgical and Materials Transactions B》2010,41(6):1354-1367
Supersonic coherent gas jets are now used widely in electric arc furnace steelmaking and many other industrial applications
to increase the gas–liquid mixing, reaction rates, and energy efficiency of the process. However, there has been limited research
on the basic physics of supersonic coherent jets. In the present study, computational fluid dynamics (CFD) simulation of the
supersonic jet with and without a shrouding flame at room ambient temperature was carried out and validated against experimental
data. The numerical results show that the potential core length of the supersonic oxygen and nitrogen jet with shrouding flame
is more than four times and three times longer, respectively, than that without flame shrouding, which is in good agreement
with the experimental data. The spreading rate of the supersonic jet decreased dramatically with the use of the shrouding
flame compared with a conventional supersonic jet. The present CFD model was used to investigate the characteristics of the
supersonic coherent oxygen jet at steelmaking conditions of around 1700 K (1427 °C). The potential core length of the supersonic
coherent oxygen jet at steelmaking conditions was 1.4 times longer than that at room ambient temperature. 相似文献
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采用几何相似比1∶10水模型对180 t顶底复吹转炉内射流与熔池相互作用进行模拟试验,研究了在最佳枪位(150 mm)时氧气流量(38~42 m3/h)对均混时间的影响以及最佳顶枪流量(39 m3/h)下聚合射流氧枪枪位(40~150 mm)对均混时间的影响。结果表明,聚合射流氧枪对熔池的搅拌效果完全能达到顶底复吹的搅拌效果,如能在转炉冶炼工艺中应用,可取消底吹系统,简化转炉设备,提高转炉炉龄。 相似文献