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以大型汽车仪表板塑件为例,采用模流分析软件Moldflow分析了多浇口的最佳浇口位置。以翘曲变形量为主要分析指标建立了正交实验方案,通过分析比对获得了最佳的工艺组合。通过模拟分析,发现翘曲变形量过大和表面有熔接痕是主要缺陷。不均匀收缩、取向效应和冷却不均是导致翘曲变形量过大的主要原因。通过采用顺序阀浇口技术、优化相关注射成型工艺参数以及浇注系统和冷却系统的结构、尺寸,基本消除外观表面上的明显熔接痕,翘曲变形量满足企业生产需求,并最终获得了优化的工艺参数和模具结构。结果表明,采用Moldflow对大型塑件进行计算机辅助工程(CAE)分析可大幅提高塑件的成型质量,有效缩短产品的开发周期,节能减排,降低生产成本。 相似文献
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基于计算机辅助工程(CAE)技术设计了电饭煲上座注塑模。利用Moldflow软件对熔体充填型腔进行了模拟。基于浇口位置分析设计了合理的浇注系统;通过成型窗口分析确定了最佳工艺参数:模温50℃,熔体温度240℃,注射时间1.5 s;根据塑件结构建立了合理的冷却系统。通过流动分析、冷却分析及翘曲分析预测了填充质量及可能产生的熔接痕、气穴等缺陷,分析了冷却不均、取向效果及材料收缩3个因素引起的变形量,发现材料收缩是引起翘曲变形的主要原因;最后设计了模具总体结构。结果表明,通过模流分析技术的应用可以提高模具设计的合理性及效率,优化工艺参数,提高产品质量。 相似文献
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为了预测和降低翘曲风险,在模具设计及制造前,利用Moldflow模流分析软件对产品的翘曲变形进行分析及预测。以汽车手套箱盖的翘曲变形量为质量评价目标,针对翘曲变形产生的3个主要因素(取向效应、冷却不均、收缩不均)逐一进行优化。结果表明,在模具结构方面,调整浇口位置和调整冷却系统使翘曲变形量明显降低;在工艺方面,对熔体温度、模具温度、保压压力、保压时间4个工艺参数进行正交试验,通过极差分析,得出各个工艺参数的影响程度及最佳工艺方案,对此方案进行保压曲线优化后,翘曲变形量进一步降低,形成最终方案;计算机辅助工程(CAE)数值模拟对模具设计有很强的指导性作用,可大大减少修模次数并降低模具报废的机率。 相似文献
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《塑料科技》2021,(1):99-102
超声波探测器是停车场智能化改造的重要设备之一,其外壳一般通过注塑成型加工而成,对于保护内部超声波传感器不受外界冲击及干扰起着十分重要的作用。利用计算机辅助技术,基于Moldflow软件,设计了某型号超声波探测器外壳注塑模具的浇注系统和冷却系统,分析了熔体在型腔内部的流动性和模具的翘曲变形,采用正交试验法,利用极差数据分析法和方差数据分析法,探究了影响翘曲变形的关键因素,并对注塑工艺参数进行了优化。试验结果表明:充填压力是影响超声波探测器外壳翘曲变形的主要因素;优化后的工艺参数使由所有效应、冷却不均效应、收缩不均效应造成的最大翘曲变形量分别为降低了22.41%、27.21%和22.48%,使流动不平衡性降低了1.41%,相比初始参数有了显著改善。 相似文献
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M. S. J. Simmonds W. M. Blaney F. Delle Monache M. Marquina Mac-Quhae G. B. Marini Bettolo 《Journal of chemical ecology》1985,11(12):1593-1599
Vismiones and ferruginins, representatives of a new class of lypophilic anthranoids from the genusVismia were found to inhibit feeding in larvae of species ofSpodoptera, Heliothis, and inLocusta migratoria. 相似文献
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Cheng-Le Zhao Shane Porzio Alan Smith Haiyan Ge H. T. Davis L. E. Scriven 《Journal of Coatings Technology and Research》2006,3(2):109-115
Despite its industrial importance, the subject of freeze-thaw (F/T) stability of latex coatings has not been studied extensively.
There is also a lack of fundamental understanding about the process and the mechanisms through which a coating becomes destabilized.
High pressure (2100 bar) freezing fixes the state of water-suspended particles of polymer binder and inorganic pigments without
the growth of ice crystals during freezing that produce artifacts in direct imaging scanning electron microscopy (SEM) of
fracture surfaces of frozen coatings. We show that by incorporating copolymerizable functional monomers, it is possible to
achieve F/T stability in polymer latexes and in low-VOC paints, as judged by the microstructures revealed by the cryogenic
SEM technique. Particle coalescence as well as pigment segregation in F/T unstable systems are visualized. In order to achieve
F/T stability in paints, latex particles must not flocculate and should provide protection to inorganic pigment and extender
particles. Because of the unique capabilities of the cryogenic SEM, we are able to separate the effects of freezing and thawing,
and study the influence of the rate of freezing and thawing on F/T stability. Destabilization can be caused by either freezing
or thawing. A slow freezing process is more detrimental to F/T stability than a fast freezing process; the latter actually
preserves suspension stability during freezing.
Presented at the 82nd Annual Meeting of the Federation of Societies for Coatings Technology, October 27–29, 2004 in Chicago,
IL. Tied for first place in The John A. Gordon Best Paper Competition. 相似文献
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Ethanol and (−)-α-Pinene: Attractant Kairomones for Bark and Ambrosia Beetles in the Southeastern US
In 2002–2004, we examined the flight responses of 49 species of native and exotic bark and ambrosia beetles (Coleoptera: Scolytidae
and Platypodidae) to traps baited with ethanol and/or (−)-α-pinene in the southeastern US. Eight field trials were conducted
in mature pine stands in Alabama, Florida, Georgia, North Carolina, and South Carolina. Funnel traps baited with ethanol lures
(release rate, about 0.6 g/day at 25–28°C) were attractive to ten species of ambrosia beetles (Ambrosiodmus tachygraphus, Anisandrus sayi, Dryoxylon onoharaensum, Monarthrum mali, Xyleborinus saxesenii, Xyleborus affinis, Xyleborus ferrugineus, Xylosandrus compactus, Xylosandrus crassiusculus, and Xylosandrus germanus) and two species of bark beetles (Cryptocarenus heveae and Hypothenemus sp.). Traps baited with (−)-α-pinene lures (release rate, 2–6 g/day at 25–28°C) were attractive to five bark beetle species
(Dendroctonus terebrans, Hylastes porculus, Hylastes salebrosus, Hylastes tenuis, and Ips grandicollis) and one platypodid ambrosia beetle species (Myoplatypus flavicornis). Ethanol enhanced responses of some species (Xyleborus pubescens, H. porculus, H. salebrosus, H. tenuis, and Pityophthorus cariniceps) to traps baited with (−)-α-pinene in some locations. (−)-α-Pinene interrupted the response of some ambrosia beetle species
to traps baited with ethanol, but only the response of D. onoharaensum was interrupted consistently at most locations. Of 23 species of ambrosia beetles captured in our field trials, nine were
exotic and accounted for 70–97% of total catches of ambrosia beetles. Our results provide support for the continued use of
separate traps baited with ethanol alone and ethanol with (−)-α-pinene to detect and monitor common bark and ambrosia beetles
from the southeastern region of the US. 相似文献
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Halyomorpha halys (Stål) (Pentatomidae), called the brown marmorated stink bug (BMSB), is a newly invasive species in the eastern USA that is rapidly spreading from the original point of establishment in Allentown, PA. In its native range, the BMSB is reportedly attracted to methyl (E,E,Z)-2,4,6-decatrienoate, the male-produced pheromone of another pentatomid common in eastern Asia, Plautia stali Scott. In North America, Thyanta spp. are the only pentatomids known to produce methyl 2,4,6-decatrienoate [the (E,Z,Z)-isomer] as part of their pheromones. Methyl 2,4,6-decatrienoates were field-tested in Maryland to monitor the spread of the BMSB and to explore the possibility that Thyanta spp. are an alternate host for parasitic tachinid flies that use stink bug pheromones as host-finding kairomones. Here we report the first captures of adult and nymph BMSBs in traps baited with methyl (E,E,Z)-2,4,6-decatrienoate in central Maryland and present data verifying that the tachinid, Euclytia flava (Townsend), exploits methyl (E,Z,Z)-2,4,6-decatrienoate as a kairomone. We also report the unexpected finding that various isomers of methyl 2,4,6-decatrienoate attract Acrosternum hilare (Say), although this bug apparently does not produce methyl decatrienoates. Other stink bugs and tachinids native to North America were also attracted to methyl 2,4,6-decatrienoates. These data indicate there are Heteroptera in North America in addition to Thyanta spp. that probably use methyl 2,4,6-decatrienoates as pheromones. The evidence that some pentatomids exploit the pheromones of other true bugs as kairomones to find food or to congregate as a passive defense against tachinid parasitism is discussed. 相似文献
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中蓝晨光化工研究院《塑料工业》编辑部 《塑料工业》2007,35(3):1-25,67
收集了2005年7月~2006年6月国外塑料工业的相关资料,介绍了2005—2006年国外塑料工业的发展情况。提供了世界塑料产量、消费量及全球各类树脂生产量以及各国塑料制品的进出口情况。作为对比,介绍了中国塑料的生产情况。按通用热塑性树脂(聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、ABS树脂)、工程塑料(聚酰胺、聚碳酸酯、聚甲醛、热塑性聚酯、聚苯醚)、通用热固性树脂(酚醛、聚氨酯、不饱和树脂、环氧树脂)、特种工程塑料(聚苯硫醚、液晶聚合物、聚醚醚酮)的品种顺序,对树脂的产量、消费量、供需状况及合成工艺、产品开发、树脂品种的延伸及应用的扩展作了详细的介绍。 相似文献
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中蓝晨光化工研究院有限公司《塑料工业》编辑部 《塑料工业》2009,37(3)
收集了2007年7月~2008年6月世界塑料工业的相关资料,介绍了2007~2008年国外塑料工业的发展情况,提供了世界塑料产量、消费量及全球各类树脂的需求量及产能情况.按通用热塑性树脂(聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、ABS树脂)、工程塑料(尼龙、聚碳酸酯、聚甲醛、热塑性聚酯、聚苯醚)、特种工程塑料(聚苯·硫醚、液晶聚合物、聚醚醚酮)、通用热固性树脂(酚醛、聚氨酯、不饱和聚酯树脂、环氧树脂)不同品种的顺序,对树脂的产量、消费量、供需状况及合成工艺、产品应用开发、树脂品种的延伸及应用的进一步扩展等技术作了详细介绍. 相似文献