Studies on the oxygen barrier and mechanical properties of low density polyethylene/organoclay nanocomposite films in the presence of ethylene vinyl acetate copolymer as a new type of compatibilizer

Nanocomposite films based on low density polyethylene (LDPE), containing of 2, 3, and 4 wt.% organoclay (OC) and ethylene vinyl acetate (EVA) copolymer as a new compatibilizer were prepared and characterized using rheological tests, X-ray diffraction, differential scanning calorimetry, oxygen permeation measurements, and tensile tests. There was no exfoliation or intercalation of the clay layers in the absence of EVA, while an obvious increase in d-spacing was observed when the samples were prepared with EVA present. This issue was reflected in the properties of nanocomposites. The oxygen barrier properties of the LDPE/EVA/OC film were significantly better than those of the LDPE/OC film. The average aspect ratio of clay platelets in nanocomposites was determined from permeability measurements and using Lape–Cussler model. In addition to barrier properties, the LDPE/EVA/OC film also had better elastic modulus than their counterparts without EVA. The modulus reinforcement of nanocomposites was studied using Halpin–Tsai equations, which are universally used for composites reinforced by flake-like or rod-like fillers.     

Improving the mechanical properties of thermoplastic starch/poly(vinyl alcohol)/clay nanocomposites

Thermoplastic starch/poly(vinyl alcohol) (PVOH)/clay nanocomposites, exhibiting the intercalated and exfoliated structures, were prepared via melt extrusion method. The effects of clay cation, water, PVOH and clay contents on clay intercalation and mechanical properties of nanocomposites were investigated. The experiments were carried out according to the Taguchi experimental design method. Montmorillonite (MMT) with three types of cation or modifier (Na⁺, alkyl ammonium ion, and citric acid) was examined. The prepared nanocomposites with modified montmorillonite indicated a mechanical improvement in the properties in comparison with pristine MMT. It was also observed that increases in tensile strength and modulus would be attained for nanocomposite samples with 10%, 5% and 4% (by weight) of water, PVOH and clay loading, respectively. The clay intercalation was examined by X-ray diffraction (XRD) patterns. The chemical structure and morphology of the optimum sample was also probed by FTIR spectroscopy and transmission electron microscopy (TEM).     

Effects of modified Clay on the morphology and thermal stability of PMMA/clay nanocomposites

The potential to improve the mechanical, thermal, and optical properties of poly(methyl methacrylate) (PMMA)/clay nanocomposites prepared with clay containing an organic modifier was investigated. Pristine sodium montmorillonite clay was modified using cocoamphodipropionate, which absorbs UVB in the 280–320 nm range, via ion exchange to enhance the compatibility between the clay platelets and the methyl methacrylate polymer matrix. PMMA/clay nanocomposites were synthesized via in situ free-radical polymerization. Three types of clay with various cation-exchange capacities (CEC) were used as inorganic layered materials in these organic–inorganic hybrid nanocomposites: CL42, CL120, and CL88 with CEC values of 116, 168, and 200 meq/100 g of clay, respectively. We characterized the effects of the organoclay dispersion on UV resistance, effectiveness as an O₂ gas barrier, thermal stability, and mechanical properties of PMMA/clay nanocomposites. Gas permeability analysis demonstrated the excellent gas barrier properties of the nanocomposites, consistent with the intercalated or exfoliated morphologies observed. The optical properties were assessed using UV–Visible spectroscopy, which revealed that these materials have good optical clarity, UV resistance, and scratch resistance. The effect of the dispersion capability of organoclay on the thermal properties of PMMA/clay nanocomposites was investigated by thermogravimetric analysis and differential scanning calorimetry; these analyses revealed excellent thermal stability of some of the modified clay nanocomposites.     

Preparation and properties of nitrile rubber/montmorillonite nanocomposites via latex blending

The nitrile rubber (NBR)/unmodified montmorillonite (Na-MMT) clay nanocomposites were prepared by latex blending method followed by melt mixing of compounding ingredients by using two-roll mill. The X-ray diffraction (XRD) studies showed an increase in the basal spacing and broadening of peak corresponding to crystal structure of Na-MMT indicating the formation of intercalated/exfoliated clay layers in the NBR matrix. Increase in clay content of nanocomposite increased the XRD peak height due to the formation of many of clay tactoids at higher loading. The transmission electron microscopy (TEM) strengthened the XRD finding by showing the presence of intercalated/exfoliated morphology of clay platelets having good dispersion. The modulus and tensile properties of the nanocomposites were improved with addition of Na-MMT which is proportional to clay concentration. The retention of tensile properties of aged nanocomposites, with all clay concentration, was superior to either pure NBR and carbon black filled NBR composite. The dynamic mechanical analysis showed proportional increase in storage modulus analogous to Na-MMT loading at all the temperature ranges due to the confinement of polymer chains between the clay layers. Nanocomposites with different proportions of clay showed a decrease in tan δ_max peak height with a shift towards higher temperature indicating the reduction in the segmental mobility of polymer chain. A linear model was proposed to correlate the influence of Na-MMT content on storage modulus of nanocomposites. Differential scanning calorimetry indicated a linear increase in glass transition of nanocomposites which is proportional to clay loading. Thermogravimetric analysis revealed a small improvement in the thermal stability of nitrile rubber/clay nanocomposites.     

Graphite oxide/poly(methyl methacrylate) nanocomposites prepared by a novel method utilizing macroazoinitiator

Graphite oxide (GO)/poly(methyl methacrylate) (PMMA) nanocomposites were prepared by a novel method utilizing macroazoinitiator (MAI). The MAI, which has a poly(ethylene oxide) (PEO) segment, was intercalated between the lamellae of GO to induce the inter-gallery polymerization of methyl methacrylate (MMA) and exfoliate the GO. The morphological, conductivity, thermal, mechanical and rheological properties of these nanocomposites were examined and compared with those of intercalated nanocomposites prepared by polymerization with the normal radical initiator, 2,2′-azobisisobutyronitrile. The improvement in conductivity by GO was more evident in exfoliated nanocomposites compared to that of intercalated nanocomposites. For example, a conductivity of 1.78 × 10⁻⁷ S/cm was attained in the exfoliated nanocomposite prepared with 2.5 parts GO per 100 parts MMA, which was about 50-fold higher than that of the intercalated nanocomposite. The thermal, mechanical and rheological properties also indicate that thin GO with a high aspect ratio is finely dispersed and effectively reinforced the PMMA matrix in both exfoliated and intercalated nanocomposites.     

Preparation of poly(vinyl alcohol)/kaolinite nanocomposites via in situ polymerization

Poly(vinyl alcohol)/kaolinite intercalated nanocomposites (Kao-PVA) were prepared via in situ intercalation radical polymerization. Vinyl acetate (VAc) was intercalated into kaolinite by a displacement method using dimethyl sulfoxide/kaolinite (Kao-DMSO) as the intermediate. Then, PVAc/kaolinite (Kao-PVAc) was obtained via radical polymerization with benzoyl peroxide (BPO) as initiator. Last, PVAc/kaolinite was saponified via direct-hydrolysis with NaOH solution in order to obtain PVA/kaolinite nanocomposites, which was characterized by Fourier-Transformation spectroscopy (FTIR), wide X-ray diffraction (WXRD) and transmission electron microscopy (TEM). Their differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) results of the obtained PVA/kaolinite suggested that the thermal properties had an obvious improvement.     

Dielectric properties of montmorillonite clay filled poly(vinyl alcohol)/poly(ethylene oxide) blend nanocomposites

Organic–inorganic nanocomposites of poly(vinyl alcohol) (PVA)–poly(ethylene oxide) (PEO) blend filled with montmorillonite (MMT) nanoclay up to 10 wt.% concentration were synthesized by aqueous solution-cast technique. The complex dielectric function, electrical conductivity, electric modulus and impedance spectra of the nanocomposites were measured in the frequency range 20 Hz–1 MHz at ambient temperature. A direct correlation was observed between the real part of dielectric function and the mean relaxation time of the polymer chain segmental dynamics, with the exfoliated and intercalated MMT clay structures, and the extent of miscibility between PVA and PEO due to hydrogen bonded bridging through exfoliated MMT clay nanosheets. The large increase of dielectric relaxation time revealed that the dispersed exfoliated nanoscale MMT clay in the polymers blend matrix produces a large hindrance to the polymer chain dynamics. Results confirm that the real part of dielectric function of the nanocomposites can be tailored by varying amount of MMT clay filler for their use as nanodielectric materials in the microelectronic technology.     

Polyethylene organo-clay nanocomposites: the role of the interface chemistry on the extent of clay intercalation/exfoliation

High density polyethylene (HDPE)/clay nanocomposites have been prepared using three different functionalized polyethylene compatibilizers: an ethylene/vinyl acetate copolymer, a polyethylene grafted with maleic anhydride functions and a (styrene-b-ethylene/butylene-b-styrene) block copolymer. The nanocomposites were prepared via two different routes: (1) the dispersion in HDPE of a masterbatch prepared from the compatibilizer and the clay or (2) the direct melt blending of the three components. For each compatibilizer, essentially intercalated nanocomposites were formed as determined by X-ray diffraction and transmission electron microscopy. With the ethylene/vinyl acetate copolymer, a significant delamination of the intercalated clay in thin stacks was observed. This dispersion of thin intercalated stacks within the polymer matrix allowed increasing significantly the stiffness and the flame resistance of the nanocomposite. A positive effect of shear rate and blending time has also been put into evidence, especially for the process based on the masterbatch preparation, improving both the formation of thin stacks of intercalated clay and the mechanical properties and the flame resistance of the formed nanocomposites.     

Morphology and mechanical properties of bisphenol A polycarbonate/poly (styrene-co-acrylonitrile) blends based clay nanocomposites

Two organic modified clays (Cloisite®30B (CL30B) and PCL/Cloisite®30B masterbatch (MB30B)) were used to improve the mechanical properties of polycarbonate (PC)/poly (styrene-co-acrylonitrile) (SAN) blends. Transmission electron microscopy (TEM) and X-ray diffraction (XRD) measurements of the melt blended nanocomposites revealed that partially exfoliated and partially degraded structure was obtained and the clay platelets were located mostly in the SAN phase and at the two-phase boundary. Dispersion of the clay platelets is better when MB30B were used. The mechanical properties of the clays filled nanocomposites vary accordingly and when MB30B is used better mechanical properties can be achieved. Tensile strength increases 41% at maximum as the CL30B loading is 5 wt.%, while elongation at break decreases dramatically. Impact strength can be improved up to 430% compared to the pure blend when 1 wt.% MB30B was used.     

Effect of Amino alcohol functionalized polyethylene as compatibilizer for LDPE/EVA/clay/flame-retardant nanocomposites

The synergistic effect of organo-modified montmorillonite (Nanomer I28E and Cloisite 20A) and metal hydroxides (magnesium hydroxide MH and alumina trihydrate ATH) as flame retardants in LDPE/EVA nanocomposites compatibilized with amino alcohol grafted polyethylene (PEgDMAE) was studied. Morphological characterization of nanocomposites was carried out by means of X-ray diffraction (XRD) and scanning transmission electron microscopy (STEM). Flame-retardant properties of nanocomposites were evaluated by the UL-94 horizontal burning and cone calorimeter tests and limiting oxygen index (LOI). Thermal degradation behavior was analyzed with a Fourier transform infrared coupled with the thermogravimetric analyzer (TG-FTIR). The XRD analysis showed a displacement of the d₀₀₁ plane characteristic peak of clay to lower angles, which indicates an intercalated–exfoliated morphology. From STEM images it was observed a good dispersion of flame retardants (MH and ATH) throughout the polymer matrix which was reflected in flame-retardant properties. TG-FTIR showed a better thermal stability of nanocomposites and the gases evolved during combustion showed an important reduction. Based on thermal stability and thermal degradation results, the flame-retardant mechanism of LDPE/PEgDMAE/EVA/Clay/MH nanocomposites was proposed.     

Morphology,thermal and mechanical properties of PVC/MMT nanocomposites prepared by solution blending and solution blending + melt compounding

Two types of montmorillonite (MMT), natural sodium montmorillonite (Na-MMT) and organically modified montmorillonite (OMMT), in different amounts of 1, 2, 5, 10 and 25 phr (parts per hundred resin), were dispersed in rigid poly (vinyl chloride) by two different methods: solution blending and solution blending + melt compounding. The effects on morphology, thermal and mechanical properties of the PVC/MMT nanocomposites were studied by varying the amount of Na-MMT and OMMT in both methods. SEM and XRD analysis revealed that possible intercalated and exfoliated structures were obtained in all of the PVC/MMT nanocomposites. Thermogravimetric analysis revealed that PVC/Na-MMT nanocomposites have better thermal stability than PVC/OMMT nanocomposites and PVC. In general, PVC/MMT nanocomposites prepared by solution blending + melt compounding revealed improved thermal properties compared to PVC/MMT nanocomposites prepared by solution blending. Vicat tests revealed a significant decrease in Vicat softening temperature of PVC/MMT nanocomposites prepared by solution blending + melt compounding compared to unfilled PVC.     

Investigation of in situ prepared polypropylene/clay nanocomposites properties and comparing to melt blending method

The morphological, physical and mechanical properties of polypropylene/clay nanocomposites (PPCNs) were prepared by in situ polymerization are investigated. Non-modified scmectite type clay (e.g. bentonite) was used to prepare bi-supported Ziegler–Natta catalyst of TiCl₄/Mg(OEt)₂/clay. Exfoliated PPCNs were obtained by in situ intercalative polymerization of propylene using produced bi-supported catalyst. X-ray diffraction (XRD) patterns and transmission electron microscopy (TEM) micrograph were used to assess the clay morphology and dispersion of clay. The crystalline structures of PPCNs were characterized by differential scanning calorimetry (DSC). The mechanical properties of PPCNs were studied by tensile and impact tests. thermogravimetric analysis (TGA) and dynamic mechanical thermal analysis DMTA were used to characterize the thermal and dynamic mechanical properties, respectively. The thermo-mechanical properties of prepared nanocomposites were considerably improved by introducing small amount of clay, which indicated that the clay most be significantly intercalated or exfoliated in the prepared nanocomposite preparation process. In addition, morphology and some of the mechanical and thermal properties of in situ PPCNs were compared with those of PPCNs prepared by melt blending method in this study and some presented reported results in literatures.     

Application of mean-field theory in PP/EVA blends by focusing on dynamic mechanical properties in correlation with miscibility analysis

Multi frequency measurement of dynamic mechanical properties including storage modulus, loss modulus and loss tangent of binary blends of an isotactic polypropylene (PP) and ethylene/vinyl acetate copolymer (EVA) at varying blending ratios was performed. Molecular mechanisms of various transitions were explained. The effect of blend ratio on miscibility of the blends using different approaches was studied. It was found that miscibility of blends increases at around 60 wt. % of EVA loading. Also, molecular origins of this phenomenon were proposed. The Arrhenius relationship was used in order to calculate the apparent activation energy (E_a) for the glass transitions of blend components. The E_a were compared at different compositions. The composition dependency of E_a could be explained based on miscibility of the blend components. Morphological parameters such as particle size and its distribution were obtained from SEM micrographs. The differences observed in morphological parameters and also morphological evidence of increased miscibility near 60 wt.% of EVA loading could be explained. In order to predict the dynamic mechanical properties of blends from those of their pure components, mean-field theories developed by Kerner were applied and theoretical values were calculated by solving of the appropriate equations using iteration method. Comparatively, a good agreement between theoretical and experimental data, especially in the upper and lower temperature zones was obtained. It was found that differences between experimental and theoretical values are significant in transition zone. Finally, the different causes of deviations between theoretical and experimental results were discussed.     

熔体插层制备EVA/粘土纳米复合材料

通过熔体插层制备了乙烯-乙酸乙烯酯共聚物(EVA)／粘土纳米复合材料。采用FT-IR、XRD、TG分析和力学性能测试研究了有机改性粘土和EVA/粘土复合材料的结构与性能。实验结果表明，通过离子交换反应，可使长链十八胺阳离子嵌入粘土片层间，增大了粘土的片层间距；对于EVA／有机化粘土体系，通过熔体插层可使EVA分子链插层于粘土片层中，使粘土片层被进一步撑开；EVA／粘土纳米复合材料具有较好的力学性能。     

Effect of clay and PEO-PPO-PEO block copolymer on the microstructure and properties of cyanate ester/epoxy composite

In this study, processing, morphology and properties of poly (ethylene oxide)-block-poly (propylene oxide)-block-poly (ethylene oxide) (PEO-PPO-PEO) triblock copolymer and clay modified cyanate ester/epoxy hybrid nanocomposites were investigated. The PEO-PPO-PEO triblock copolymer preferentially reaction-induced microphase separate into spherical micelles in the cyanate ester/epoxy matrix. PEO-PPO-PEO was used as both nanostructuring agent for cyanate ester/epoxy blended resin and thus the predominantly intercalated and few exfoliated platelets of were also observed with clay, which successfully reduced the brittleness of the cyanate ester/epoxy blended resin increasing the toughness of designed materials. The stiffness and heat resistance of the neat BCE/EP resin could be retained in the BCE/EP/F68/clay hybrid nanocomposites. The optimum property enhancement was observed in the hybrid nanocomposites containing 5 wt% PEO-PPO-PEO and 3 wt% clay. The thermo/mechanical properties of the hybrid nanocomposites depend on microstructure, dispersion state and the ratio between organic and inorganic modifiers content.     

Modification of montmorillonite by novel geminal benzimidazolium surfactant and its use for the preparation of polymer organoclay nanocomposites

A new benzimidazolium derivative, the benzimidazolium-N,N′-hexadecane-2-hydroxy-ethyl bromide (Bz) featuring two geminal hexadecyl hydrophobic buttress has been synthesized and used for the functionalization of sodium montmorillonite (MMT-Na) via cationic exchange process. The resulting benzimidazolium-modified MMT (MMT-Bz) exhibits a large d-spacing of 3 nm between silicate layers and shows a high thermal stability compared to the commonly used clay modified alkyl ammonium salts (cloisite 20A and cloisite 20B). MMT-Bz was incorporated in high density polyethylene (HDPE) matrix via melt mixing method to produce HDPE/MMT-Bz nanocomposites. The microstructure and the morphology of these nanocomposites were studied by X-ray diffraction (XRD) and scanning electronic microscopy (SEM). The dispersion state of the organoclay within HDPE was monitored by UV–Vis spectroscopy and melt rheology. A more homogeneous dispersion or a greater content of the MMT-Bz in the matrix produced stronger solid-like and non-terminal behavior in the nanocomposites. Tensile properties and thermal stability were evaluated and discussed on the basis of the amount of clay incorporated within the nanocomposites. The intercalated structure in the nanocomposites, resulting from both the better dispersion/distribution of clay nano-platelets and their strong interaction with the polymer chains, provides the driving force to significantly enhance the HDPE properties.     

Novel polyacrylonitrile/Na-MMT/silica nanocomposite: Co-incorporation of two different form nano materials into polymer matrix

Polyacrylonitrile (PAN)/Na-montmorillonite (Na-MMT)/SiO₂ nanocomposites were synthesized via in-situ emulsion polymerization. The X-ray diffraction (XRD) measurements and transmission electron microscopy (TEM) observations show that the Na-MMT layers were exfoliated in polymerization and the nano materials are well dispersed in the polymer matrix. The thermogravimetric analysis (TGA) suggests that co-incorporating Na-MMT and SiO₂ into the polymer matrix significantly enhances the thermal stability of the polymer. At same nano material loading, the PAN/Na-MMT/SiO₂ nanocomposites show superior thermal stability with respect to the PAN/Na-MMT and PAN/SiO₂ nanocomposites. The mechanical properties of the nanocomposites were also examined. It was found that the PAN/Na-MMT/SiO₂ nanocomposites exhibit considerably enhanced moduli compared with the PAN/Na-MMT and PAN/SiO₂ nanocomposites due to the synergistic reinforcing effect.     

Morphology,rheology and mechanical properties of polypropylene/ethylene–octene copolymer/clay nanocomposites: Effects of the compatibilizer

The objective of this study was to investigate the effects of two compatibilizers, namely maleated polypropylene (PP-g-MA) and maleic anhydride grafted poly (ethylene-co-octene) (EOC-g-MA), on the morphology and thus properties of ternary nanocomposites of polypropylene (PP)/ethylene–octene copolymer (EOC)/clay nanocomposite. In this regard the nanocomposites and their neat polymer blend counterparts were processed twice using a twin screw extruder. X-ray diffraction, transmission electron microscopy, Energy dispersive X-ray spectroscopy, and scanning electron microscopy were utilized to characterize nanostructure and microstructure besides mechanical and rheological behaviors of the nanocomposites. Clay with intercalated structure was observed in EOC phase of the PP/EOC/clay nanocomposite. Better dispersion state of the intercalated clay in EOC phase was observed by adding EOC-g-MA as a compatibilizer. On the other hand, adding PP-g-MA resulted in migration of the intercalated clay from the EOC to the PP and to the interface regions. It was also demonstrated that the elastomer particles became smaller in size where clay was present. The finest and the most uniform morphology was found in the PP/EOC/clay nanocomposite. In addition, the rheological results illustrated a higher complex viscosity and storage modulus for PP/EOC/PP-g-MA/clay nanocomposite in which clay particles were present in the matrix. Mechanical assessments showed improvements in the toughness of the nanocomposites with respect to their neat blends, without significant change in stiffness and tensile strength values. These results highlight a toughening role of clay in the polymer blend nanocomposites studied.     

Mechanical and thermal behavior of non-crimp glass fiber reinforced layered clay/epoxy nanocomposites

Mechanical and thermal properties of non-crimp glass fiber reinforced clay/epoxy nanocomposites were investigated. Clay/epoxy nanocomposite systems were prepared to use as the matrix material for composite laminates. X-ray diffraction results obtained from natural and modified clays indicated that intergallery spacing of the layered clay increases with surface treatment. Tensile tests indicated that clay loading has minor effect on the tensile properties. Flexural properties of laminates were improved by clay addition due to the improved interface between glass fibers and epoxy. Differential scanning calorimetry (DSC) results showed that the modified clay particles affected the glass transition temperatures (T_g) of the nanocomposites. Incorporation of surface treated clay particles increased the dynamic mechanical properties of nanocomposite laminates. It was found that the flame resistance of composites was improved significantly by clay addition into the epoxy matrix.     

Impact essential work of fracture of polypropylene/montmorillonite nanocomposites toughened with SEBS-g-MA elastomer

Poly(propylene) (PP)/organo-montmorillonite (Org-MMT) nanocomposites toughened with maleated styrene–ethylene–butylene–styrene (SEBS-g-MA) were prepared via melt compounding. X-ray diffraction (XRD) and transmission electron microscopy (TEM) were used to evaluate the effects of the Org-MMT and SEBS-g-MA additions on the structure of nanocomposites. XRD traces showed that the characteristic (0 0 1) peak of the nanocomposites shifted to the lower angle region. Multi-layered stacks of clay platelets and independent exfoliated platelets were observed in TEM image. This implied that mixed intercalated and exfoliated structure were developed in the nanocomposites. The impact essential work of fracture (EWF) tests were used to evaluate the impact fracture toughness of the nanocomposites toughened with elastomer. The results showed that the SEBS-g-MA additions were beneficial in enhancing the essential and non-essential work of fracture of the nanocomposites.