Characterization of thermoplastic natural fibre composites made from woven hybrid yarn prepregs with different weave pattern

This paper focuses on the effect of weave structure on mechanical behaviour and moisture absorption of the PLA/hemp woven fabric composites made by compression moulding. The unidirectional woven fabric prepregs were made from PLA (warp) and PLA/hemp wrapped-spun hybrid yarn (weft) with two different weave patterns; 8-harness satin and basket. Unidirectional composites with 30 mass% hemp content were fabricated from these prepregs, and compared to winded PLA/hemp hybrid yarn laminates with same composition. The composite from the satin fabric had significantly lowest porosities and best mechanical properties compared to the composite made from the winded hybrid yarn and basket fabric. The tensile, flexural, and impact strength were 88 MPa, 113.64 MPa, and 24.24 kJ/m², respectively. The effect of weave pattern on water absorption is significant. Although the composite from hybrid yarn laminate has larger water absorption than that of the pure PLA, it exhibits lower moisture absorption than both weaves.     

Influence of alkali treatment on the interfacial and physico-mechanical properties of industrial hemp fibre reinforced polylactic acid composites

The focus of this work was to produce short (random and aligned) and long (aligned) industrial hemp fibre reinforced polylactic acid (PLA) composites by compression moulding. Fibres were treated with alkali to improve bonding with PLA. The percentage crystallinity of PLA in composites was found to be higher than that for neat PLA and increased with alkali treatment of fibres which is believed to be due to the nucleating ability of the fibres. Interfacial shear strength (IFSS) results demonstrated that interfacial bonding was also increased by alkali treatment of fibres which also lead to improved composite mechanical properties. The best overall properties were achieved with 30 wt.% long aligned alkali treated fibre/PLA composites produced by film stacking technique leading to a tensile strength of 82.9 MPa, Young’s modulus of 10.9 GPa, flexural strength of 142.5 MPa, flexural modulus of 6.5 GPa, impact strength of 9 kJ/m², and a fracture toughness of 3 MPa m^1/2.     

Controlled retting of hemp fibres: Effect of hydrothermal pre-treatment and enzymatic retting on the mechanical properties of unidirectional hemp/epoxy composites

The objective of this work was to investigate the use of hydrothermal pre-treatment and enzymatic retting to remove non-cellulosic compounds and thus improve the mechanical properties of hemp fibre/epoxy composites. Hydrothermal pre-treatment at 100 kPa and 121 °C combined with enzymatic retting produced fibres with the highest ultimate tensile strength (UTS) of 780 MPa. Compared to untreated fibres, this combined treatment exhibited a positive effect on the mechanical properties of hemp fibre/epoxy composites, resulting in high quality composites with low porosity factor (α_pf) of 0.08. Traditional field retting produced composites with the poorest mechanical properties and the highest α_pf of 0.16. Hydrothermal pretreatment at 100 kPa and subsequent enzymatic retting resulted in hemp fibre composites with the highest UTS of 325 MPa, and stiffness of 38 GPa with 50% fibre volume content, which was 31% and 41% higher, respectively, compared to field retted fibres.     

Effect of pectin and hemicellulose removal from hemp fibres on the mechanical properties of unidirectional hemp/epoxy composites

The objective of this study was to investigate the effect of pectin and hemicellulose removal from hemp fibres on the mechanical properties of hemp fibre/epoxy composites. Pectin removal by EDTA and endo-polygalacturonase (EPG) removed epidermal and parenchyma cells from hemp fibres and improved fibre separation. Hemicellulose removal by NaOH further improved fibre surface cleanliness. Removal of epidermal and parenchyma cells combined with improved fibre separation decreased composite porosity factor. As a result, pectin removal increased composite stiffness and ultimate tensile strength (UTS). Hemicellulose removal increased composite stiffness, but decreased composite UTS due to removal of xyloglucans. In comparison of all fibre treatments, composites with 0.5% EDTA + 0.2% EPG treated fibres had the highest tensile strength of 327 MPa at fibre volume content of 50%. Composites with 0.5% EDTA + 0.2% EPG → 10% NaOH treated fibres had the highest stiffness of 43 GPa and the lowest porosity factor of 0.04.     

Hemp yarn reinforced composites – II. Tensile properties

Whereas the first paper is addressing the characteristics of textile hemp yarn, this second paper is addressing the tensile properties of aligned hemp yarn composites under influence of a number of experimental variables: hemp yarn type, fibre volume fraction, thermoplastic matrix type, process temperature, conditioning humidity, and loading direction relative to the fibre direction. Altogether, the results show that aligned hemp yarn composites demonstrate the good potential of plant fibres as reinforcement in composites for structural components. The tensile performance of the hemp yarn composites is excellent. As an example, a fibre volume fraction of 0.48 results in a stiffness of 28 GPa and an ultimate stress of 280 MPa. It is demonstrated that the influence of experimental variables is well understood and can be quantitatively described.     

Procedural influences on compression and injection moulded cellulose fibre-reinforced polylactide (PLA) composites: Influence of fibre loading,fibre length,fibre orientation and voids

The influence of fibre loading (20, 30, 40 mass%), fibre fineness, and the processing procedure (compression moulding – CM and injection moulding – IM) on the tensile and impact strength of lyocell/PLA composites was examined. The results revealed a significantly higher tensile and impact strength for CM composites compared to IM composites. An increase in strength up to a fibre loading of 40% was determined for CM composites, while for IM composites the highest values were measured at a fibre loading of 30%. Composites were investigated for their void content, fibre orientation, fibre length and process-induced fibre damage. A better fibre/matrix adhesion and compaction of IM composites was found while fibre orientation as well as mechanical properties of extracted fibres show no significant differences between CM and IM composites. The different mechanical characteristics of CM and IM samples are attributed predominantly to the fibre aspect ratio and the distribution of voids.     

Agrofibre reinforced poly(lactic acid) composites: Effect of moisture on degradation and mechanical properties

Natural fibre reinforced PLA composites are a 100% biobased material with a promising mechanical properties profile. However, natural fibres are hygroscopic whereas PLA is sensitive to hydrolytic degradation under melt processing conditions in the presence of small amounts of water. Here, we determine the effect of water content in undried and dried natural fibres on semi crystalline grade PLA degradation during processing as well as on the composite’s mechanical performance. The fibres evaluated are ramie, flax and cotton, containing 6–9 mass% moisture in the undried state and 0.2–0.4 mass% in the dried state. Intrinsic viscosity and melt flow index analysis indicate that the effect of the different levels of moisture in the fibres have a similar and small effect on PLA degradation, PLA hydrolysis appears rather affected by fibre diameter. Morphology, flexural strength and stiffness and Charpy impact of the composites are not significantly affected by the water present in the undried fibres.     

Characterisation of polylactic acid biocomposites made from prepregs composed of woven polylactic acid/hemp–Lyocell hybrid yarn fabrics

This paper describes the mechanical properties and water absorption characteristics for biocomposites made from woven PLA/hemp/Lyocell prepregs. The aim was to improve the properties with the addition of Lyocell fibre into a hybrid yarn. Well-aligned hybrid yarns composed of hemp/PLA, hemp–Lyocell/PLA, respective, Lyocell/PLA were made by wrap spinning. Unidirectional satin fabrics were made by weaving with PLA (warp) and the hybrid yarns (weft). Uniaxial composites were fabricated with 30 fibre mass% using compression moulding. The composites were investigated for tensile, flexural and impact properties. Combining hemp with Lyocell in a PLA matrix improves the mechanical properties, compared to hemp/PLA composites. The composite made from the satin Lyocell/PLA fabric gave the best mechanical properties. The type of fibre reinforcement compositions did not significantly affect the water absorption of the biocomposites. Scanning electron microscopy showed that fibre pull-outs appear more often in hemp/PLA composites than in composites also including Lyocell fibre.     

PLA/algae composites: Morphology and mechanical properties

Bio-composites with poly(lactic) acid as matrix and various algae (red, brown and green) as filler were prepared via melt mixing. Algae initial size (below 50 μm and between 200 and 400 μm) and concentration (from 2 to 40 wt%) were varied. First, algae morphology, composition and surface properties are analysed for each algae type. Second, an example of algae particle size decrease during processing is given. Finally, tensile properties of composites are analysed. The surface of algae flakes was covered with inorganic salts affecting filler–matrix interactions. The Young’s modulus of composites increased at 40 wt% load of algae as compared with neat PLA although the strain at break and tensile strength decreased. In most cases the influence of algae type was minor. Larger flakes led to better mechanical properties compared to the smaller ones.     

Effects of poly(oxyethylene)-block structure in polyetheramines on the modified carbon nanotube/poly(lactic acid) composites

The hybrids of multi-walled carbon nanotube and poly(lactic acid) (MWCNT/PLA) were prepared by a melt-blending method. In order to enhance the compatibility between the PLA and MWCNTs, the surface of the MWCNTs was covalently modified by Jeffamine® polyetheramines by functionalizing MWCNTs with carboxylic groups. Different molecular weights and hydrophilicity of the polyethermaines were grafted onto MWCNTs with the assistance of a dehydrating agent. The results showed that low-molecular-weight Jeffamine® polyetheramine modified MWCNTs can effectively improve the thermal properties of PLA composites. On the other hand, high-molecular-weight and poly(oxyethylene)-segmented polyetheramine could render the modified MWCNTs of well dispersion in PLA, and consequently affecting the improvements of mechanical properties and conductivity of composite materials. With the addition of 3.0 wt% MWCNTs, the increment of E′ of the composite at 40 °C was 79%. For conductivity, the surface resistivity decreased from 1.27 × 10¹² Ω/sq for neat PLA to 8.30 × 10⁻³ Ω/sq for the composites.     

Thermomechanical properties of bio-based composites made from a lactic acid thermoset resin and flax and flax/basalt fibre reinforcements

Low viscosity thermoset bio-based resin was synthesised from lactic acid, allyl alcohol and pentaerythritol. The resin was impregnated into cellulosic fibre reinforcement from flax and basalt and then compression moulded at elevated temperature to produce thermoset composites. The mechanical properties of composites were characterised by flexural, tensile and Charpy impact testing whereas the thermal properties were analysed by dynamic mechanical thermal analysis (DMTA) and thermogravimetric analysis (TGA). The results showed a decrease in mechanical properties with increase in fibre load after 40 wt.% for the neat flax composite due to insufficient fibre wetting and an increase in mechanical properties with increase fibre load up to 60 wt.% for the flax/basalt composite. The results of the ageing test showed that the mechanical properties of the composites deteriorate with ageing; however, the flax/basalt composite had better mechanical properties after ageing than the flax composite before ageing.     

Characterization of the thermo-mechanical behaviour of Hemp fibres intended for the manufacturing of high performance composites

In this paper, the thermo-mechanical behaviour of hemp fibres (Cannabis sativa L.) is investigated by means of a dynamic mechanical analyser. Experiments were performed at a frequency of 1 Hz, over the temperature range between 20 °C and 220 °C. When a periodic stress is applied to an elementary fibre, an increase in its rigidity and a decrease in its damping capacity are observed. These changes in its mechanical properties tend to stabilize after an identified number of cycles, thus providing evidence of an “adaptation” phenomenon. This specific mechanical behaviour certainly involves biochemical and/or structural modifications, such as microfibril reorientation, in the material’s organisation. In addition, the behaviour of hemp fibres is affected by temperature, which acts not only as an activation factor, but also as a degradation factor with respect to the visco-elastic properties of the fibres. The rigidity and endurance of the fibres are highly affected by thermal treatment at temperatures above 150 °C, and up to 180 °C. Taking these results into account, polypropylene–hemp fibre composites were manufactured using a specific processing cycle. By respecting the integrity of the fibres during manufacturing, it is found that with such composites, comparatively high performance can be achieved with some specific mechanical properties. This is highly encouraging for applications requiring high mechanical performance.     

The potential of harakeke fibre as reinforcement in polymer matrix composites including modelling of long harakeke fibre composite strength

Mechanical properties of aligned long harakeke fibre reinforced epoxy with different fibre contents were evaluated. Addition of fibre was found to enhance tensile properties of epoxy; tensile strength and Young’s modulus increased with increasing content of harakeke fibre up to 223 MPa at a fibre content of 55 wt% and 17 GPa at a fibre content of 63 wt%, respectively. The flexural strength and flexural modulus increased to a maximum of 223 MPa and 14 GPa, respectively, as the fibre content increased up to 49 wt% with no further increase with increased fibre content. The Rule of Mixtures based model for estimating tensile strength of aligned long fibre composites was also developed assuming composite failure occurred as a consequence of the fracture of the lowest failure strain fibres taking account porosity of composites. The model was shown to have good accuracy for predicting the strength of aligned long natural fibre composites.     

Optimising industrial hemp fibre for composites

The optimisation of New Zealand grown hemp fibre for inclusion in composites has been investigated. The optimum growing period was found to be 114 days, producing fibres with an average tensile strength of 857 MPa and a Young’s modulus of 58 GPa. An alkali treatment with 10 wt% NaOH solution at a maximum processing temperature of 160 °C with a hold time of 45 min was found to produce strong fibres with a low lignin content and good fibre separation. Although a good fit with the Weibull distribution function was obtained for single fibre strength, this did not allow for accurate scaling to strengths at different lengths. Alkali treated fibres, polypropylene and a maleated polypropylene (MAPP) coupling agent were compounded in a twin-screw extruder, and injection moulded into composite tensile test specimens. The strongest composite consisted of polypropylene with 40 wt% fibre and 3 wt% MAPP, and had a tensile strength of 47.2 MPa, and a Young’s modulus of 4.88 GPa.     

Ductile unidirectional continuous rayon fibre-reinforced hierarchical composites

Endless rayon fibres (Cordenka®) were used to reinforce polyhydroxybutyrate (PHB) nanocomposites containing 2.5 wt.% nanofibrillated cellulose (NFC) to create truly green hierarchical composites. Unidirectional (UD) composites with 50–55% fibre volume fraction were produced using a solvent-free continuous wet powder impregnation method. The composites exhibit ductile failure behaviour with a strain-to-failure of more than 10% albeit using a very brittle matrix. Improvements at a model composite level were translated into higher mechanical properties of UD hierarchical composites. The Young’s moduli of rayon fibre-reinforced (NFC-reinforced) PHB composites were about 15 GPa. The tensile and flexural strength of hierarchical PHB composites increased by 15% and 33% as compared to the rayon fibre-reinforced neat PHB composites. This suggests that incorporation of NFC into the PHB matrix binds the rayon fibres, which does affect the load transfer between the constituents resulting in composites with better mechanical properties.     

The effect of silane treated- and untreated-talc on the mechanical and physico-mechanical properties of poly(lactic acid)/newspaper fibers/talc hybrid composites

This paper evaluates the effect of the addition of silane treated- and untreated- talc as the fillers on the mechanical and physico-mechanical properties of poly(lactic acid) (PLA)/recycled newspaper cellulose fibers (RNCF)/talc hybrid composites. For this purpose, 10 wt% of a talc with and without silane treatment were incorporated into PLA/RNCF (60 wt%/30 wt%) composites that were processed by a micro-compounding and molding system. PLA is utilized is a bio-based polymer that made from dextrose, a derivative of corn. Talc is also a natural product. The RNCF and talc hybrid reinforcements of PLA polymer matrix were targeted to design and engineer bio-based composites of balanced properties with added advantages of cost benefits besides the eco-friendliness of all the components in the composites. In this work, the flexural and impact properties of PLA/RNCF composites improved significantly with the addition of 10 wt% talc. The flexural and impact strength of these hybrid composites were found to be significantly higher than that made from either PLA/RNCF. The hybrid composites showed improved properties such as flexural strength of 132 MPa and flexural modulus of 15.3 GPa, while the unhybridized PLA/RNCF based composites exhibited flexural strength and modulus values of 77 MPa and 6.7 GPa, respectively. The DMA storage modulus and the loss modulus of the PLA/RNCF hybrid composites were found to increase, whereas the mechanical loss factor (tan delta) was found to decrease. The storage modulus increased with the addition of talc, because the talc generated a stiffer interface in the polymer matrix. Differential scanning calorimetry (DSC) thermograms of neat PLA and of the hybrid composites showed nearly the similar glass transition temperatures and melting temperatures. Scanning electron microscopy (SEM) micrographs of the fracture surface of Notched Izod impact specimen of 10 wt% talc filled PLA/RNCF composite showed well filler particle dispersion in the matrix and no large aggregates are present. The comparison data of mechanical properties among samples filled with silane-treated- and untreated- talc fillers showed that the hybrid composites filled with silane treated talc displayed the better mechanical prosperities relative to the other hybrid composites. Talc-filled RNCF-reinforced polypropylene (PP) hybrid composites were also made in the same way that of PLA hybrid composites for a comparison. The PLA hybrid bio-based composites showed much improvement in mechanical properties as compared to PP-based hybrid counterparts. This suggests that these PLA hybrid bio-based composites have a potential to replace glass fibers in many applications that do not require very high load bearing capabilities and these recycled newspaper cellulose fibers could be a good candidate reinforcement fiber of high performance hybrid biocomposites.     

Valorisation of macroalgae industrial by-product as filler in thermoplastic polymer composites

Poly(lactic acid) composites filled with algae industrial by-product were prepared using melt-mixing process at filler weight fractions of 20, 30 and 40 wt%. Algae by-products were after the extraction of alginate (AW) and mixed with diatomaceous earth (DE). The composition and morphology of both fillers were analysed. Composites’ mechanical properties and thermal degradation were investigated as a function of filler type and content. The addition of DE-filler at 40 wt% resulted in the increase of Young’s modulus by 20% compared to the neat PLA. The presence of small DE particles improved stress distribution and led to stronger composites as compared with AW-filled. Cold crystallization of PLA was induced by small algae particles. Thermal degradation of all composites started at lower temperatures compared with neat PLA. A glow-wire test was carried out to evaluate the effect of inorganic matter on the ignition of the material.     

The effect of alkaline treatment on mechanical properties of kenaf fibers and their epoxy composites

In this work, kenaf fibers were pre-treated in a NaOH solution (6% in weight) at room temperature for two different periods (48 and 144 h). The chemical treatment of kenaf fibers for 48 h allowed to clean their surface removing each impurity whereas 144 h of immersion time had detrimental effect on the fibers surface and, consequently, on their mechanical properties.Untreated and NaOH treated kenaf fibers (i.e. for 48 h) were also used as reinforcing agent of epoxy resin composites. The effect of the stacking sequence (i.e. using unidirectional long fibers or randomly oriented short fibers) and the chemical treatment on the static mechanical properties was evaluated showing that the composites exhibit higher moduli in comparison to the neat resin. As regards the strength properties, only the composites reinforced with unidirectional layers show higher strength than the neat resin. Moreover, the alkali treatment increased the mechanical properties of the composites, due to the improvement of fiber–matrix compatibility.The dynamic mechanical analysis showed that the storage and the loss moduli are mainly influenced by the alkali treatment above the glass transition temperature. Moreover, the alkali treatment led to a notable reduction of tan δ peaks in addition to significant shifts of tan δ peaks to higher temperatures whereas the stacking sequence did not influence the trends of storage modulus, loss modulus and damping of the composites.     

Hemp yarn reinforced composites – III. Moisture content and dimensional changes

Based on a comprehensive set of experimental data it is demonstrated that the moisture properties of aligned hemp fibre yarn/thermoplastic matrix composites are showing low moisture sorption capacity and low dimensional changes. Using a reference humidity of 65% RH, and a common span of ambient humidity levels of 33% and 85% RH, the relative moisture content of composites with a high fibre fraction is ranging from ?0.009 at 33% RH and +0.016 at 85% RH, and this lead to relative transverse hygral strains in the range of only ?0.007 to +0.011. The axial hygral strain is practically zero. The moisture content of the composites is shown to be well predicted by a mixtures relationship using the measured moisture contents of the constituents. The dimensional changes of the composites are well predicted by micromechanical models of the transverse and axial hygral strains.     

Effect of composition ratio on the thermal and physical properties of semicrystalline PLA/PHB-HHx composites

In this study, composites of semicrystalline, biodegradable polylactide (PLA) and poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHB-HHx) were prepared by direct melt compounding. The physical and thermal properties of the composites were investigated as a function of the composition ratio. Differential scanning calorimetry analysis indicated that PLA and PHB-HHx formed immiscible composites over the observed range of composition. The crystallization of PLA was gradually suppressed by increasing proportions of PHB-HHx. Dynamic mechanical analysis results confirmed that the innate ductility of PHB-HHX and its inhibiting effect on PLA crystallization improved the stiffness of the composite compared to those of neat PLA. The infrared spectra of the immiscible PLA/PHB-HHx composites at two crystallization temperatures (30 °C, 130 °C) were obtained and presented. At 30 °C, PHB-HHx existed as crystalline domains in the PLA matrix, while, amorphous phase of molten PHB-HHx was diffused within the crystalline phase of PLA at 130 °C. The interaction between PHB-HHX and PLA could not be elucidated from the temperature data. Mechanical tests showed that the addition of PHB-HHx improves ductility of PLA/PHB-HHx composite. Morphological analysis revealed that small proportions of PHB-HHx exhibited less tendency to aggregate, which resulted in greater plastic deformation and improved toughness. From this study, PLA blended with small portions of PHB-HHx may further expand the use of bio-friendly resources in a variety of applications such as flexible films, food packaging and something like that.