Platinum–tin bimetallic nanoparticles for methanol tolerant oxygen-reduction activity

Carbon-supported Pt–Sn/C bimetallic nanoparticle electrocatalysts were prepared by the simple reduction of the metal precursors using ethylene glycol. The catalysts heat-treated under argon atmosphere to improve alloying of platinum with tin. As-prepared Pt–Sn bimetallic nanoparticles exhibit a single-phase fcc structure of Pt and heat-treatment leading to fcc Pt₇₅Sn₂₅ phase and hexagonal alloy structure of the Pt₅₀Sn₅₀ phase. Transmission electron microscopy image of the as-prepared Pt–Sn/C catalyst reveals a mean particle diameter of ca. 5.8 nm with a relatively narrow size distribution and the particle size increased to ca. 20 nm when heat-treated at 500 °C due to agglomeration. The electrocatalytic activity of oxygen reduction assessed using rotating ring disk electrode technique (hydrodynamic voltammetry) indicated the order of electrocatalytic activity to be: Pt–Sn/C (as-prepared) > Pt–Sn/C (250 °C) > Pt–Sn/C (500 °C) > Pt–Sn/C (600 °C) > Pt–Sn/C (800 °C). Kinetic analysis reveals that the oxygen reduction reaction on Pt–Sn/C catalysts follows a four-electron process leading to water. Moreover, the Pt–Sn/C catalyst exhibited much higher methanol tolerance during the oxygen reduction reaction than the Pt/C catalyst, assessing that the present Pt–Sn/C bimetallic catalyst may function as a methanol-tolerant cathode catalyst in a direct methanol fuel cell.     

Hydrogen production by partial oxidation of methanol over bimetallic Au–Ru/Fe2O3 catalysts

Hydrogen production by partial oxidation of methanol (POM) was investigated over Au–Ru/Fe₂O₃ catalyst, prepared by deposition–precipitation. The activity of Au–Ru/Fe₂O₃ catalyst was compared with bulk Fe₂O₃, Au/Fe₂O₃ and Ru/Fe₂O₃ catalysts. The reaction parameters, such as O₂/CH₃OH molar ratio, calcination temperature and reaction temperature were optimized. The catalysts were characterized by ICP, XRD, TEM and TPR analyses. The catalytic activity towards hydrogen formation is found to be higher over the bimetallic Au–Ru/Fe₂O₃ catalyst compared to the monometallic Au/Fe₂O₃ and Ru/Fe₂O₃ catalysts. Bulk Fe₂O₃ showed negligible activity towards hydrogen formation. The enhanced activity and stability of the bimetallic Au–Ru/Fe₂O₃ catalyst has been explained in terms of strong metal–metal and metal–support interactions. The catalytic activity was found to depend on the partial pressure of oxygen, which also plays an important role in determining the product distribution. The catalytic behavior at various calcination temperatures suggests that chemical state of the support and particle size of Au and Ru plays an important role. The optimum calcination temperature for hydrogen selectivity is 673 K. The catalytic performance at various reaction temperatures, between 433 and 553 K shows that complete consumption of oxygen is observed at 493 K. Methanol conversion increases with rise in temperature and attains 100% at 523 K; hydrogen selectivity also increases with rise in temperature and reaches 92% at 553 K. The overall reactions involved are suggested as consecutive methanol combustion, partial oxidation, steam reforming and decomposition. CO produced by methanol decomposition is subsequently transformed into CO₂ by the water gas shift and CO oxidation reactions.     

Enhanced catalytic activity of Pt/Al2O3 on the CH4 SCR

In this study, we investigated the effect of mixing α-Al₂O₃ and γ-Al₂O₃ with a Pt catalyst on CH₄ selective catalytic reduction (SCR). Among the prepared catalysts, the Pt/α-Al₂O₃ catalyst was found to have the lowest catalytic activity, but the best adsorption characteristics for CH₄, which was used as the reductant. In contrast, the Pt/γ-Al₂O₃ catalyst was found to exhibit relatively high catalytic activity and moderate adsorption characteristics. To simultaneously enhance the catalytic activity and CH₄ adsorption characteristics, we developed a new catalyst, Pt/γ-Al₂O₃ + Pt/α-Al₂O₃, by mixing α-Al₂O₃ and γ-Al₂O₃ with a Pt catalyst. The catalytic activity test confirmed that mixing these catalysts led to enhanced catalytic activity.     

Direct dehydrogenation of n-butane over Pt/Sn/M/γ-Al2O3 catalysts: Effect of third metal (M) addition

A series of Pt/Sn/M/γ-Al₂O₃ catalysts with different third metal (M = Zn, In, Y, Bi, and Ga) were prepared by a sequential impregnation method for use in the direct dehydrogenation of n-butane to n-butene and 1,3-butadiene. In the direct dehydrogenation of n-butane, Pt/Sn/Zn/γ-Al₂O₃ catalyst showed the best catalytic performance. Catalytic performance decreased in the order of Pt/Sn/Zn/γ-Al₂O₃ > Pt/Sn/In/γ-Al₂O₃ > Pt/Sn/γ-Al₂O₃ > Pt/Sn/Y/γ-Al₂O₃ > Pt/Sn/Bi/γ-Al₂O₃ > Pt/Sn/Ga/γ-Al₂O₃. The catalytic performance increased with increasing metal–support interaction and Pt surface area of the catalyst.     

Differences in coke burning-off from Pt–Sn/Al2O3 catalyst with oxygen or ozone

Pt–Sn/γ-Al₂O₃ catalysts with different Sn loadings were prepared by incipient wetness coimpregnation of γ-Al₂O₃ with H₂PtCl₆ and SnCl₂. The Pt–Sn interaction was tested by temperature-programmed reduction and the catalytic activity was measured by cyclohexane dehydrogenation. The catalysts were coked by cyclopentane at 500 °C and totally or partially decoked with O₂ at 450 °C or O₃ at 125 °C. Coke deposits were studied by TPO and the catalytic activity of coked catalysts, partially or totally regenerated, by cyclohexane dehydrogenation.The TPO with O₃ shows that coke combustion with O₃ starts at a low temperature and has a maximum at 150 °C, that is a compensation between the increase of the burning rate and the rate of O₃ decomposition when increasing the temperature. Meanwhile O₂ burns coke with a maximum at 500 °C. When performing partial decoking with O₃ (125 °C) the remaining coke is more oxygenated and easier to burn than the coke that remains after decoking with O₂ (450 °C).After burning with O₃ the dehydrogenation activity of the fresh catalyst is recovered, while after burning with O₂ the activity is higher than that of the fresh catalyst. The burning with O₃ practically does not change the original Pt–Sn interaction while the burning with O₂ produces a decrease in the interaction, producing free Pt sites with higher dehydrogenation capacity.The differences in coke combustion with O₃ and O₂ are due to the different form of generation of activated oxygen, the species that oxidizes the coke. O₃ is activated by the γ-Al₂O₃ support at low temperatures firstly eliminating coke from the support while O₂ is activated by Pt at temperatures higher than 450 °C and the coke removal starts on the metal. Then, the recovery of the Pt catalytic activity as a function of coke elimination is faster with O₂ than with O₃.     

Synergistic effect of Pt or Pd and perovskite oxide for water gas shift reaction

The water gas shift (WGS) reaction over Pt and Pd catalysts supported on various perovskite oxides has been investigated at 573 K without catalyst pretreatment. The Pt and Pd catalysts on LaCoO₃ support showed high catalytic activity. Interaction between Pt or Pd and the support is considered to promote the WGS reaction: Pt/LaCoO₃ had high initial activity but deactivated immediately; Pd/LaCoO₃ was less active than Pt/LaCoO₃, but had superior stability. Catalysts were characterized using XRD, STEM, XPS, and H₂-temperature programmed reduction (TPR). Results of this study showed that reduction of the support decreased the CO conversion on Pt/LaCoO₃. On the other hand, Pd/LaCoO₃ showed stable activity for the WGS reaction. Therefore, Pd was added to Pt/LaCoO₃ for stabilizing the catalyst activity, and 0.5 wt.% Pd/1 wt.% Pt/LaCoO₃ catalyst showed higher activity and stability.     

Comparison between cobalt and cobalt–platinum supported on zeolite NaY: Cobalt reducibility and their catalytic performance for butane hydrogenolysis

This work investigated reducibility of cobalt species in monometallic Co/NaY and bimetallic CoPt/NaY catalysts with various Co loading (1, 6 and 10 wt.%) and fixed Pt loading (1 wt.%). The form and environment of Co species after reduction was determined by X-ray absorption spectroscopy including X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) spectroscopies. The cobalt species in the mono- and bimetallic catalyst with Co loading of 1 wt.% was not reducible whereas those with Co loading of 6 and 10 wt.% were partially reduced. The extent of reduction increased with Co loading and enhanced by the presence of Pt. Catalytic performance for n-butane hydrogenolysis mono- and bimetallic catalysts were compared. The higher extent of Co reduction in 6CoPt/NaY and 10CoPt/NaY resulted in higher conversions than the monometallic counterpart. Sequential hydrogenolysis was favored on the monometallic catalysts because methane was the only product. The presence of Pt suppressed such reaction resulting in ethane and propane. The effect of Pt on such effect was most prominent in 6CoPt/NaY.     

Influence of CeO2 morphology on the catalytic oxidation of ethanol in air

Nano-CeO₂ catalysts of different shapes were synthesized at different hydrothermal crystallization temperatures from an alkaline aqueous solution. X-ray diffraction (XRD), transmission electron microscope (TEM), and H₂ temperature-programmed reduction (H₂-TPR) were used to study the synthesized nano-CeO₂ catalyst samples. The catalytic properties of the prepared nano-CeO₂ catalysts for the catalytic oxidation of ethanol in air were also investigated. TEM analysis showed that CeO₂ nanorod and nanocube catalysts have been synthesized at hydrothermal crystallization temperatures of 373 K and 453 K, respectively. XRD results showed that the synthesized nano-CeO₂ catalysts have similar cubic fluorite structures. H₂-TPR results indicated that CeO₂ nanorod and nanocube catalysts exhibit different reduction behaviors for H₂ and that the nanorod catalyst has better low-temperature reduction performance than the nanocube catalyst. Ethanol catalytic oxidation results indicated that oxidation and condensation products (including acetaldehyde, acetic acid, CO₂, and ethyl acetate) have been produced from the prepared catalysts. The ethyl acetate and acetic acid can be ignited by ethanol at low temperature on the CeO₂(R) catalyst to give low catalytic combustion temperature for ethyl acetate and acetic acid molecules. CeO₂ nanorods gave ethanol oxidation conversion rates above 99.2% at 443 K and CO₂ selectivity exceeding 99.6% at 483 K, while CeO₂ nanocubes gave ethanol oxidation conversion rates of about 95.1% until 508 K and CO₂ selectivity of only 93.86% at 543 K. CeO₂ nanorod is a potential low-cost and effective catalyst for removing trace amounts of ethanol to purify air.     

Hydrogen storage using heterocyclic compounds: The hydrogenation of 2-methylthiophene

Alkyl substituted thiophenes are promising candidates for hydrogen carriers, as their dehydrogenation reactions are known to occur under mild conditions. Four types of catalysts, including supported noble metals, bimetallic noble metals, transition metal phosphides and transition metal sulfides, have been investigated for 2-methylthiophene (2MT) hydrogenation and ring-opening. The major products were tetrahydro-2-methylthiophene (TH2MT), pentenes and pentane, with very little C₅-thiols observed. The selectivity towards the desired product TH2MT follows the order: noble metals > bimetallics > phosphides > sulfides. The best hydrogenation catalyst was 2% Pt/Al₂O₃ which exhibited relatively high reactivity and selectivity towards TH2MT at moderate temperatures. Temperature-programmed reaction (TPR) experiments revealed that pentanethiol became the major product, especially with HDS catalysts like CoMoS/Al₂O₃ and WP/SiO₂.     

Kinetic behavior of hydrogenation of aromatics in diesel fuel over silica–alumina-supported bimetallic Pt–Pd catalyst

The kinetics and long-term stability test of the aromatic hydrogenation of diesel fuel were studied on SiO₂–Al₂O₃ supported bimetallic Pt–Pd catalyst. The tests on the influence of operating parameters and kinetics studies were carried out using Pt (0.5 wt.%)–Pd (1.0 wt.%)/SiO₂–Al₂O₃, which provided the highest catalytic activity in a previous paper [Applied Catalysis A: General, 192 (2000) 253] with hydrotreated light cycle oil (LCO)/straight-run light gas oil (SRLGO) feedstocks containing 30 vol.% aromatics/100 wppm sulfur and 34 vol.% aromatics/420 wppm sulfur under numerous conditions. The results on this catalyst obtained at different LHSV showed an excellent fit to first-order kinetics. The apparent activation energy was determined to be 92 kJ/mol. Long-term stability test demonstrated the excellent stability of this catalyst. The products during the long-term stability test are of good quality, with the upgraded color, the increased cetane index, and sufficiently decreased sulfur content.     

Selective gas-phase conversion of maleic anhydride to propionic acid on Pt-based catalysts

Pt-based catalysts, supported on Al₂O₃, SiO₂ and SiO₂–Al₂O₃, were prepared by incipient wetness impregnation and tested in the gas phase hydrogenation of maleic anhydride at atmospheric pressure and 240 °C. In these conditions, the hydrogenolytic activity pattern was: Pt/SiO₂ > Pt/Al₂O₃ > Pt/SiO₂–Al₂O₃, which is just the opposite of the support acidity trend. These metal Pt-based catalysts showed high selectivity to propionic acid, which was always higher than 80%. The selectivity pattern to this product was: Pt/Al₂O₃ > Pt/SiO₂ > Pt/SiO₂–Al₂O₃. Both activity and selectivity patterns may be explained on the basis of metal-support interaction and support acidity.     

Surface modification of Ni catalysts with trace Pt for oxidative steam reforming of methane

Hysteresis of catalytic performance with respect to temperature increasing and decreasing in oxidative steam reforming of methane (CH₄/H₂O/O₂/Ar = 40/30/20/10) over the monometallic Ni catalysts disappeared by the modification with Pt, and the additive effect of Pt by the sequential impregnation method (Pt/Ni) was much more significant than that by the co-impregnation method (Pt + Ni) in terms of catalytic performance and catalyst bed temperature profile. Characterization results by means of TEM, TPR, EXAFS, and FTIR suggest that the Pt atoms on the Pt/Ni catalysts were located more preferably on the surface to form a PtNi alloy than those on the Pt + Ni catalysts. The modification of Ni with Pt suppressed the oxidation of Ni species near the bed inlet in the oxidative steam reforming of methane at 1123 K, although the species on the monometallic Ni catalysts were oxidized under similar conditions. This can be due to the decreased oxidation rate of the species and the increased reduction rate caused by the surface modification of Ni with Pt. Consequently, the PtNi species can be maintained in the metallic state near the bed inlet, and the species can be the active site for the reforming reaction as well as the combustion reaction, which this leads to a lower bed temperature and smaller temperature gradient than those seen for the monometallic Ni catalysts.     

Fischer–Tropsch synthesis using Co/SiO2 catalysts prepared from mixed precursors and addition effect of noble metals

Fischer–Tropsch synthesis in Co/SiO₂ catalysts, which were prepared by mixed impregnation of cobalt (II) nitrate and cobalt (II) acetate, was studied under mild reaction conditions (Total pressure=1 MPa, H₂/CO=2, T=513 K). X-ray diffraction indicated that highly dispersed cobalt metal was the main active sites on the catalyst prepared by the same method. It was considered that the metallic crystallines, which were readily reduced from cobalt nitrate, promoted the reduction of Co²⁺ to metallic a state in cobalt acetate by H₂ spillover mechanism during the catalyst reduction process. The reduced cobalt, from cobalt acetate, was highly dispersed one and remarkably enhanced the catalytic activity. The addition of a small amount of Ru to this type of catalyst remarkably increased the catalytic activity and the reduction degree. Its turn over frequency (TOF) increased but the selectivity of CH₄ was unchanged. However, when Pt or Pd were added into catalysts, they exhibited a higher selectivity of CH₄. Although Pt and Pd hardly exerted an effect on cobalt reduction degree, they promoted cobalt dispersion and decreased the value of TOF. Characterization of these bimetallic catalysts suggested that a different contact between Co and Ru, Pt or Pd existed. Ru was enriched on the metallic cobalt surface but, Pt or Pd dispersed well in the form of Pt–Co or Pd–Co alloy.     

XPS and EXAFS study of supported PtSn catalysts obtained by surface organometallic chemistry on metals: Application to the isobutane dehydrogenation

In this work, well defined alumina and silica supported Pt and PtSn catalysts were prepared by surface organometallic reactions and were characterized by TEM, XPS and EXAFS. These catalysts were tested in the catalytic dehydrogenation of isobutane. XPS results show that tin is found under the form of Sn(0) and Sn(II,IV), being the percentage of Sn(0) lower for alumina supported than for silica supported catalysts. Tin modified platinum catalysts, always show a decrease of approximately 1 eV in the BE of Pt, what would be indicative of an electron charge transfer from tin to platinum. When the concentration of Sn(0) is high enough, in our case Sn(0)/Pt ∼ 0.3, EXAFS experiments demonstrated the existence of a PtSn alloy diluting metallic Pt atoms, for both PtSn/γ-Al₂O₃ and PtSn/SiO₂. This PtSn alloy seems to be not active in the dehydrogenation reaction; however, it is very important for selectivity and stability, inhibiting cracking and coke formation reactions. The ensemble of our catalytic, XPS and EXAFS results, show that bimetallic PtSn/γ-Al₂O₃ catalysts, prepared via SOMC/M techniques, can be submitted to several sequential reaction–regeneration cycles, recovering the same level of initial activity each time and that the nature of the catalytic surface remains practically without modifications.     

Transformation of α-olefins over Pt–M (M = Re,Sn, Ge) supported chlorinated alumina

Three bimetallic catalysts, consisting of platinum and a second metal supported on chlorinated alumina, i.e. Pt–Re/Al₂O₃, Pt–Sn/Al₂O₃, and Pt–Ge/Al₂O₃, have been used in the transformation of two α-olefins, 1-pentene and 1-hexene. Their conversion to internal and branched olefins is highly interesting for their use in reformulated gasolines and as intermediate chemicals. The catalysts characterization has been accomplished by different techniques, such as elemental and XRD analysis, N₂ adsorption, TPD of ammonia and hydrogen chemisorption. Among the three catalysts, Pt–Sn/Al₂O₃ showed the highest hydrogenation activity, whereas Pt–Ge/Al₂O₃ was the less active towards the hydrogenation of the olefins, according to their H₂ adsorption abilities. The bimetallic catalysts were compared to the monometallic one (Pt/Al₂O₃), as well as to the support. The catalyst and reaction conditions significantly influenced the products distribution. Hydrogenation was dominant at low temperatures (up to 350–400 °C) while skeletal isomerization and double bond shift prevailed at higher temperatures.     

Characterization and application of a Pt/ZSM-5/SSMF catalyst for hydrocracking of paraffin wax

The microstructured Pt/ZSM-5/SSMF catalysts, for hydrocracking of paraffin wax, have been developed by impregnation method to place Pt onto thin-sheet ZSM-5/SSMF composites obtained by direct growth of ZSM-5 on the sinter-locked stainless steel microfibers (SSMF). The best catalyst is the one with ZSM-5 having a SiO₂/Al₂O₃ weight ratio of 200, delivering ~ 95% conversion with 77.5% selectivity to liquid products or 64.4% selectivity to naphtha at 280 °C. This new approach is capable of increasing the naphtha selectivity with high activity maintenance in comparison with the literature catalysts.     

Honeycomb supported Co3O4/CeO2 catalyst for CO/CH4 emissions abatement: Effect of low Pd–Pt content on the catalytic activity

A structured Co₃O₄–CeO₂ composite oxide, containing 30% by weight of Co₃O_4, has been prepared over a cordieritic honeycomb support. The bimetallic, Pd–Pt catalyst has been obtained by impregnation of the supported Co₃O₄–CeO₂ with Pd and Pt precursors in order to obtain a total metal loading of 50 g/ft³.CO, CH₄ combined oxidation tests were performed over the catalyzed monoliths in realistic conditions, namely GHSV = 100,000 h⁻¹ and reaction feed close to emission from bi-fuel vehicles. The Pd–Pt un-promoted Co₃O₄–CeO₂ is promising for cold-start application, showing massive CO conversion below 100 °C, in lean condition.A strong enhancement of the CH₄ oxidation activity, between 400 and 600 °C, has been observed by addition to the Co₃O₄–CeO₂ of a low amount of Pd–Pt metals.     

Catalytic performance of Ag–Co/CeO2 catalyst in NO–CO and NO–CO–O2 system

A new bimetallic catalyst (Ag–Co/CeO₂) was studied for simultaneously catalytic removal of NO and CO in the absence or presence of O₂. CeO₂ prepared by homogeneous precipitation method was optimized as supports for the active components. The addition of Ag on CeO₂ greatly improved the catalytic activities in the lower temperature regions (⩽300 °C), and the introduction of Co on CeO₂ increased the activities at higher temperatures (⩾250 °C). The bimetallic Ag–Co/CeO₂ catalyst combined the advantages of the corresponding individual metal supported catalysts and showed superior activity due to the synergetic effect. The effect of support, temperature, loading amount, GHSV and oxygen on catalysis was investigated. NO and CO could be completely removed in the temperature range of 200–600 °C at a very high space velocity of 120 000 h⁻¹. No deactivation was observed over 4% Ag–0.4% Co/CeO₂ catalyst even after 50 h test.     

Hydrogen production from steam reforming of kerosene over Ni–La and Ni–La–K/cordierite catalysts

Ni–La and Ni–La–K catalysts supported on cordierite were prepared for steam reforming of kerosene to produce hydrogen. All these catalysts were tested in a fixed-bed reactor under different conditions. The catalysts obtained under different calcination temperatures and different reaction temperatures were characterized by TG–DTG and XRD techniques respectively. The influence of NiO and La₂O₃ contents on the activity of catalysts for steam reforming of kerosene to produce hydrogen was also investigated in our experiments. The experimental results indicate that the calcination temperature has much more influence on catalyst activity. The catalyst supported the promoter 5 wt% K₂O, 25 wt% NiO and 10 wt% La₂O₃, is the optimal catalyst under 773 K of reaction temperature and 2300 h⁻¹ of space velocity. Composition of Ni is highly dispersed on the catalyst surface. And through the duration test, the catalyst activity and stability are very satisfactory at 873 K of the reaction temperature.     

Mercury oxidation by hydrochloric acid over TiO2 supported metal oxide catalysts in coal combustion flue gas

Mercury oxidation by hydrochloric acid over the metal oxides supported by anatase type TiO₂ catalysts, 1 wt.% MO_x/TiO₂ where M = V, Cr, Mn, Fe, Ni, Cu, and Mo, was investigated by the Hg⁰ oxidation and the NO reduction measurements both in the presence and absence of NH₃. The catalysts were characterized by BET surface area measurement and Raman spectroscopy. The metal oxides added to the catalyst were observed to disperse well on the TiO₂ surface. For all catalysts studied, the Hg⁰ oxidation by hydrochloric acid was confirmed to proceed. The activity of the catalysts was found to follow the trend MoO₃ ~ V₂O₅ > Cr₂O₃ > Mn₂O₃ > Fe₂O₃ > CuO > NiO. The Hg⁰ oxidation activity of all catalysts was depressed considerably by adding NH₃ to the reactant stream. This suggests that the metal oxide catalysts undergo the inhibition effect by NH₃. The activity trend of the Hg⁰ oxidation in the presence of NH₃ was different from that observed in its absence. A good correlation was found between the NO reduction and the Hg⁰ oxidation activities in the NH₃ present condition. The catalyst having high NO reduction activity such as V₂O₅/TiO₂ showed high Hg⁰ oxidation activity. The result obtained in this study suggests that the oxidation of Hg⁰ proceeds through the reaction mechanism, in which HCl competes for the active catalyst sites against NH₃. NH₃ adsorption may predominate over the adsorption of HCl in the presence of NH₃.