共查询到17条相似文献,搜索用时 171 毫秒
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连续铸轧过程中的热-力耦合模型及数值计算 总被引:5,自引:0,他引:5
提出了具有强温变耦合特性的界面接触热导模型,采用第三类边界条件对铸轧过程中铸坯和铸轧辊辊套的温度场和轧制力分布进行了仿真,仿真结果与实测数据比较吻合。 相似文献
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采用铜辊套双辊连续铸轧生产3系铝合金,通过分析铸轧板材横纹缺陷暗纹和亮纹的枝晶组织特点,以及铸轧过程中结晶前沿的动态变化特点,研究了铸轧生产过程中板面出现横纹缺陷的原因,并提出了控制措施。结果表明:凝固壳与轧辊表面反复接触和脱离造成轧辊对熔体的冷却不连续,从而导致带坯表层结晶的不连续,最终形成了板面横纹缺陷,而光亮晶的形成加剧了横纹缺陷的严重程度。当铸轧速度提高到一定值时,轧辊向凝固壳的靠近速度(Va)大于或等于凝固壳的收缩速度(Vs),初始凝固壳与轧辊表面之间不产生气隙,同时抑制光亮晶的形成,可以显著减轻甚至消除铸轧板横纹缺陷。 相似文献
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综合考虑辊套与铸轧板的弹塑性变形对温度场和应力场的影响,建立铝带坯双辊连续铸轧过程的二维动态热力耦合计算模型;为了建立铸轧过程复杂的边界条件和热接触条件,采用纯铝高温本构关系和接触热阻数值模型,用Fortran对MARC进行二次开发;采用更新的拉格朗日方法进行分析,得出铝带坯连续铸轧过程的温度场和应力场的分布;分析比较不同铸轧速度对铸轧板坯和铸轧辊温度场和应力场的影响。 相似文献
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针对实验室现有的实验设备条件,建立了双辊铸轧薄带钢过程的有限元数学模型,通过程序开发对熔池内的温度场进行了模拟;给出了各工艺参数对凝固终点位置及铸带表面温度的影响规律,为铸轧过程的分析和控制提供了理论依据。 相似文献
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A three‐dimensional mathematical model has been developed to simulate turbulent fluid flow, heat transfer and solidification in the pool of a twin‐roll strip caster. A Darcy‐porosity approach was used to study the fluid flow within the mushy solidification zone in the pool. The effect of the heat transfer coefficient and permeability constant on the flow and solidification was also predicted. It was shown that an even flow and temperature distribution of the pool can be obtained by using a suitable feeding system. The heat transfer between the rolls and the solidifying metal has a big influence on the location of the solidification end point. The permeability of the mushy zone is a key factor which affects the flow and solidification in the twin‐roll strip casting process. 相似文献
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《Baosteel Technical Research》2010,(Z1):91
This article is try to explain or analyze the key technologies of controlling the surface quality of low carbon steel as cast strip through investigation of interface heat transfer between solidified shell and liquid steel.The one of the key technologies of controlling surface quality of low carbon steel as cast strip is through the casting roll surface texture in order to achieve the homogeneous solidification on the casting roll.Another is through forming a thin film on the casting roll surface in order to achieve a balance between rapid solidification and homogeneous solidification.This film formed between the twin roll and the molten steel can be controlled by adjusting the chemical composition and inclusion in liquid steel through controlling the amount of all[O]and free[O]. 相似文献
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《钢铁冶炼》2013,40(1):75-80
AbstractTwin roll strip casting is regarded as a prospective technology offering many economic benefits. The control of fluid flow in the pool is, however, particularly difficult due to the high casting speed and small pool volume. In the present study, a three-dimensional mathematical model has been developed for the coupled analysis of fluid flow, heat transfer and solidification in the pool using the finite difference method. The characteristics of transport phenomena in the pool of a twin roll strip caster using a wedge type melt delivery system were analysed by numerical simulation. The results show that it is desirable for the wedge melt delivery system to provide the uniformity of flow and temperature in the pool to maintain the casting process and improve the strip quality. 相似文献
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Two-dimensional model for twin-roll continuous casting 总被引:11,自引:0,他引:11
T. Saitoh H. Hojo H. Yaguchi C. G. Kang 《Metallurgical and Materials Transactions B》1989,20(3):381-390
A numerical algorithm for the two-dimensional solidification problem in the twin-roll continuous casting system is presented
in this paper. Attention is focused on the elucidation of heat transfer and flow characteristics in both the liquid and the
solid phases. The present mathematical model can be applied to general full Navier-Stokes and energy equations, thereby covering
the wide range of twin-roll casting conditions. The boundary fixing method (BFM) is adopted to handle the moving boundary,
and the resultant transformed governing equations for the solid and liquid regions are solved separately by using a usual
explicit-type finite difference method. In this paper, a general numerical methodology is presented, and the quantitative
relationships between the important control parameters in continuous casting of twin-roll type (such as the roll speed, the
roll gap, the initial temperature of molten materials, the material properties, the solidification profile, and the endpoint
of solidification) are clarified in detail. The present numerical results have been compared with experimental results obtained
separately to check the validity of the proposed method. 相似文献
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基于Navier-Stokes动量方程和湍流低雷诺数k-ε方程,综合考虑能量守恒和钢液凝固与糊状区对流动过程的影响,建立了描述结晶器内钢液流动、传热及凝固过程的三维耦合数学模型.以实测温度和结晶器反问题模型计算出的热流为边界条件,模拟计算了结晶器内钢水的流动、传热和凝固行为.钢液流动决定结晶器内的温度和热流分布,铸坯凝固受钢液流动和结晶器热流双重因素的影响.建立的模型以及由此得到的铸坯凝固非均匀特征可为进一步考察浇铸过程中纵裂和其他表面缺陷提供借鉴和参考. 相似文献