Thermoelastic analysis for an opening crack in an orthotropic material

The thermoelastic analysis of an opening crack embedded in an orthotropic material is made under applied uniform heat flux and mechanical loadings. To simulate the case of an opening crack filled with a medium, a thermal-medium crack model is proposed. The thermally permeable and impermeable cracks are the limiting ones of the proposed thermal-medium one. The crack-tip thermoelastic fields induced by a crack in an orthotropic material are determined in closed forms. The elastic T-stress can be also obtained explicitly. The effects of applied mechanical loadings and the thermal conductivity of crack interior on the heat flux at the crack surfaces and the mode-II stress intensity factor are investigated through numerical computations. The obtained results reveal that an increase of the thermal conductivity of crack interior decreases the mode-II stress intensity factor. And when an applied mechanical loading is increasing, the mode-II stress intensity factor is rising.     

T-shaped crack problem for bonded orthotropic layers

The plane elasticity problem of two perfectly bonded orthotropic layers containing cracks perpendicular to and along the interface is considered. Cracks are extended to intersect the boundaries and each other in such a way that a crack configuration suitable to study the T-shaped crack problem is obtained. The problem is reduced to the solution of a system of singular integral equations with Cauchy type singularities. Numerical results for stress intensity factors and energy release rates are presented for various loading conditions and for isotropic as well as orthotropic material pairs. These results indicate that elementary strength of material type calculations for energy release rates provide a good approximation to the actual elasticity solution even for relatively short cracks, as long as the layer thicknesses are not very different.     

T-stress effects on steady crack growth in a thin, ductile plate under small-scale yielding conditions: Three-dimensional modeling

The non-singular T-stress provides a first-order estimate of geometry and loading mode, e.g. tension vs. bending, effects on elastic–plastic, crack-front fields under mode I conditions. The T-stress has a pronounced effect on measured crack growth resistance curves for ductile metals – trends most computational models confirm using a two-dimensional setting. This work examines T-stress effects on three-dimensional (3D), elastic–plastic fields surrounding a steadily advancing crack for a moderately hardening material in the framework of a 3D, small-scale yielding boundary-layer model. A flat, straight crack front advances at a constant quasi-static rate under near invariant local and global mode I loading. The boundary-layer model has thickness B that defines the only geometric length-scale. The material flow properties and (local) toughness combine to limit the in-plane plastic-zone size during steady growth to at most a few multiples of the thickness (conditions obtainable, for example, in large, thin aluminum components). The computational model requires no crack growth criterion; rather, the crack front extends steadily at constant values of the plane-stress displacements imposed on the remote boundary for the specified far-field stress intensity factor and T-stress. The specific numerical results presented demonstrate similarity scaling of the 3D near-front stresses in terms of two non-dimensional loading parameters. The analyses reveal a strong effect of T-stress on key stress and strain quantities for low loading levels and less effect for higher loading levels, where much of the plastic zone experiences plane-stress conditions. To understand the combined effects of T-stress on stresses and plastic strain levels, normalized values from a simple void-growth model, computed over the crack plane for low loading, clearly reveal the tendency for crack-front tunneling, shear-lip formation near the outside surfaces, and a minimum steady-state fracture toughness for T = 0 loading.     

Boundary element analysis of thermal stress intensity factors for interface griffith and cusp cracks

The thermal stress intensity factors for interface cracks of Griffith and symmetric lip cusp types under vertical uniform heat flow in a finite body are calculated by the boundary element method. The boundary conditions on the crack surfaces are insulated or fixed to constant temperature. The relationship between the stress intensity factors and the displacements on the nodal point of a crack-tip element is derived. The numerical values of the thermal stress intensity factors for an interface Griffith crack in an infinite body are compared with the previous solutions. The thermal stress intensity factors for a symmetric lip cusp interface crack in a finite body are calculated with respect to various effective crack lengths, configuration parameters, material property ratios and the thermal boundary conditions on the crack surfaces. Under the same outer boundary conditions, there are no appreciable differences in the distribution of thermal stress intensity factors with respect to each material property. However, the effect of crack surface thermal boundary conditions on the thermal stress intensity factors is considerable.     

Closed form solutions for a finite length crack moving in an orthotropic layer of finite thickness

In this short note, an integral transform technique is used for the elastodynamic plane problem of a crack of fixed length propagating at a constant speed parallel to the surfaces of an orthotropic layer. Two problems are considered; (i) the anti-plane shear load is applied on the surfaces of the layer, and (ii) the surfaces of the layer are clamped and displaced equally in opposite directions to produce anti-plane shear motion of the crack. Closed form solutions are obtained for the stress intensity factors and numerical values for the stress intensity factors are graphically presented for several orthotropic materials.     

The effect of T-stress on plane strain dynamic crack growth in elastic–plastic materials

In this paper, the effects of T‐stress on steady, dynamic crack growth in an elastic–plastic material are examined using a modified boundary layer formulation. The analyses are carried out under mode I, plane strain conditions by employing a special finite element procedure based on moving crack tip coordinates. The material is assumed to obey the J₂ flow theory of plasticity with isotropic power law hardening. The results show that the crack opening profile as well as the opening stress at a finite distance from the tip are strongly affected by the magnitude and sign of the T‐stress at any given crack speed. Further, it is found that the fracture toughness predicted by the analyses enhances significantly with negative T‐stress for both ductile and cleavage mode of crack growth.     

Mixed-mode J-integral formulation and implementation using graded elements for fracture analysis of nonhomogeneous orthotropic materials

The path-independent J_k^*-integral, in conjunction with the finite element method (FEM), is presented for mode I and mixed-mode crack problems in orthotropic functionally graded materials (FGMs) considering plane elasticity. A general procedure is presented where the crack is arbitrarily oriented, i.e. it does not need to be aligned with the principal orthotropy directions. Smooth spatial variations of the independent engineering material properties are incorporated into the element stiffness matrix using a “generalized isoparametric formulation”, which is natural to the FEM. Both exponential and linear variations of the material properties are considered. Stress intensity factors and energy release rates for pure mode I and mixed-mode boundary value problems are numerically evaluated by means of the equivalent domain integral especially tailored for orthotropic FGMs. Numerical results are discussed and validated against available theoretical and numerical solutions.     

Numerical simulation of constraint effects in fatigue crack growth

The computational analysis of constraint effects on fatigue crack growth is discussed. An irreversible cohesive zone model is used in the computations to describe the processes of material separation under cyclic loading. This approach is promising for the investigation of fatigue crack growth under constraint as the energy dissipation due to the formation of new crack surface and cyclic plastic deformation is accounted for independently. Fatigue crack growth in multi-layer structures under consideration of different levels of T-stress are conducted with a modified boundary layer model. Fatigue crack growth is computed as a function of layer thickness and T-stress for constant and variable amplitude loading cases.     

Dynamic behavior of a crack in a functionally graded piezoelectric strip bonded to two dissimilar half piezoelectric material planes

Summary. The dynamic behavior of a crack in a functionally graded piezoelectric material (FGPM) strip bonded to two half dissimilar piezoelectric material planes subjected to combined harmonic anti-plane shear wave and in-plane electrical loading was studied under the limited permeable and permeable electric boundary conditions. It was assumed that the elastic stiffness, piezoelectric constant and dielectric permittivity of the functionally graded piezoelectric layer vary continuously along the thickness of the strip. By using the Fourier transform, the problem can be solved with a set of dual integral equations in which the unknown variables are the jumps of the displacements and the electric potentials across the crack surfaces. In solving the dual integral equations, the jumps of the displacements and the electric potentials across the crack surfaces were expanded in a series of Jacobi polynomials. Numerical results illustrate the effects of the gradient parameter of FGPM, electric loading, wave number, thickness of FGPM strip and electric boundary conditions on the dynamic stress intensity factors (SIFs).     

Crack growth rates of Inconel 600 in aqueous solutions at elevated temperature

The effect of sulfate ions on the crack growth rates (CGRs) of notched specimens (CT) of Inconel 600 under constant load has been investigated in chloride containing aqueous solutions at 250 °C. The intergranular stress corrosion crack growth rates increased in chloride solutions while its hinder with increasing sulfate concentrations. Stress intensity factor (k) for stress corrosion cracking decreased with increasing of aggressivity of chloride ions while increased in the presence of sulfate solutions. At very low concentration of chloride (0.001 m), k-value retardation was observed. It is clear from the results that hydrogen in the aqueous solutions has a deleterious effect on crack propagation. The difference in crack growth rates in chloride ions and in chloride containing sulfate solution at high temperature can be recognized as caused by the difference in local environment conditions at a crack tip. The results indicate that the crack don't propagate under this conditions in the presence of sulfate ions. It is mainly due to a hinderance of chloride ions adsorption on active sites of the fracture surfaces and the formation of chromium oxide layer which is stable at higher temperature.     

Dynamic stress intensity factor due to concentrated loads on a propagating semi-infinite crack in orthotropic materials

The elastodynamic response of an infinite orthotropic material with a semi-infinite crack propagating at constant speed under the action of concentrated loads on the crack faces is examined. Solution for the stress intensity factor history around the crack tip is found for the loading modes I and II. Laplace and Fourier transforms along with the Wiener-Hopf technique are employed to solve the equations of motion. The asymptotic expression for the stress near the crack tip is analyzed which lead to a closed-form solution of the dynamic stress intensity factor. It is found that the stress intensity factor for the propagating crack is proportional to the stress intensity factor for a stationary crack by a factor similar to the universal function k(v) from the isotropic case. Results are presented for orthotropic materials as well as for the isotropic case.     

Quasi-static crack tip fields in rate-sensitive FCC single crystals

In this work, the effects of loading rate, material rate sensitivity and constraint level on quasi-static crack tip fields in a FCC single crystal are studied. Finite element simulations are performed within a mode I, plane strain modified boundary layer framework by prescribing the two term (K − T) elastic crack tip field as remote boundary conditions. The material is assumed to obey a rate-dependent crystal plasticity theory. The orientation of the single crystal is chosen so that the crack surface coincides with the crystallographic (010) plane and the crack front lies along [10[`1]][10\overline 1] direction. Solutions corresponding to different stress intensity rates [(K)\dot]\dot{{K}}, T-stress values and strain rate exponents m are obtained. The results show that the stress levels ahead of the crack tip increase with [(K)\dot]\dot{{K}} which is accompanied by gradual shrinking of the plastic zone size. However, the nature of the shear band patterns around the crack tip is not affected by the loading rate. Further, it is found that while positive T-stress enhances the opening and hydrostatic stress levels ahead of crack tip, they are considerably reduced with imposition of negative T-stress. Also, negative T-stress promotes formation of shear bands in the forward sector ahead of the crack tip and suppresses them behind the tip.     

Analytical forms of higher-order asymptotic elastic-plastic crack-tip fields in a linear hardening material under antiplane shear

An analytical study of the higher-order asymptotic solutions of the stress and strain fields near the traction-free crack tip under antiplane shear in a linear hardening material is investigated. The results show that every term of the asymptotic fields is controlled by both elasticity and plasticity and all the higher-order asymptotic fields are governed by linear nonhomogeneous equations. The first four term solutions are presented analytically and the first four terms are described by two independent parameters J and K ₂. The amplitude of the second order term solution is only dependent on the material properties, but independent of loading and geometry. This paper focuses on the case with traction-free crack surface boundary conditions. The effects of different crack surface boundary conditions, such as clamped and mixed surfaces, on the crack-tip fields are also presented. Comparison of multi-term solution with leading term solution, and finite element solution in an infinite strip with semi-infinite crack under constant displacements along the edges is provided.     

裂纹稳态扩展下正交异性材料的动应力强度因子K_(Ⅲ)解答

研究了无限大正交异性材料中半无限长Ⅲ型裂纹的动态扩展问题。裂纹尖端附近的应力和位移被表达为解析复函数的形式,而复函数可以表达为幂级数的形式,幂级数的系数由研究问题的边界条件来确定。这样就给出了裂纹尖端附近的应力分量和位移分量的简单近似表达式,由推导出的动应力分量和动位移分量可以退化为其在各向同性材料静态断裂问题中的情况。最后,裂纹扩展特性由裂纹几何参数和裂纹扩展速度来反映出来,相同的几何参数情况下,裂纹扩展愈快,裂纹尖端附近的最大应力分量和最大位移分量愈大。     

In‐plane and out‐of‐plane constraint parameters along a three‐dimensional crack‐front stress field under creep loading

Full‐field three‐dimensional (3D) numerical analyses was performed to determine in‐plane and out‐of‐plane constraint effect on crack‐front stress fields under creep conditions of finite thickness boundary layer models and different specimen geometries. Several parameters are used to characterize constraint effects including the non‐singular T‐stresses, the local triaxiality parameter, the T_z ‐factor of the stress‐state in a 3D cracked body and the second‐order‐term amplitude factor. The constraint parameters are determined for centre‐cracked plate, three‐point bend specimen and compact tension specimen. Discrepancies in constraint parameter distribution on the line of crack extension and along crack front depending on the thickness of the specimens have been observed under different loading conditions of creeping power law hardening material for various configurations of specimens.     

Application of an orthotropy rescaling method to edge cracks and kinked cracks in orthotropic two-dimensional solids

Oblique edge cracks and kinked cracks in orthotropic materials with inclined principal material directions under inplane loadings are investigated. The Stroh formalism is modified by introducing new complex functions, which recovers a classical solution for a degenerate orthotropic material with multiple characteristic roots. An orthotropy rescaling technique is presented based on the modified Stroh formalism. Stress intensity factors for edge cracks as well as kinked cracks are obtained in terms of solutions for a material with cubic symmetry by applying the orthotropy rescaling method. Explicit expressions of the stress intensity factors for a degenerate orthotropic material are obtained in terms of solutions for an isotropic material. The effects of orthotropic parameter, material orientation, and crack angle on the stress intensity factors for the degenerate orthotropic material are discussed. The stress intensity factors for cubic symmetry materials are calculated from finite element analyses, which can be used to evaluate the stress intensity factors for orthotropic materials. The energy release rate for the kinked crack in an orthotropic material is also obtained.     

Fatigue crack growth through particulate clusters in polycarbonate material

The interaction of a crack with a perfectly bonded inclusion or a cluster of inclusions in polycarbonate matrix was investigated through both numerical simulations and fatigue tests. Stress intensity factors (K_I) were evaluated by boundary element method for several particle sizes, position and finally for inclusion cluster as a precursor study for the experiments. The numerical simulation has shown the crack tendency to circumvent the inclusions with consequential reduction of the growth rate. Fatigue crack growth tests were carried out on several particle-filled specimens at constant value of the applied stress intensity factor range (ΔK_Iapp) highlighting the crack delay due to the presence of the stiff second phase. The experiments demonstrated that the inclusion effect on the crack growth rate can be explained with a model based on the crack shielding effect in which the particle would act to reduce the effective stress intensity factor at crack tip (K_Ieff). Finally, the crack growth rate was predicted with an analytical model, and then compared to that obtained by the fatigue testing. Possible explanations for differences are discussed.     

Thermal fracture analysis of a functionally graded orthotropic strip with a crack

This paper is concerned with the thermal fracture problem of a functionally graded orthotropic strip, where the crack is situated parallel to the free edges. All the material properties are assumed to be dependent only on the coordinate y (perpendicular to the crack surfaces). By using Fourier transform, the thermoelastic problem is reduced to those that involve a system of singular integral equations. Numerical results are presented to show the effects of the crack position and the material distribution on the thermal stress intensity factors.     

Stress corrosion crack initiation in Alloy 690 in high temperature water

Initiation of stress corrosion cracks in Alloy 690 in high temperature water is a rare occurrence and depends on the method by which the sample is loaded. Only in dynamic straining experiments is crack initiation consistently observed. Stress relaxation in constant deflection tests, and lack of a means of rupturing the oxide film in constant load tests are the principle reasons for the difficulty of initiating cracks in these tests. These observations, combined with those from the much more susceptible Alloy 600 form the basis for a mechanism stress corrosion crack (SCC) initiation of Alloy 690. SCC initiation is proposed to occur in three stages: an oxidation stage in which a protective film of Cr₂O₃ is formed on the surface over grain boundaries, an incubation stage in which successive cycles of oxide film rupture and repair depletes the grain boundary of chromium, and a nucleation stage in which the chromium depleted grain boundary is no longer able to support growth of a protective chromium oxide layer, resulting in formation and rupture of oxides down the grain boundary. The mechanism is supported by the available literature on oxidation and crack initiation of Alloy 690 in hydrogenated primary water conditions.     

J-Dominance in Mixed Mode Ductile Fracture Specimens

The asymptotic mixed mode crack tip fields in elastic-plastic solids are scaled by the J-integral and parameterized by a near-tip mixity parameter, M _{_p} . In this paper, the validity and range of dominance of these fields are investigated. To this end, small strain elastic-plastic finite element analyses of mixed mode fracture are first performed using a modified boundary layer formulation. Here, a two term expansion of the elastic crack tip field involving the stress intensity factor |K| the elastic mixity parameter M _{_e} as well as the T-stress is prescribed as remote boundary conditions. The analyses are conducted for different values of M _{_e} and the T-stress. Next, several commonly used mixed mode fracture specimens such as Compact Tension Shear (CTS), Four Point Bend (4PB), and modified Compact Tension specimen are considered. Here, the complete range of loading from contained yielding to large scale yielding is analyzed. Further, different crack to width ratios and strain hardening exponents are considered. The results obtained establish that the mixed mode asymptotic fields dominate over physically relevant length scales in the above geometries, except for predominantly mode I loading and under large scale yielding conditions. This revised version was published online in August 2006 with corrections to the Cover Date.