铈离子修饰SiO2膜层在模拟深海条件下的腐蚀行为研究

在X80钢上分别用溶胶-凝胶法和电沉积法制备了铈离子修饰SiO₂膜层,并研究了膜层在20 MPa下3.5%NaCl溶液中的腐蚀行为。利用高温高压电化学反应釜对试样的开路电位、电化学阻抗、极化曲线进行了测试,利用扫描电镜、能谱仪、X射线衍射仪、X射线光电子能谱仪以及接触角测试仪对试样腐蚀形貌、腐蚀产物相以及接触角进行了分析。结果显示,两种方法制备的膜层的抗腐蚀性能在深海均有下降,且电沉积膜层下降尤为显著。在20 MPa去离子水中浸泡后的膜层均未出现明显裂纹;在20 MPa盐水中浸泡后,电沉积膜层出现些许开裂,而溶胶-凝胶膜层仍较为完好;在20 MPa盐水中恒电位极化腐蚀后,电沉积膜层出现明显龟裂和脱落,而溶胶-凝胶膜层仅出现开裂。两种膜层腐蚀之前均表现亲水性,而腐蚀后接触角明显增大,呈现出疏水性。     

2205钢在模拟深海热液区中的腐蚀行为

利用交流阻抗法、线性极化法、动电位极化法及Mott-Schottky分析法,研究了2205钢在不同温度、20 MPa静水压的3.5%Na Cl溶液中的电化学性质,通过SEM、EDS及白光干涉仪分析了电化学测试后2205钢的腐蚀形貌及腐蚀产物。结果表明,在模拟深海热液区环境中,2205钢在25℃下具有良好的耐点蚀能力;溶液温度达到65℃时,2205钢表面会出现明显的点蚀现象;溶液温度达到150和200℃时,2205钢表面会产生裂纹状点蚀坑;65℃时,点蚀坑主要发生在奥氏体相内,100~200℃时,点蚀坑主要发生在铁素体相内。随着模拟深海热液区温度的升高,2205钢的电化学阻抗及线性极化电阻先减小后增大,且在150℃的电化学阻抗及线性极化电阻最小;2205钢的点蚀电位随着温度的升高先负移后正移,其在模拟深海热液区中生成的钝化膜载流子密度随着温度的升高而增大。     

X80和X52钢在模拟海水环境中的腐蚀行为与规律

采用模拟浸泡实验、腐蚀形貌分析以及动电位极化和电化学阻抗技术研究了X52和X80钢在模拟海水环境中的腐蚀行为。结果表明:饱和氧时即模拟浅海条件下,X80和X52钢试样表面全面腐蚀和点蚀都会发生,腐蚀速率较大;低氧时即模拟深海条件下,二者主要发生点蚀,腐蚀速率较小。通过对X52和X80钢在模拟海水环境中针对含氧量这一影响因素的腐蚀行为与规律的对比分析得出,X80钢更适用于深海。     

AM60B镁合金防腐蚀Ce-V/溶胶-凝胶复合涂层的应用（英文）

研究AM60B镁合金表面复合涂层的应用,该涂层由铈-钒转化膜和混合溶胶-凝胶层组成。扫描电镜和X射线能谱分析显示铈-钒转化膜存在开裂结节结构,该转化膜由氧、铈、钒和镁原子组成。转化膜中的裂纹被致密无缺陷的混合溶胶-凝胶薄膜密封。在Harrison溶液中进行电位极化和电化学阻抗测试,结果表明铈-钒转化膜对镁合金提供了很小的防腐保护,然而复合涂层显著增大了镁合金的抗腐蚀性。通过密封铈-钒转化膜的裂缝,溶胶-凝胶膜对合金防护和阻碍腐蚀起到了很大的作用。极化测试后采用扫描电子显微镜验证了电化学测试结果。     

天然海水中微生物膜对316L不锈钢腐蚀行为研究

采用电化学技术包括开路电位、电化学阻抗谱、动电位极化、循环极化、表面表征技术、包括扫描电镜和能谱分析研究了316L不锈钢在天然海水中微生物膜影响的初期腐蚀行为。研究表明,海洋微生物在不锈钢表面发生附着形成生物膜。在天然海水中不锈钢的开路电位正移约450mV,而在灭菌海水中不锈钢的开路电位基本保持不变。电化学阻抗和极化实验结果指出,海洋微生物膜使不锈钢阻抗增加,点蚀电位升高,生物膜抑制了不锈钢的腐蚀发生。这种抑制作用经历了一个先变大后减小的过程。天然海水中,海洋生物膜的附着和其代谢产物作用使不锈钢的耐蚀性能得到提高,这一耐蚀性能的提高与生物膜影响的阳极抑制作用有关。     

不同温度下X80钢在高pH土壤模拟溶液中的腐蚀电化学行为

采用动电位极化、金相显微镜及电化学阻抗谱等方法研究了X80钢在不同温度(25℃,45℃和65℃)的高pH土壤模拟溶液(0.5mol.L-1 Na2CO3+1.0mol.L-1 NaHCO3)中的腐蚀电化学行为。动电位极化及金相显微镜结果表明,随着温度的升高,X80钢腐蚀速率增加,钝化膜耐蚀性降低,且65℃时最为严重;不同温度下钝化膜的电化学阻抗谱均呈现高、中频段容抗弧和低频段Warburg阻抗特征,随着温度的升高,X80钢表面钝化膜致密性逐渐变差,对基体的保护作用逐渐降低。     

超声表面加工对X80管线钢及焊缝电化学行为的影响

通过超声表面滚压(Ultrasonic Surface Rolling Processing,USRP)技术对X80管线钢及焊缝进行加工处理,利用透射电镜对超声表面加工后母材和焊缝表面进行观察,用交流阻抗技术和动电位极化技术对X80钢及焊缝在高p H值溶液中表面的电化学腐蚀行为进行研究。结果表明,USRP处理可以使X80管线钢及焊缝表层晶粒细化至纳米级别,降低电化学腐蚀发生的可能性;试样在腐蚀介质中发生活化-钝化转变,USRP处理能够增大极化电阻,使得X80管线钢及焊缝的电化学腐蚀倾向降低。     

空蚀对20SiMn在3%NaCl溶液中的电化学腐蚀行为的影响

利用带电化学测试系统的磁致伸缩空蚀试验机研究了 20SiMn低合金钢在3%NaCl水溶液中的电化学腐蚀行为，通过空蚀和静态条件下的自腐蚀电位变化以及交流阻抗谱和动电位极化曲线的比较，分析了空蚀加速20SiMn低合金钢电化学腐蚀的机理.结果表明，空蚀使20SiMn低合金钢的自腐蚀电位正移200 mV，并显著降低电荷转移电阻和线性极化电阻，使电化学腐蚀速率增大约54倍；随着空蚀的进行，电荷转移电阻和线性极化电阻减小，空蚀3 h后逐渐趋于稳定.     

交变载荷频率对MS X65管线钢在H2S介质中腐蚀电化学行为影响

采用动电位极化、线性极化、电化学阻抗等电化学测试技术,研究了不同应力比(R)下MS X65管线钢在含H2S介质中的腐蚀电化学行为随交变载荷频率变化的规律.结果 表明:自腐蚀电流密度Icorr、电荷转移电阻Rct、线性极化电阻R等腐蚀电化学动力学参数均随着交变载荷频率的增加,先上升或下降,后趋于稳定,存在一个临界交变频率...     

厌氧微生物对紫铜腐蚀行为的影响

采用开路电位、电化学极化曲线、电化学阻抗谱(EIS)研究了紫铜在海洋厌氧菌影响下的腐蚀行为。结果表明,扫描电子显微镜SEM形貌分析结果表明在紫铜上附着的SRB海洋微生物呈微弯杆状,材料表面形成较致密的半透明的生物细菌膜。电化学测试结果表明,紫铜在SRB细菌培养基海水中的腐蚀过程主要受活化极化控制,SRB微生物的存在导致紫铜的开路电位和活化极化率变小,从而加速了紫铜的腐蚀进程。     

Al-Ti-Si-RE涂层在模拟深海压力下的耐蚀机理

通过电化学测试技术与微观分析等手段研究了高速电弧喷涂Al-Ti-Si-RE涂层在模拟深海压力下的耐蚀机理。结果表明:Al-Ti-Si-RE涂层在静水压力条件下具有良好的耐蚀性能。电化学分析表明,在3 MPa浸泡480 h后动电位极化曲线阳极区上出现了1个类似钝化区间的"平台",主要是由于腐蚀产物阻塞腐蚀通道的原因;电化学阻抗谱(EIS)分析则表明,在高压下涂层Al钝化膜在浸泡6 h左右后已溶解,12 h后逐步趋于稳定,300~480 h区间几乎无变化;电化学噪声(EN)测试对比了涂层在常压和高压条件下0~64 ks的腐蚀情况,定量描述了涂层"钝化膜溶解-腐蚀产物快速形成-进入稳定阶段"的腐蚀过程。最后通过微观形貌观察和XRD等测试手段分析,Al-Ti-Si-RE涂层中的富Ti相(主要成分为TiAl、TiAl3等金属间化合物)具有良好的耐蚀特性,且呈现为多孔结构,Al在高压下快速腐蚀溶解填充富Ti相"骨架"孔隙,形成的涂层表面致密,其结构能够有效阻塞腐蚀通道,抑制腐蚀进行。     

化学沉积铈转化膜的工艺优化及其耐蚀性

采用化学沉积法在铝阳极氧化膜上制备铈转化膜。通过SEM和EDS表征了阳极氧化膜、化学沉积铈转化膜形貌和组成成分;用极化曲线法、EIS交流阻抗法和酸、碱点滴试验对膜耐蚀性进行了评估。结果表明,在铝阳极氧化膜上经过化学沉积可制备铈转化膜,其耐蚀性优于铝阳极氧化膜的耐蚀性。优化的铈转化膜工艺为:3 g/LCe2(SO4)3,20 ml/L H2O2,温度50℃,时间60 min。     

Effect of surface treatments based on self‐assembling molecules and cerium coatings on the AA3003 alloy corrosion resistance

This work presents the effects of a cerium conversion coating, self‐assembling molecules (SAM) treatment, and a combination of these two treatments on the corrosion resistance of the AA3003 alloy. The results were compared to that of a conversion coating treatment with hexavalent chromium (Cr VI). The corrosion resistance of the surface‐treated AA3003 alloy samples was investigated by electrochemical impedance spectroscopy and anodic polarization curves in 0.5 mol/L sodium sulfate solution with pH adjusted to 4.0. The results showed that the SAM treatment offered better corrosion protection for the AA3003 alloy than that provided by cerium conversion coating. The combination of cerium conversion and SAM treatments improved the corrosion resistance of the AA3003 alloy due to SAM adsorption on the alloy substrate exposed at the defects in the cerium conversion layer.     

Application of CeH–V/ sol–gel composite coating for corrosion protection of AM60B magnesium alloy

Application of a composite coating on AM60B magnesium alloy consisting of cerium–vanadium conversion coating and a hybrid sol–gel layer was investigated. Scanning electron microscopy and energy dispersive X-ray spectroscopy analyses revealed a cracked nodular structure for the cerium–vanadium conversion coating which was mainly composed of O, Ce, V, and Mg atoms. All the cracks in the conversion coating were completely sealed by a thin, compact and defect-free hybrid sol–gel film. Potentiodynamic polarization and electrochemical impedance spectroscopy experiments in Harrison's solution showed that the cerium–vanadium conversion coating provides minimal protection against corrosion while the composite coating significantly increases the corrosion resistance of the magnesium alloy. Sol–gel film provides protection against corrosion by sealing cracks in the cerium–vanadium conversion coating and acting as a barrier. Scanning electron microscopy analyses after polarization tests confirmed the results obtained by the electrochemical tests.     

镀锌钢板铈盐钝化的电化学性能研究

采用稀土铈盐钝化工艺对镀锌钢板进行了钝化处理.比较了镀锌钢板在0.5mol/L的NaCl溶液中钝化前后的极化曲线、电化学交流阻抗谱.研究了铈盐钝化膜的耐蚀性能,并根据阻抗谱特征建立了腐蚀等效电路.结果表明:经铈盐钝化处理后的镀锌钢板,其腐蚀电流密度下降、极化电阻升高,稀土铈盐钝化膜抑制了镀锌钢板的腐蚀过程,经铈盐钝化处理后,镀锌钢板的耐蚀性能优于空白试样,接近低铬钝化处理样品的耐蚀性.同时,简要分析了稀土铈盐对镀锌钢板的钝化机理.     

Corrosion electrochemical behaviors of silane coating coated magnesium alloy in NaCl solution containing cerium nitrate

Sol–gel coatings cannot provide adequate corrosion protection for metal/alloys in the corrosive environments due to their high crack‐forming potential. This paper demonstrates the possibility to employ cerium nitrate as inhibitor to decrease the corrosion development of sol–gel‐based silane coating on the magnesium alloy in NaCl solution. Cerium nitrate was added into the NaCl solution where the silane coating coated magnesium alloy was immersed. Scanning electron microcopy (SEM) was used to examine surface morphology of the silane coating coated magnesium alloy immersed in NaCl solutions doped and undoped with cerium nitrate. The corrosion electrochemical behaviors were investigated using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests. The results showed that the introduction of cerium nitrate into NaCl solution could effectively inhibit the corrosion of the silane coating coated magnesium alloy. Moreover, the influence of concentration of cerium nitrate on the corrosion inhibition and the possible inhibiting mechanism were also discussed in detail.     

Electrodeposition of zinc on AZ91D magnesium alloy pre‐treated by stannate conversion coatings

A stannate chemical conversion process followed by an activation procedure was employed as the pre‐treatment process for AZ91D magnesium alloy substrate. Zn was electroplated onto the pre‐treated AZ91D magnesium alloy surface from pyrophosphate bath to improve the corrosion resistance and the solderability. The surface morphologies of conversion coating and zinc coating were examined with scanning electron microscope (SEM). The phase composition of conversion coating was investigated by X‐ray diffraction (XRD). The electrochemical corrosion behavior of the coatings in the corrosive solution was investigated by potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS). The experimental results showed that the activated stannate chemical conversion coating provided a suitable interface between zinc coating and the AZ91D magnesium alloy substrate. The corrosion resistance of the AZ91D substrate was improved by the zinc coating.     

The electrochemical study of corrosion resistance of silane-based hybrid films doped with rare earth salt on aluminum alloy

采用溶胶-凝胶法, 以γ-环氧丙氧丙基三甲氧基硅烷(γ-GPTMS)和正硅酸乙酯 (TEOS)为前驱体, 在2A12铝合金表面制备了稀土铈盐(Ce(NO3)3)掺杂的有机－无机杂化膜, 研究了铈盐掺杂浓度和涂层固化温度等工艺条件. 通过极化曲线和电化学阻抗谱(EIS), 比较了掺杂与未掺杂有机－无机硅烷杂化膜、铬酸盐转化膜和RE转化膜在3.5%NaCl (质量分数)溶液中的耐腐蚀性能. 测试结果均表明, 铈盐掺杂硅烷杂化膜的极化电阻比掺杂前增大了约13倍,并显著高于铬酸盐转化膜和RE转化膜.     

Study of Cerium and Lanthanum Conversion Coatings on AZ63 Magnesium Alloy Surface

采用扫描电子显微镜,X射线能谱,Tafel极化曲线和电化学阻抗谱法研究了铈镧转化膜对AZ63镁合金耐蚀性能的影响。结果表明,铈和镧的复合转化膜比单一稀土膜的表面更加均匀致密,对镁合金的耐蚀性有明显改善。双稀土转化膜的缓蚀效果随着浸泡成膜时间的增长而增加。延长时效时间有助于铈和镧的进一步氧化,耐蚀性能先增后减,时效48 h膜层的耐蚀效果最好。     

Effect of Deep Sea Pressures on the Corrosion Behavior of X65 Steel in the Artificial Seawater

The corrosion behaviors of X65 steel in the artificial seawater at different hydrostatic pressures are investigated by potentiodynamic polarization measurements, electrochemical impedance spectroscopy measurements and weight loss measurements.The corroded morphologies and the corrosion products are also investigated by scanning electron microscopy, X-ray diffraction analysis and Raman analysis.The results show that the corrosion current increases as the hydrostatic pressure increases.The charge transfer resistance decreases as the hydrostatic pressure increases.The corrosion products are mainly composed of γ-FeOOH and Fe_3O_4 at the atmospheric pressure, while the main components are γ-FeOOH, Fe_3O_4, and γ-Fe_2O_3 at the high pressure.The hydrostatic pressure accelerates the corrosion of X65 steel due to its effect on the chemical and physical properties of corrosion products, including the promoted reduction of γ-FeOOH and the wider and deeper cracks on the corrosion products layer.