Nanodispersed Au/Al2O3 catalysts for low-temperature CO oxidation: Results of research activity at the Boreskov Institute of Catalysis

This paper presents some important results of the studies on preparation and catalytic properties of nanodispersed Au/Al₂O₃ catalysts for low-temperature CO oxidation, which are carried out at the Boreskov Institute of Catalysis (BIC) starting from 2001. The catalysts with a gold loading of 1–2 wt.% were prepared via deposition of Au complexes onto different aluminas by means of various techniques (“deposition-precipitation” (DP), incipient wetness, “chemical liquid-phase grafting” (CLPG), chemical vapor deposition (CVD)). These catalysts have been characterized comparatively by a number of physical methods (XRD, TEM, diffuse reflectance UV/vis and XPS) and catalytically tested for combustion of CO impurity (1%) in wet air stream at near-ambient temperature. Using the hydroxide or chloride gold complexes capable of chemical interaction with the surface groups of alumina as the catalyst precursors (DP and incipient wetness techniques, respectively) produces the catalysts that contain metallic Au particles mainly of 2–4 nm in diameter, uniformly distributed between the external and internal surfaces of the support granules together with the surface “ionic” Au oxide species. Application of organogold precursors gives the supported Au catalysts of egg shell type which are either close by mean Au particle size to what we obtain by DP and incipient wetness techniques (CVD of (CH₃)₂Au(acac) vapor on highly dehydrated Al₂O₃ in a rotating reactor under static conditions) or contain Au crystallites of no less than 7 nm in size (CLPG method). Regardless of deposition technique, only the Cl-free Au/Al₂O₃ catalysts containing the small Au particles (d_i ≤ 5 nm) reveal the high catalytic activity toward CO oxidation under near-ambient conditions, the catalyst stability being provided by adding the water vapor into the reaction feed. The results of testing of the nanodispersed Au/Al₂O₃ catalysts under conditions which simulate in part removal of CO from ambient air or diesel exhaust are discussed in comparison with the data obtained for the commercial Pd and Pt catalysts under the same conditions.     

Novel Au/TiO2/Al2O3 · xH2O catalysts for CO oxidation

Au/Al₂O₃ · xH₂O and Au/TiO₂/Al₂O₃ · xH₂O (x = 0–3) catalysts were prepared by assembling gold nanoparticles on neat and TiO₂-modified Al₂O₃, AlOOH, and Al(OH)₃ supports, and their catalytic activity in CO oxidation was tested either as synthesized or after on-line pretreatment in O₂–He at 500 °C. A promotional effect of TiO₂ on the activity of gold catalysts was observed upon 500 °C-pretreatment. The catalyst stability as a function of time on stream was tested in the absence or presence of H₂, and physiochemical characterization applying BET, ICP-OES, XRD, TEM, and ²⁷Al MAS NMR was conducted.     

Nanocatalysis on Supported Oxides for CO Oxidation

Active gold and palladium nanoparticles supported on a variety of oxides (CeO₂, ZrO₂, Al₂O₃, SiO₂, MgO and ZnO) were synthesized using laser vaporization and microwave irradiation methods. The catalytic activities for CO oxidation on the nanoparticle catalysts were evaluated and compared among different oxide supports. The effect of shape on the catalytic activity is demonstrated by comparing the activities of the Au and Pd catalysts deposited on MgO nanocubes and ZnO nanobelts. The Au/CeO₂ nanoparticles deposited on MgO nanocubes exhibit high catalytic activity and stability. The enhanced catalytic activity is attributed to the presence of a significant concentration of the corner and edge sites in MgO nanocubes. The Au- and Pd-doped Mn₂O₃ nanoparticles show promising results for the low temperature CO oxidation. Several approaches for incorporating the Au and Pd nanocatalysts within mesoporous oxide supports are presented and discussed.     

DRIFT,XPS and XAS Investigation of Au–Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Synergetic Catalyst for Allylbenzene Isomerization

Au/Al₂O₃ and Ni/Al₂O₃ prepared by deposition-precipitation and impregnation methods, respectively, and Au–Ni/Al₂O₃ prepared by impregnation of the Au/Al₂O₃ system with nickel have been studied by physicochemical methods. The catalysts were tested in allylbenzene isomerization at 443 K. The isomerization on Au/Al₂O₃ proceeds with a rather low rate, while monometallic Ni/Al₂O₃ is inactive. Unlike monometallic catalysts, Au–Ni/Al₂O₃ demonstrates a strong synergetic effect: the isomerization rate on the bimetallic sample exceeds the sum of the rates over the individual metals by an order of magnitude. The catalysts structure was estimated by XPS, DRIFT, and XAS techniques. It was revealed that nickel in Au–Ni/Al₂O₃ and Ni/Al₂O₃ exist as Ni²⁺ cations with the coordination state close to that in the precursor, gold in Au/Al₂O₃ exist as Au⁰ nanoclusters, whereas the Au⁰ nanoclusters co-exist with Au³⁺ cations in the bimetallic Au–Ni/Al₂O₃ sample. Reasons of the synergetic catalytic effect for Au–Ni/Al₂O₃ are discussed in terms of the formation of new positively charged Au catalytic centers.     

Nano-gold supported on Fe2O3: A highly active catalyst for low temperature oxidative destruction of methane green house gas from exhaust/waste gases

A number of nano-gold catalysts were prepared by depositing gold on different metal oxides (viz. Fe₂O₃, Al₂O₃, Co₃O₄, MnO₂, CeO₂, MgO, Ga₂O₃ and TiO₂), using the homogeneous deposition precipitation (HDP) technique. The catalysts were evaluated for their performance in the combustion of methane (1 mol% in air) at different temperatures (300–600 °C) for a GHSV of 51,000 h⁻¹. The supported nano-gold catalysts have been characterized for their gold loading (by ICP) and gold particle size (by TEM/HRTEM or XRD peak broadening). Among these nano-gold catalysts, the Au/Fe₂O₃ (Au loading = 6.1% and Au particle size = 8.5 nm) showed excellent performance. For this catalyst, temperature required for half the methane combustion was 387 °C, which is lower than that required for Pd(1%)/Al₂O₃ (400 °C) and Pt(1%)/Al₂O₃ (500 °C) under identical conditions. A detailed investigation on the influence of space velocity (GHSV = 10,000–100,000 cm³ g⁻¹ h⁻¹) at different temperatures (200–600 °C) on the oxidative destruction of methane over the Au/Fe₂O₃ catalyst has also been carried out. The Au/Fe₂O₃ catalyst prepared by the HDP method showed much higher methane combustion activity than that prepared by the conventional deposition precipitation (DP) method. The XPS analysis showed the presence of Au in the different oxidation states (Au⁰, Au¹⁺ and Au³⁺) in the catalyst.     

Stable carbon dioxide reforming of methane over modified Ni/Al2O3 catalysts

CO₂ reforming of methane was studied over modified Ni/Al₂O₃ catalysts. The metal modifiers were Co, Cu, Zr, Mn, Mo, Ti, Ag and Sn. Relative to unmodified Ni/Al₂O₃, catalysts modified with Co, Cu and Zr showed slightly improved activity, while other promoters reduced the activity of CO₂ reforming. Mn-promoted catalyst showed a remarkable reduction in coke deposition, while entailing only a small reduction in catalytic activity compared to unmodified catalyst. The catalysts prepared at high calcination temperatures showed higher activity than those prepared at low calcination temperature. The Mn-promoted catalyst showed very low coke deposition even in the absence of diluent gas and the activity changed only slightly during 100 h operation. This revised version was published online in July 2006 with corrections to the Cover Date.     

Reducibility of supported gold (III) precursors: influence of the metal oxide support and consequences for CO oxidation activity

The origin of CO oxidation performance variations between three different supported Au catalysts (Au/CeO₂, Au/Al₂O₃, Au/TiO₂) was examined by in situ XAFS and DRIFTS measurements. All samples were prepared identically, by deposition-precipitation of an aqueous Au(III) complex with urea, and contained the same gold loading (~1 wt %). The as-prepared supported Au(III) precursors exhibited different reduction behaviour during exposure to the CO/O₂/He reaction mixture at 298 K. The reducibility of the Au(III) precursor was found to decrease as a function of the support material in the order: titania > ceria > alumina. The as-prepared samples were inactive catalysts, but Au/TiO₂ and Au/CeO₂ developed catalytic activity as the reduction of Au(III) to metallic Au proceeded. Au/Al₂O₃ remained inactive. The developed catalytic CO oxidation activity at 298 K varied as a function of the support as follows: titania > ceria > alumina ~ 0. The EXAFS of samples pretreated in air at 773 K and in H₂ at 573 K reveals the presence of only metallic particles for Au/TiO₂ and Au/Al₂O₃. Au(III) supported on CeO₂ remains unreduced after calcination, but reduces during the treatment with H₂. CO oxidation experiments performed at 298 K with the activated samples show that the presence of metallic gold is necessary to obtain active catalysts (Au/CeO₂ is not active after calcination) and that the reducible supports facilitate the genesis of active catalysts, while metallic gold particles on alumina are not active.     

Mechanism of deactivation of Au/Fe2O3 catalysts under water–gas shift conditions

The stability of Au supported catalysts for the water–gas shift reaction was studied. Two types of continuous flow experiments were performed, i.e. temperature-programmed and long-term isothermal stability test. The highest initial rate was obtained for catalysts used without any calcination or other high-temperature treatment. The continuous flow experiments showed that all Au/Fe₂O₃ catalysts deactivated under water–gas shift conditions. The deactivation trend occurred independently on the Au loading, the method of preparation, calcination or high-temperature treatment. The various causes on the deactivation, i.e. the formation of carbon-containing species, the change of Au particles or changes of the support were investigated in terms of DRIFTS coupled with MS, TGA, TEM, N₂ physisorption, ICP, and XRD. Even though stable carbonate and carbonyl surface species were found on the spent catalysts, the quantity of these species indicated that they are not the main cause of the deactivation. Furthermore, the agglomeration of the Au particles was not severe and was not observed for all Au catalysts. The deactivation of Au/Fe₂O₃ was mainly caused by the change of the support. A significant reduction of the surface area of the support is taking place during the water–gas shift reaction as a function of time on stream. This decrease of the surface area can almost solely explain the decrease on the catalytic activity.     

Hydrodechlorination of CCl<Subscript>4</Subscript> on Pt–Au/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Catalysts

A series of Pt/Al₂O₃ catalysts were prepared by the impregnation method and were characterized by TEM, XRD, H₂ and CO chemisorptions, and investigated in the hydrodechlorination of tetrachloromethane. Three Pt-rich, Pt–Au/Al₂O₃ catalysts (Pt₁₀₀, Pt₉₅Au₅ and Pt₉₀Au₁₀) showed a similar metal particle size (~2.5–2.7 nm), so observed changes in the catalytic behavior are ascribed to alloying effect, especially because a considerable degree of Pt–Au mixing was achieved in the bimetallic samples. It appeared that by introducing very small amount of gold (10 at.%) to platinum, the catalytic activity is increased. It is argued that the occurrence of this moderate synergistic effect is associated with a decreased tendency of surface chloriding when platinum is alloyed with gold. Zbigniew Kowalczyk—deceased.     

A comparative study of the selective oxidation of NH3 to N2 over gold, silver and copper catalysts and the effect of addition of Li2O and CeOx

This paper describes the selective oxidation of ammonia into nitrogen over copper, silver and gold catalysts between room temperature and 400 °C using different NH₃/O₂ ratios. The effect of addition of CeO_x and Li₂O on the activity and selectivity is also discussed. The results show that copper and silver are very active and selective toward N₂. However the multicomponent catalysts: M/Li₂O/CeO_x/Al₂O₃ (M: Au, Ag, Cu) perform the best. On all three metal containing catalysts the activity and selectivity is influenced by the particle size and the interaction between metal particles and support.     

Complete oxidation of 2-propanol over gold-based catalysts supported on metal oxides

This paper concerns the preparation of metal oxide-supported gold catalysts and their application to 2-propanol abatement in order to lower the light off temperature. Catalytic oxidation of 2-propanol was investigated on Au/CeO₂, Au/Fe₂O₃, Au/TiO₂ and Au/Al₂O₃ catalysts prepared from the deposition–precipitation (DP) method. The catalysts are characterized by XRD (X-ray diffraction), BET (Brunner–Emmett–Teller), TEM (transmission electron microscopy), NH₃-TPD (NH₃-temperature programmed desorption), H₂-TPR (H₂-temperature programmed reduction), ICP-AES (inductively coupled plasma-atomic emission spectroscopy) and XPS (X-ray photoelectron spectroscopy) techniques. The catalytic activity of Au/metal oxide samples towards the deep oxidation of 2-propanol to CO₂ and water has been found to be strongly dependent on the kind of supports, the amount of gold loading, the calcination temperature and the moisture content in the feed.     

Methanol synthesis pathway over Cu/ZrO2 catalysts: a time‐resolved DRIFT 13C‐labelling experiment

X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) have been used to characterize a series of Cu/Ce/Al₂O₃ catalysts. Catalysts were prepared by incipient wetness impregnation using metal nitrate and alkoxide precursors. Catalyst loadings were held constant at 12 wt% CuO and 5.1 wt% CeO₂. Mixed oxide catalysts were prepared by impregnation of cerium first, followed by copper. The information obtained from surface and bulk characterization has been correlated with CO and CH₄ oxidation activity of the catalysts. Cu/Al₂O₃ catalysts prepared using Cu(II) nitrate (CuN) and Cu(II) ethoxide (CuA) precursors consist of a mixture of copper surface phase and crystalline CuO. The CuA catalyst shows higher dispersion, less crystalline CuO phase, and lower oxidation activity for CO and CH₄ than the CuN catalyst. For Cu/Ce/Al₂O₃ catalysts, Ce has little effect on the dispersion and crystallinity of the copper species. However, Cu impregnation decreases the Ce dispersion and increases the amount of crystalline CeO₂ present in the catalysts, particularly in Ce modified alumina prepared using cerium alkoxide precursor (CeA). Cerium addition dramatically increases the CO oxidation activity, however, it has little effect on CH₄ oxidation. This revised version was published online in July 2006 with corrections to the Cover Date.     

Performance of Gold Nanoparticles Supported on Carbon Nanotubes for Selective Oxidation of Cyclooctene with Use of O2 and TBHP

Gold nanoparticles supported on multi-walled carbon nanotubes (Au/CNTs) were developed for the selective epoxidation of cyclooctene with oxygen and small amount of tert-butyl hydroperoxide (O₂-TBHP). We found that the Au/CNTs could provide the best combination of selectivity and conversion in comparison with the supported gold catalysts with several other carriers like active carbon, graphite, TiO₂, SiO₂ and Al₂O₃. The conversion of cyclooctene and the selectivity to epoxide increased with the amount of TBHP, but both reached almost maxima when the TBHP amount was higher than 5.0 mol% of cyclooctene. The CNTs-supported gold nanoparticles with mean sizes ranging from 3.1 to 15.0 nm could be prepared by using sol-immobilization method. The Au/CNTs catalysts with smaller gold particle size were related to higher epoxide yield, indicating a size effect of gold nanoparticles on the catalytic performance. The results suggested that the epoxidation of cyclooctene over the Au/CNTs with use of O₂-TBHP would be structure-sensitive.     

Effect of MgF2 and Al2O3 supports on the structure and catalytic activity of copper–manganese oxide catalysts

Structure and catalytic activity of double copper–manganese oxide catalysts supported on MgF₂ and Al₂O₃ have been studied. All samples were calcined at 400 °C and those supported on Al₂O₃ also at 550 and 950 °C. The properties of surface species have been characterized by low temperature adsorption of nitrogen, XRD and TPR-H₂. The catalytic activities have been tested in low-temperature CO oxidation and in NO reduction by propene. The supported oxides react with each other during calcination to form CuMn₂O₄ spinel. The spinel seems to be responsible for the catalytic activity of the double copper–manganese catalysts. The temperature of calcination changes the strength of interaction between the active phase and the supports influencing the catalytic activity.     

Low temperature CO oxidation over Au/TiO2 and Au/SiO2 catalysts

After a high-temperature reduction (HTR) at 773 K, TiO₂-supported Au became very active for CO oxidation at 313 K and was an order of magnitude more active than SiO₂-supported Au, whereas a low-temperature reduction (LTR) at 473 K produced a Au/TiO₂ catalyst with very low activity. A HTR step followed by calcination at 673 K and a LTR step gave the most active Au/TiO₂ catalyst of all, which was 100-fold more active at 313 K than a typical 2% Pd/Al₂O₃ catalyst and was stable above 400 K whereas a sharp decrease in activity occurred with the other Au/TiO₂ (HTR) sample. With a feed of 5% CO, 5% O₂ in He, almost 40% of the CO was converted at 313 K and essentially all the CO was oxidized at 413 K over the best Au/TiO₂ catalyst at a space velocity of 333 h^–1 based on CO + O₂. Half the chloride in the Au precursor was retained in the Au/TiO₂ (LTR) sample whereas only 16% was retained in the other three catalysts; this may be one reason for the low activity of the Au/TiO₂ (LTR) sample. The reaction order on O₂ was approximately 0.4 between 310 and 360 K, while that on CO varied from 0.2 to 0.6. The chemistry associated with this high activity is not yet known but is presently attributed to a synergistic interaction between gold and titania.     

High-temperature close coupled catalysts Pd/Ce-Zr-M/Al2O3 (M = Y, Ca or Ba) used for the total oxidation of propane

A series of high-temperature close coupled catalysts Pd/Ce-Zr-M/Al₂O₃ (M = Y, Ca or Ba) were prepared by ultrasonic-assisted successive impregnation. The catalysts were subjected to a series of characterization measurements. The results of activity evaluation show that Y is the best promoter for propane total oxidation, especially at the calcination temperature of 1100 °C. It is interesting that although the BET specific surface areas and the dispersion of Pd species decrease, the Y-promoted catalyst calcined at 1100 °C shows higher catalytic activity than the corresponding one calcined at 900 °C and better sulfur-resisting performance. The results of TEM, TPHD and CO chemisorption indicate that Y can remarkably increase the dispersion of Pd species. However, the dispersion is hard to be connected with the activity increase as the calcination temperature is elevated from 900 to 1100 °C. The change of active phases and the interaction between Pd species and the supports may account for the activity enhancement. Combined with XRD, H₂-TPR and O₂-TPD results, it is deduced that the coexistence of metallic Pd and PdO species in the catalysts calcined at 1100 °C may be also favorable to C₃H₈ oxidation. In a word, Pd/Ce-Zr-Y/Al₂O₃ is indeed a promising high-temperature close coupled catalyst applicable to high temperature.     

Efficient production of hydrogen and multi-walled carbon nanotubes from ethanol over Fe/Al2O3 catalysts

Fe/Al₂O₃ catalysts with different Fe loadings (10-90 mol%) were prepared by hydrothermal method. Ethanol decomposition was studied over these Fe/Al₂O₃ catalysts at temperatures between 500 and 800 °C to produce hydrogen and multi-walled carbon nanotubes (MWCNTs) at the same time. The results showed that the catalytic activity and stability of Fe/Al₂O₃ depended strongly on the Fe loading and reaction temperature. The Fe(30 mol%)/Al₂O₃ and Fe(40 mol%)/Al₂O₃ were both the effective catalyst for ethanol decomposition into hydrogen and MWCNTs at 600 °C. Several reaction pathways were proposed to explain ethanol decomposition to produce hydrogen and carbon (including nanotube) at the same time.     

High Efficiency of Noble Metal and Metal Oxide Catalyst Systems for the Selective Reduction of NO with Propene in Lean Exhaust Gas

An investigation was conducted of noble metal and metal oxide catalysts deposited on Al₂O₃. The noble metals Pt, Pd, Rh the metal oxides CuO, SnO₂, CoO, Ag₂O, In₂O₃, catalysts were examined. Also investigated were noble metal Pt, Pd, Rh-doped In₂O₃/Al₂O₃ catalysts prepared by single sol–gel method. Both were studied for their capability to reduce NO by propene under lean conditions. In order to improve the catalytic activity and the temperature window, the intermediate addition propene between a Pt/Al₂O₃ oxidation and metal oxide combined catalyst system was also studied. Pt/Al₂O₃ and In₂O₃/Al₂O₃ combined catalyst showed high NO reduction activity in a wider temperature window, and more than 60% NO conversion was observed in the temperature range of 300–550 °C.     

Characterization of hydrodesulfurization catalyst prepared by impregnating cobalt nitrate solution onto the sulfided MoO3/Al2O3 catalyst

CoMo/Al₂O₃ catalysts were prepared by impregnating Cobalt nitrate solution into oxidic or sulfided Mo/Al₂O₃. The properties of CoMo/Al₂O₃ catalysts were characterized by XRD, TPS, oxygen chemisorption and ESR. Catalytic activity of CoMo/Al₂O₃ catalyst was evaluated by thiophene HDS as a probe reaction. When CoMo/Al₂O₃ catalyst was prepared by impregnating Cobalt nitrate solution into sulfided Mo/Al₂O₃, the interaction between Mo and alumina became weaker and the formation of synergic phase was facilitated. These structural changes may explain higher HDS activity of CoMo/Al₂O₃ catalyst prepared by impregnating Cobalt nitrate solution into sulfided Mo/Al₂O₃.     

Mesoporous Au/TiO2 Catalysts for Low Temperature CO Oxidation

The activity and stability of structurally well defined mesoporous Au/TiO₂ catalysts with different support morphologies and pore sizes for low temperature CO oxidation was investigated by kinetic measurements and in-situ IR spectroscopy. The resulting catalysts with Au particle sizes of ∼3 nm exhibit a high activity for CO oxidation, similar to or exceeding that of highly active standard Au/TiO₂ catalysts with similar size Au nanoparticles and loading, and a significantly lower tendency for deactivation. Possible reasons for the improved performance of these catalysts are discussed.