Influence of hard segment content and nature on polyurethane/multiwalled carbon nanotube composites

Knowledge of how polyurethanes, PU, complexity affects their derived multiwalled carbon nanotube, MWCNT, composites could shed important clues for preparing future tailored PU/MWCNT elastic, strong and electrically conductive composites. In this regard, hard segment content and nature, along with MWCNT functionalisation, are believed to have great influence on both nanoscale PU/MWCNT self assembling mechanisms and on final composites properties. In this work the effect of PU hard segment content into composites was analysed. According to the results, a preferential interaction of nanotubes with polyurethanes hard segments can be assumed although nanotubes introduction hindered both soft and hard segments crystallisation. In all cases carbon nanotubes percolative network formation seemed to be crucial for obtaining significant reinforcement, being observed at this stage, a reduction of ductility, phenomena which is related to an increase on hard domains interconnections by MWCNT. The hard to soft segment ratio into PU plays a crucial role on determining the stress transfer to MWCNT. In addition, PU hard domains nature has important effect on nanotubes reinforcing character, this fact being related to the different PU intrinsic morphologies as well as different PU-MWCNT interactions.     

Modeling and mechanical performance of carbon nanotube/epoxy resin composites

The effect of multi-walled carbon nanotube (MWCNT) addition on mechanical properties of epoxy resin was investigated to obtain the tensile strength, compressive strength and Young’s modulus from load versus displacement graphs. The result shows that the tensile strength, compressive strength and Young’s modulus of epoxy resin were increased with the addition of MWCNT fillers. The significant improvements in tensile strength, compressive strength and Young’s modulus were obtained due to the excellent dispersion of MWCNT fillers in the epoxy resin. The dispersion of MWCNT fillers in epoxy resin was observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analysis.Also, Halpin–Tsai model was modified by considering the average diameter of internal/external of multi-walled nanotube and orientation factor (α) to calculate the Young’s modulus of multi-walled carbon nanotubes (MWCNTs)/epoxy resin composite. There was a good correlation between the experimentally obtained Young’s modulus and modified Halpin–Tsai model.     

Multi-walled carbon nanotubes fabricated by electrospinning of acrylonitrile/nylon solution and subsequent carbonization

The poly(acrylonitrile) (PAN) nanofiber web interpenetrated nylon-6 nanofiber supporters were prepared by electrospinning of an acrylonitrile (AN)/nylon-6 solution. It was realized that the average diameters of PAN and nylon-6 nanofiber were 20 and 100 nm, respectively, and that the PAN nanofibers constructed spider-mat networks which were supported by the robust nylon-6 nanofiber pillars. After stabilization and carbonization above 600 degrees C, both hollow-shaped and bamboo-shaped multi-walled carbon nanotubes (MWCNTs) were formed with the diameter range from 5 to 20 nm. The morphology and structure of MWCNTs had been further investigated by the combination techniques of transmission electron microscopy (TEM), electron diffraction (ED), X-ray diffraction (XRD) and elemental analyzer (EA).     

Effect of silica coating thickness on the thermal conductivity of polyurethane/SiO2 coated multiwalled carbon nanotube composites

Silica coated multiwalled carbon nanotubes (SiO₂@MWCNTs) with different coating thicknesses of ∼4 nm, 30–50 nm, and 70–90 nm were synthesized by a sol–gel method and compounded with polyurethane (PU). The effects of SiO₂@MWCNTs on the electrical properties and thermal conductivity of the resulting PU/SiO₂@MWCNT composites were investigated. The SiO₂ coating maintained the high electrical resistivity of pure PU. Meanwhile, incorporating 0.5, 0.75 and 1.0 wt% SiO₂@MWCNT (70–90 nm) into PU, produced thermal conductivity values of 0.287, 0.289 and 0.310 W/mK, respectively, representing increases of 62.1%, 63.3% and 75.1%. The thermal conductivity of PU/SiO₂@MWCNT composites was also increased by increasing the thickness of the SiO₂ coating.     

Thermal and mechanical properties of poly(trimethyelene terephthalate)/acid-treated multiwalled carbon nanotube composites

Poly(trimethylene terephthalate) (PTT) and acid-treated multiwalled carbon nanotubes (OMWCNTs) composites were prepared using melt processing, and effect of CNT loading on thermal and mechanical properties of PTT have been investigated. Addition of OMWCNTs showed no effect on thermal stability, crystallization, and melting temperature of PTT matrix. Wide angle X-ray diffraction also showed no change in the crystallite size of PTT on addition of OMWCNTs. The tensile testing results showed that tensile modulus and tensile strength of PTT increased significantly on addition of OMWCNTs. The reinforcing effect of OMWCNTs was further confirmed by dynamic mechanical analysis, which showed noticeable increase in storage modulus and shift in the glass transition temperature on addition of OMWCNTs. Scanning electron microscopy studies showed good interfacial interaction between OMWCNTs and PTT matrix.     

Fabrication process of carbon nanotube/light metal matrix composites by squeeze casting

Multi-walled carbon nanotubes (MWCNTs) should be attractive for the reinforcement of metal-matrix composites, because of their high strength, high modulus and high thermal conductivity. However, the fiber diameter of MWCNTs is hundreds of times smaller than that of carbon fiber. This causes difficulty in infiltration into the MWCNT preform. Moreover, the threshold pressure which was applied to the preform will cause preform deformation. Therefore, knowledge of preform compressive properties which are the buckling strength and elastic modulus are necessary to fabricate the composites. In this study, at first, wettability of the basal plane of graphite by molten aluminum or magnesium was measured using the sessile drop method. Moreover, trial fabrication of MWCNT-reinforced aluminum or magnesium alloy composites was carried out by squeeze casting. As a result, these composites were fully infiltrated. An order-of-magnitude agreement was found between the estimated threshold pressure and the applied infiltration pressure to the MWCNT preform.     

Electrical properties of multiwalled carbon nanotube reinforced fused silica composites

Multiwalled carbon nanotube (MWCNT)-fused silica composite powders were synthesized by solgel method and dense bulk composites were successfully fabricated via hot-pressing. This composite was characterized by XRD, HRTEM, and FESEM. MWCNTs in the hot-pressed composites are in their integrity observed by HRTEM. The electrical properties of MWCNT-fused silica composites were measured and analyzed. The electrical resistivity was found to decrease with the increase in the amount of the MWCNT loading in the composite. When the volume percentage of the MWCNTs increased to 5 vol%, the electrical resistivity of the composite is 24.99 omega cm, which is a decrease of twelve orders of value over that of pure fused silica matrix. The electrical resistivity further decreases to 1.742 omega. cm as the concentration of the MWCNTs increased to 10 vol%. The dielectric properties of the composites were also measured at the frequency ranging from 12.4 to 17.8 GHz (Ku band) at room temperature. The experimental results reveal that the dielectric properties are extremely sensitive to the volume percentage of the MWCNTs, and the permittivities, especially the imaginary permittivities, increase dramatically with the increase in the concentration of the MWCNTs. The improvement of dielectric properties in high frequency region mainly originates from the greatly increasing electrical properties of the composite.     

Fabrication and mechanical properties of well-dispersed multiwalled carbon nanotubes/epoxy composites

Multiwalled carbon nanotubes (MWCNTs)/epoxy nanocomposites were fabricated by using ultrasonication and the cast molding method. In this process, MWCNTs modified by mixed acids were well dispersed and highly loaded in an epoxy matrix. The effects of MWCNTs addition and surface modification on the mechanical performances and fracture morphologies of composites were investigated. It was found that the tensile strength improved with the increase of MWCNTs addition, and when the content of MWCNTs loading reached 8 wt.%, the tensile strength reached the highest value of 69.7 MPa. In addition, the fracture strain also enhanced distinctly, implying that MWCNTs loading not only elevated the tensile strength of the epoxy matrix, but also increased the fracture toughness. Nevertheless, the elastic modulus reduced with the increase of MWCNTs loading. The reasons for the mechanical property changes are discussed.     

粉末冶金法炭纤维/Mg复合材料的界面对其力学性能的影响

采用表面化学镀镍前后的短炭纤维(Cf)做为增强体,纯镁粉为基体金属,通过粉末冶金法和热挤压制备镁基复合材料.采用SEM-EDS、TEM、XRD和拉伸等测试手段表征短炭纤维增强镁基复合材料的微观形貌、元素组成、物相组成及其力学性能.结果表明:炭纤维在复合材料中分布均匀且沿挤压方向定向排列;采用经过表面化学镀镍处理的短炭纤维与金属镁复合后界面结合状态优良,Mg2Ni物相的存在表明润湿性的改善是通过金属镁与涂层发生反应而实现;对比屈服强度测试值和理论计算值的大小,表明涂层炭纤维增强镁基复合材料的增强机理主要是界面载荷传递效应.     

Shape memory properties of multi-walled carbon nanotube/polyurethane composites prepared by in situ polymerization

A high strength multi-walled carbon nanotube (MWCNT)/shape memory polyurethane composite (SMPC) was prepared by in situ polymerization. The effect of MWCNT content and its dispersion on the microstructure, mechanical, and shape memory property of the SMPC were studied by scanning electron microscopy, universal testing machine, and dynamic mechanical analysis. The results showed that MWCNTs can be well dispersed in the composites and the composites with homogeneous dispersion of MWCNTs exhibited superior mechanical properties for MWCNTs supplied cross-link netpoints in the composites. And the materials with 97 % of recovery ratios (R_r) and 94 % of fixing ratios (R_f) indicated that this SMPC is a prominent potential candidate for smart actuator.     

Dispersion control and characterization in multiwalled carbon nanotube and phenylethynyl-terminated imide composites

The inherent multifunctional properties of carbon nanotubes provide an opportunity to create novel composites, but their dispersion into a polymer matrix is challenging due to nanotube dimensions, interparticle forces, and poor interaction with the polymer. In this study, we used melt mixing to disperse multiwalled carbon nanotubes (MWNTs) in a polyimide resin under various process conditions to understand the efficacy of the process and the energy required to achieve dispersion and distribution. Through controlled variation of process conditions, we achieved various degrees of nanotube dispersion and distribution. The different dispersion and distribution states were observed by microscopy and correlated with the magnitude of the changes seen in the glass transition temperature and viscosity when compared to the neat resin. The results of these studies will be used to assess the compatibility of nanocomposite resins with composite fabrication methods and predict appropriate processing conditions for producing multiscale composites.     

Statistical analysis of mechanical properties of pressureless sintered multiwalled carbon nanotube/alumina nanocomposites

Mechanical properties of pressureless sintered 0.15–1.2 vol.% multiwalled carbon nanotube reinforced alumina matrix nanocomposites have been analyzed using the 2-parameter Weibull statistics. Electron microscopy and phase analysis of nanocomposites sintered at 1700 °C for 2 h in Argon revealed existence of interpenetrating network of nanotubes in alumina, formation of thin interface resembling stoichiometric aluminum monoxycarbide and matrix grain refinement by nanotubes. Statistical analyses indicated that with increasing Vickers hardness testing load (4.9–19.6 N) and flexural strength measurement temperature (room temperature to 1100 °C), Weibull modulus of nanocomposites increased significantly suggesting improved consistency at higher load and temperature. The highest Weibull moduli were obtained for nanocomposites containing either 0.15 or 0.3 vol.% nanotube which were ∼40% and ∼15% higher than single phase alumina for hardness and strength, respectively, supporting the specimen size effect on reliability of present brittle ceramic matrix nanocomposites. Superior mechanical reliability of nanocomposites over pure alumina was primarily attributed to the presence of structurally intact nanotubes forming effective interface region to ensure proper load sharing, matrix grain refinement, and especially, at higher testing load and temperature, overall averaging effect of flaws to yield higher Weibull moduli.     

功能三维石墨烯-多壁碳纳米管/热塑性聚氨酯复合材料的制备及性能

采用水热还原法将羧基化多壁碳纳米管（MWCNTs—COOH）接枝到氧化石墨烯（GO）上,经冷冻干燥得到三维石墨烯-多壁碳纳米管气凝胶（GA-MWCNTs）,再以热塑性聚氨酯（TPU）为填充体,通过真空浸渍法制得三维石墨烯-多壁碳纳米管/热塑性聚氨酯（GA-MWCNTs/TPU）复合材料。借助FTIR、Raman、XPS、TEM、SEM,对GA-MWCNTs的化学结构、微观形貌进行表征,并通过TGA-DSC、电阻测量仪和力学试验机,分析MWCNTs—COOH质量分数对GA-MWCNTs/TPU复合材料性能的影响。结果表明:MWCNTs—COOH在GO片层间起到交联和支撑作用,形成了蜂窝状三维网络结构,其孔径约为1.2 mm;当MWCNTs—COOH质量分数（以120 mg GO为基准）为10wt%时,GA-MWCNTs/TPU复合材料的导电性、热稳定性、力学性能均得到改善,相比于GA/TPU,体积电阻率降低了63.0%、热分解温度提高了7℃、30%应变下的应力提高了8.2%。      

Electrical conductivity enhancement of polymer/multiwalled carbon nanotube (MWCNT) composites by thermally-induced defunctionalization of MWCNTs

We report a thermally-induced increase of electrical conductivity of polymer/multiwalled carbon nanotube (MWCNT) composites using Diels-Alder-adduct-modified MWCNTs as additives. Thermal treatments of the composites induce the defunctionalization of the modified MWCNTs through retro-DA reaction, consequently to recover the electrical conductivity of MWCNTs and to increase the conductivity of PVDF/MWCNT composites. For the composites possessing 0.5 wt % of MWCNTs, thermal treatment increases the electrical conductivity from 2 × 10(-12) S cm(-1) to 4 × 10(-8) S cm(-1) and significantly reduces the value of percolation threshold. Meanwhile, the thermal treatment does not alter the mechanical properties of the composites.     

Viscoelastic and mechanical properties of multi walled carbon nanotube/epoxy composites with different nanotube content

The viscoelastic and mechanical properties of composites multi walled carbon nanotube (MWNT)/epoxy at different weight fractions (0.1, 0.5, 1 and 2 wt.%) were evaluated by performing tensile and dynamic-mechanical thermal analysis (DMTA) tests. The MWNT/epoxy composite were fabricated by sonication and a cast molding process. The results showed that addition of nanotubes to epoxy had significant effect on the viscoelastic and mechanical properties. However, the use of 0.5 wt.% increased the viscoelastic properties more significantly. Concerning viscoelastic modeling, the COLE–COLE diagram has been plotted by the results of DMTA test. These results show a good agreement between the Perez model and the viscoelastic behavior of the composite.     

Transparent,electrically conductive,and flexible films made from multiwalled carbon nanotube/epoxy composites

Optically transparent, conductive, and mechanically flexible epoxy thin films are produced in the present study. Two types of multiwalled carbon nanotubes (MWCNTs) with different aspect ratios are dispersed in epoxy resin through an ultrasonication process. The MWCNT content is varied during the preparation of the thin films. The light transmittance and electrical conductivity of the thin films are characterized. Results show that composites containing MWCNTs with a lower aspect ratio exhibit enhanced electrical conductivity compared to those with a higher aspect ratio. A sheet resistance as low as 100 Ω/sq with nearly 60% optical transparency in 550 nm is achieved with the addition of MWCNTs in epoxy. In summary, transparent, conductive, and flexible MWCNT/epoxy thin films are successfully produced, and the properties of such films are governed by the aspect ratio and content of MWCNTs.     

Synthesis and characterization of multiwalled carbon nanotube/FeCo nanocomposites

Multiwalled carbon nanotube/FeCo nanocomposites were produced by Catalytic Chemical Vapour Deposition using highly porous FeCo-SiO2 aerogels with different loadings and dimensions of FeCo nanoparticles as catalysts. Multiwalled carbon nanotubes with average number of walls depending on the size of the catalyst nanoparticles were obtained. Inside the nanotubes spherical or elliptical FeCo nanoparticles are retained, and the magnetic properties of the resulting nanocomposites were characterized in detail.     

Microstructure and mechanical properties of short carbon fibre/SiC multilayer composites prepared by tape casting

Silicon carbide multilayer composites containing short carbon fibres (C_sf/SiC) were prepared by tape casting and pressureless sintering. The C fibres were dispersed in solvents with dispersant (Triton X-100) firstly and then mixed with the SiC slurry to make green C_sf/SiC tapes. Fibres were homogeneously distributed in the tape and tended to align fairly well along the tape casting direction. The addition of short C fibre hindered the shrinkage in the plane containing the fibres as well as the grain growth of SiC during sintering. The weight loss occurring during oxidation tests of C_sf/SiC multilayer composites increased with fibre amount and material porosity. Elastic modulus of C_sf/SiC multilayer composites decreased linearly with fibre amount. Bending strength presented clear relationship with the relative density, that is with the total porosity.     

The thermal expansion and mechanical properties of high reinforcement content SiCp/Al composites fabricated by squeeze casting technology

With mixing different sized SiC particles, high reinforcement content SiCp/Al composites (V_p=50, 60 and 70%) for electronic packaging applications were fabricated by squeeze casting technology. The composites were free of porosity and SiC particles distributed uniformly in the composite. The mean linear coefficients of thermal expansion (20–100 °C) of SiCp/Al composites ranged from 8.3 to 10.8×10⁻⁶/°C and decreased with an increase in volume fraction of SiC content. The experimental coefficients of thermal expansion agreed well with predicted values based on Kerner's model. The Brinell hardness increased from 188.6 to 258.0, and the modulus increased from 148 to 204 GPa for the corresponding composites. The bending strengths were larger than 370 MPa, but no obvious trend between bending strength and SiC content was observed.