Optimal design of laminated piezocomposite energy harvesting devices considering stress constraints

Energy harvesting devices are smart structures capable of converting the mechanical energy (generally, in the form of vibrations) that would be wasted otherwise in the environment into usable electrical energy. Laminated piezoelectric plate and shell structures have been largely used in the design of these devices because of their large generation areas. The design of energy harvesting devices is complex, and they can be efficiently designed by using topology optimization methods (TOM). In this work, the design of laminated piezocomposite energy harvesting devices has been studied using TOM. The energy harvesting performance is improved by maximizing the effective electric power generated by the piezoelectric material, measured at a coupled electric resistor, when subjected to a harmonic excitation. However, harmonic vibrations generate mechanical stress distribution that, depending on the frequency and the amplitude of vibration, may lead to piezoceramic failure. This study advocates using a global stress constraint, which accounts for different failure criteria for different types of materials (isotropic, piezoelectric, and orthotropic). Thus, the electric power is maximized by optimally distributing piezoelectric material, by choosing its polarization sign, and by properly choosing the fiber angles of composite materials to satisfy the global stress constraint. In the TOM formulation, the Piezoelectric Material with Penalization and Polarization material model is applied to distribute piezoelectric material and to choose its polarization sign, and the Discrete Material Optimization method is applied to optimize the composite fiber orientation. The finite element method is adopted to model the structure with a piezoelectric multilayered shell element. Numerical examples are presented to illustrate the proposed methodology. Copyright © 2015 John Wiley & Sons, Ltd.     

Growth of 3D branched ZnO nanowire for DC-type piezoelectric nanogenerators

In this paper, we have demonstrated 3D branched ZnO nanotrees (ZNTs) on flexible ITO–PET substrates by a facile two-step hydrothermal approach. The characterization of the as-grown ZNTs was studied by using SEM and XRD. Furthermore, self-powered piezoelectric nanogenerators (NGs) based on these ZNTs were fabricated. It is proved that the ZNT structures could significantly enhance the output current to ~300 nA, much higher than that of the previously reported NWs-based NGs, and their application toward energy harvesting devices is promising for the miniaturization of a power package and wearable devices.     

A Review on Piezoelectric,Magnetostrictive, and Magnetoelectric Materials and Device Technologies for Energy Harvesting Applications

In the coming era of the internet of things (IoT), wireless sensor networks that monitor, detect, and gather data will play a crucial role in advancements in public safety, human healthcare, industrial automation, and energy management. Batteries are currently the power source of choice for operating wireless network devices due to their ease of installation; however, they require periodic replacement due to capacity limitations. Within the scope of the IoT, battery maintenance of the trillion sensor nodes that may be implemented will be practically infeasible from environmental, resource, and labor cost perspectives. In considering individual self‐powered sensor nodes, the idea of harvesting energy from ambient vibrations, heat, and electromagnetic waves has recently triggered noticeable research interest in the academic community. This paper gives an overview of energy harvesting materials and systems. Three main categories are presented: piezoelectric ceramics/polymers, magnetostrictive alloys, and magnetoelectric (ME) multiferroic composites. State‐of‐the‐art harvesting materials and structures are presented with a focus on characterization, fabrication, modeling and simulation, and durability and reliability. Some perspectives and challenges for the future development of energy harvesting materials are also highlighted.

     

Evaluation of power extraction circuits on piezo‐transducers operating under low‐frequency vibration‐induced strains in bridges

The concept of piezoelectric energy harvesting (PEH) provides a promising solution for perpetually running low‐power electronic devices such as wireless sensor networks by harvesting ambient vibrations generated from civil structures such as long span bridges, city flyovers, elevated metro corridors, which are constantly under dynamic loads. However, its successful industrial‐scale deployment on civil structures is still not realised because of the low‐frequency of vibrations (typically <5 Hz) encountered there, coupled with the low levels of voltage generation. The vast majority of PEH‐related studies have only focused on PEH configurations and geometries, Often entailing secondary structures. d₃₁ mode, which is the most natural mode of excitation, has not been investigated in depth for piezo‐patches directly bonded on the main structure. Studies, which have focused on electronic conditioning circuitry, have been restricted to typically high‐voltage and high‐frequency scenarios only. This paper focuses on systematically studying the issues inflicting energy harvesting from the ambient vibrations induced flexural strains civil structures, such as city flyovers, using piezo elements in d₃₁ mode. Vibration measurements are first undertaken from a typical city flyover consisting of steel girders supporting a reinforced concrete (RC) deck. The basic site measurements are employed to perform a laboratory‐based parametric study to investigate the influence of parameters such as vibration frequency, voltage, and circuit components like diodes on PEH. On the basis of the experimental results, it can be concluded that power in microwatts range can be typically harvested from these civil structures through directly bonded piezo patches in d₃₁ mode. However, there are still issues associated with electronic circuitry accompanying harvesters, such as diodes and storage elements. The same are summarised and future directions envisioned.     

Advanced pyroelectric materials for energy harvesting and sensing applications

Heat energy is among the most wasted energy in the environment which is available in an ample quantity. So, developing new technology for harvesting and detecting wasted thermal energy to produce electrical energy which may be used as reliable energy sources for ultra-low power devices like nanogenerators and self-powered sensor applications. In this approach, pyroelectric energy harvesting technology has gained a huge attraction for application in power generation and sensing systems. Currently, a class of pyroelectric and piezoelectric materials has drawn enormous attraction because of its pyroelectric effect caused by spontaneous polarization and successful thermal energy harvesting for producing electrical energy for application in many sensor networks. This review makes a comprehensive summary of the significance and physical application of pyroelectric materials including single crystal, inorganic films, ceramics, organic materials, polymers, and composites as energy harvesting devices for scavenging thermal energy from surrounding for sensing devices. Finally, the perspective for next-generation self-powered sensor technologies is described.     

Broadband piezoelectric energy harvesting devices using multiple bimorphs with different operating frequencies

This paper presents a novel approach for designing broadband piezoelectric harvesters by integrating multiple piezoelectric bimorphs (PBs) with different aspect ratios into a system. The effect of 2 connecting patterns among PBs, in series and in parallel, on improving energy harvesting performance is discussed. It is found for multifrequency spectra ambient vibrations: 1) the operating frequency band (OFB) of a harvesting structure can be widened by connecting multiple PBs with different aspect ratios in series; 2) the OFB of a harvesting structure can be shifted to the dominant frequency domain of the ambient vibrations by increasing or decreasing the number of PBs in parallel. Numerical results show that the OFB of the piezoelectric energy harvesting devices can be tailored by the connection patterns (i.e., in series and in parallel) among PBs.     

Estimation of Electric Charge Output for Piezoelectric Energy Harvesting

Abstract: Piezoelectric materials (PZT) can be used as mechanisms to transfer mechanical energy, usually ambient vibration, into electrical energy that can be stored and used to power other devices. With the recent advances in wireless and micro‐electro‐mechanical‐systems (MEMS) technology, sensors can be placed in exotic and remote locations. As these devices are wireless it becomes necessary that they have their own power supply. The power supply in most cases is the conventional battery; however, problems can occur when using batteries because of their finite life span. Because most sensors are being developed so that they can be placed in remote locations such as structural sensors on a bridge or global positioning service (GPS) tracking devices on animals in the wild, obtaining the sensor simply to replace the battery can become a very expensive task. Furthermore, in the case of sensors located on civil structures, it is often advantageous to embed them, making access impossible. Therefore, if a method of obtaining the untapped energy surrounding these sensors was implemented, significant life could be added to the power supply. One method is to use PZT materials to obtain ambient energy surrounding the test specimen. This captured energy could then be used to prolong the power supply or in the ideal case provide endless energy for the sensors lifespan. The goal of this study is to develop a model of the PZT power harvesting device. This model would simplify the design procedure necessary for determining the appropriate size and vibration levels necessary for sufficient energy to be produced and supplied to the electronic devices. An experimental verification of the model is also performed to ensure its accuracy.     

Influence of pattern gradation on the design of piezocomposite energy harvesting devices using topology optimization

Piezoelectric materials can be used to convert oscillatory mechanical energy into electrical energy. Energy harvesting devices are designed to capture the ambient energy surrounding the electronics and convert it into usable electrical energy. The design of energy harvesting devices is not obvious, requiring optimization procedures. This paper investigates the influence of pattern gradation using topology optimization on the design of piezocomposite energy harvesting devices based on bending behavior. The objective function consists of maximizing the electric power generated in a load resistor. A projection scheme is employed to compute the element densities from design variables and control the length scale of the material density. Examples of two-dimensional piezocomposite energy harvesting devices are presented and discussed using the proposed method. The numerical results illustrate that pattern gradation constraints help to increase the electric power generated in a load resistor and guides the problem toward a more stable solution.     

Fiber/Fabric-Based Piezoelectric and Triboelectric Nanogenerators for Flexible/Stretchable and Wearable Electronics and Artificial Intelligence

Integration of advanced nanogenerator technology with conventional textile processes fosters the emergence of textile-based nanogenerators (NGs), which will inevitably promote the rapid development and widespread applications of next-generation wearable electronics and multifaceted artificial intelligence systems. NGs endow smart textiles with mechanical energy harvesting and multifunctional self-powered sensing capabilities, while textiles provide a versatile flexible design carrier and extensive wearable application platform for their development. However, due to the lack of an effective interactive platform and communication channel between researchers specializing in NGs and those good at textiles, it is rather difficult to achieve fiber/fabric-based NGs with both excellent electrical output properties and outstanding textile-related performances. To this end, a critical review is presented on the current state of the arts of wearable fiber/fabric-based piezoelectric nanogenerators and triboelectric nanogenerators with respect to basic classifications, material selections, fabrication techniques, structural designs, and working principles, as well as potential applications. Furthermore, the potential difficulties and tough challenges that can impede their large-scale commercial applications are summarized and discussed. It is hoped that this review will not only deepen the ties between smart textiles and wearable NGs, but also push forward further research and applications of future wearable fiber/fabric-based NGs.     

共振频率可调式非线性压电振动能量收集器

振动能量回收技术能够将环境中的机械振动能转换成电能,进而为微功耗装置供电,具有良好的应用前景。设计了一种利用压电材料的新型振动能量收集器,该机电耦合结构由一对非对称压电悬臂梁组成,悬臂梁末端固定有永磁体,利用永磁体产生的非线性力,实现了悬臂梁共振频率与外界激振频率的匹配调节。提出了该结构的理论模型,借助Matlab/Simulink数值分析软件对理论模型进行了仿真分析,并通过实验进行了验证。实验结果表明外界激励加速度幅值为3 m/s~2的时,结构即能实现较大频带范围内的频率匹配调节,频带范围不低于6.5Hz,最大回收功率不低于2 mW。     

Recent Progress on Piezotronic and Piezo‐Phototronic Effects in III‐Group Nitride Devices and Applications

Wurtzite‐structured III‐group nitrides, like GaN, InN, AlN, and their alloys, present both piezoelectric and semiconducting properties under straining owing to the polarization of ions in a crystal with non‐central symmetry. The piezoelectric polarization charges are created at the interface when a strain is applied. As a result, a piezoelectric potential (piezopotential) is produced, which is used as a “gate” to tune/control the charge transport behavior across a metal/semiconductor interface or a p‐n junction. This is called as piezotronic effect. A series of piezotronic devices and applications have been developed, such as piezotronic nanogenerators (NGs), piezotronic transistors, piezotronic logic devices, piezotronic electromechanical memories, piezotronic enhanced biochemical, and gas sensors and so on. With the flourished development of piezotronic effect, the piezo‐phototronic effect, as the three‐way coupling of piezoelectric polarization, semiconductor properties, and optical excitation, utilizes the piezopotential to modulate the energy band profile and control the carrier generation, transportation, separation, and/or recombination for improving performances of optoelectronic devices. This paper intends to provide an overview of the rapid progress in the emerging fields of piezotronics and piezo‐phototronics, covering from the fundamental principles to devices and applications. This study will provide important insight into the potential applications of GaN based electronic/optoelectronic devices in sensing, active flexible/stretchable electronics/optoelectronics, energy harvesting, human‐machine interfacing, biomedical diagnosis/therapy, and prosthetics.

     

Enhanced piezoelectricity and stretchability in energy harvesting devices fabricated from buckled PZT ribbons

The development of a method for integrating highly efficient energy conversion materials onto soft, biocompatible substrates could yield breakthroughs in implantable or wearable energy harvesting systems. Of particular interest are devices which can conform to irregular, curved surfaces, and operate in vital environments that may involve both flexing and stretching modes. Previous studies have shown significant advances in the integration of highly efficient piezoelectric nanocrystals on flexible and bendable substrates. Yet, such inorganic nanomaterials are mechanically incompatible with the extreme elasticity of elastomeric substrates. Here, we present a novel strategy for overcoming these limitations, by generating wavy piezoelectric ribbons on silicone rubber. Our results show that the amplitudes in the waves accommodate order-of-magnitude increases in maximum tensile strain without fracture. Further, local probing of the buckled ribbons reveals an enhancement in the piezoelectric effect of up to 70%, thus representing the highest reported piezoelectric response on a stretchable medium. These results allow for the integration of energy conversion devices which operate in stretching mode via reversible deformations in the wavy/buckled ribbons.     

Hybrid Nanogenerators for Ocean Energy Harvesting: Mechanisms,Designs, and Applications

The ocean holds vast potential as a renewable energy source, but harnessing its power has been challenging due to low-frequency and high-amplitude stimulation. However, hybrid nanogenerators (HNGs) offer a promising solution to convert ocean energy into usable power efficiently. With their high sensitivity and flexible design, HNGs are ideal for low-frequency environments and remote ocean regions. Combining triboelectric nanogenerators (TENGs) with piezoelectric nanogenerators (PENGs) and electromagnetic nanogenerators (EMGs) creates a unique hybrid system that maximizes energy harvesting. Ultimately, hybrid energy-harvesting systems offer a sustainable and reliable solution for growing energy needs. This study provides an in-depth review of the latest research on ocean energy harvesting by hybrid systems, focusing on self-powered applications. The article also discusses primary hybrid designs for devices, powering self-powered units such as wireless communication systems, climate monitoring systems, and buoys as applications. The potential of HNGs is enormous, and with rapid advancements in research and fabrication, these systems are poised to revolutionize ocean energy harvesting. It outlines the pros and cons of HNGs and highlights the major challenges that must be overcome. Finally, future outlooks for hybrid energy harvesters are also discussed.     

Carbon‐Nanotube‐Based Thermoelectric Materials and Devices

Conversion of waste heat to voltage has the potential to significantly reduce the carbon footprint of a number of critical energy sectors, such as the transportation and electricity‐generation sectors, and manufacturing processes. Thermal energy is also an abundant low‐flux source that can be harnessed to power portable/wearable electronic devices and critical components in remote off‐grid locations. As such, a number of different inorganic and organic materials are being explored for their potential in thermoelectric‐energy‐harvesting devices. Carbon‐based thermoelectric materials are particularly attractive due to their use of nontoxic, abundant source‐materials, their amenability to high‐throughput solution‐phase fabrication routes, and the high specific energy (i.e., W g^?1) enabled by their low mass. Single‐walled carbon nanotubes (SWCNTs) represent a unique 1D carbon allotrope with structural, electrical, and thermal properties that enable efficient thermoelectric‐energy conversion. Here, the progress made toward understanding the fundamental thermoelectric properties of SWCNTs, nanotube‐based composites, and thermoelectric devices prepared from these materials is reviewed in detail. This progress illuminates the tremendous potential that carbon‐nanotube‐based materials and composites have for producing high‐performance next‐generation devices for thermoelectric‐energy harvesting.     

压电振动能量收集装置研究现状及发展趋势

摘要：随着无线技术及微机电技术的日益发展,以化学电池为主的供能方式的弊端日渐显露,压电振动能量收集装置以其结构简单、清洁环保及易于微型化等诸多优点而得到了极大重视。本文从振动能量收集常用的压电材料及其压电性入手,从压电振动能量收集装置的结构设计和能量收集电路设计两方面对其进行阐述。在结构设计方面,以压电振动能量收集结构的方向性和响应频带为主线,详细介绍了国内外研究者在压电振动能量收集装置结构设计上的变化与创新;在能量收集电路设计方面,以能量收集效率的提高为主线,介绍了电路结构的优化改进。最后,总结了压电振动能量收集装置未来的研究趋势和方向,为从事压电振动能量收集研究的人员提供参考。     

Energy Harvesting Research: The Road from Single Source to Multisource

Energy harvesting technology may be considered an ultimate solution to replace batteries and provide a long‐term power supply for wireless sensor networks. Looking back into its research history, individual energy harvesters for the conversion of single energy sources into electricity are developed first, followed by hybrid counterparts designed for use with multiple energy sources. Very recently, the concept of a truly multisource energy harvester built from only a single piece of material as the energy conversion component is proposed. This review, from the aspect of materials and device configurations, explains in detail a wide scope to give an overview of energy harvesting research. It covers single‐source devices including solar, thermal, kinetic and other types of energy harvesters, hybrid energy harvesting configurations for both single and multiple energy sources and single material, and multisource energy harvesters. It also includes the energy conversion principles of photovoltaic, electromagnetic, piezoelectric, triboelectric, electrostatic, electrostrictive, thermoelectric, pyroelectric, magnetostrictive, and dielectric devices. This is one of the most comprehensive reviews conducted to date, focusing on the entire energy harvesting research scene and providing a guide to seeking deeper and more specific research references and resources from every corner of the scientific community.     

Toward Wearable Self‐Charging Power Systems: The Integration of Energy‐Harvesting and Storage Devices

One major challenge for wearable electronics is that the state‐of‐the‐art batteries are inadequate to provide sufficient energy for long‐term operations, leading to inconvenient battery replacement or frequent recharging. Other than the pursuit of high energy density of secondary batteries, an alternative approach recently drawing intensive attention from the research community, is to integrate energy‐generation and energy‐storage devices into self‐charging power systems (SCPSs), so that the scavenged energy can be simultaneously stored for sustainable power supply. This paper reviews recent developments in SCPSs with the integration of various energy‐harvesting devices (including piezoelectric nanogenerators, triboelectric nanogenerators, solar cells, and thermoelectric nanogenerators) and energy‐storage devices, such as batteries and supercapacitors. SCPSs with multiple energy‐harvesting devices are also included. Emphasis is placed on integrated flexible or wearable SCPSs. Remaining challenges and perspectives are also examined to suggest how to bring the appealing SCPSs into practical applications in the near future.     

Modeling and fabrication of a piezoelectric vibration‐induced micro power generator

Abstract

In this paper, theoretical and experimental study on a piezoelectric vibration‐induced micro power generator that can convert mechanical vibration energy into electrical energy is presented. The mechanical‐electrical energy conversion mechanism is a voltage between two capacitors, which belong to the mechanical and the piezoelectric equivalent circuits, respectively. To verify the theoretical analysis, two clusters of transducer structures are fabricated. Piezoelectric lead zirconate titanate (PZT) material is chosen to make the energy conversion transducer. The desired shape of the piezoelectric generator with its resonance frequency in accordance with the ambient vibration source is designed by finite element analysis (FEA).

Experimental results show that the maximum output voltages are generated at the first mode resonance frequencies of the structure. The overall conversion efficiency is measured to be 33%. The experimental results coincide with the theoretical analysis.     

Reliable Piezoelectricity in Bilayer WSe2 for Piezoelectric Nanogenerators

Recently, piezoelectricity has been observed in 2D atomically thin materials, such as hexagonal‐boron nitride, graphene, and transition metal dichalcogenides (TMDs). Specifically, exfoliated monolayer MoS₂ exhibits a high piezoelectricity that is comparable to that of traditional piezoelectric materials. However, monolayer TMD materials are not regarded as suitable for actual piezoelectric devices due to their insufficient mechanical durability for sustained operation while Bernal‐stacked bilayer TMD materials lose noncentrosymmetry and consequently piezoelectricity. Here, it is shown that WSe₂ bilayers fabricated via turbostratic stacking have reliable piezoelectric properties that cannot be obtained from a mechanically exfoliated WSe₂ bilayer with Bernal stacking. Turbostratic stacking refers to the transfer of each chemical vapor deposition (CVD)‐grown WSe₂ monolayer to allow for an increase in degrees of freedom in the bilayer symmetry, leading to noncentrosymmetry in the bilayers. In contrast, CVD‐grown WSe₂ bilayers exhibit very weak piezoelectricity because of the energetics and crystallographic orientation. The flexible piezoelectric WSe₂ bilayers exhibit a prominent mechanical durability of up to 0.95% of strain as well as reliable energy harvesting performance, which is adequate to drive a small liquid crystal display without external energy sources, in contrast to monolayer WSe₂ for which the device performance becomes degraded above a strain of 0.63%.     

Toward energy harvesting using active materials and conversion improvement by nonlinear processing

This paper presents a new technique of electrical energy generation using mechanically excited piezoelectric materials and a nonlinear process. This technique, called synchronized switch harvesting (SSH), is derived from the synchronized switch damping (SSD), which is a nonlinear technique previously developed to address the problem of vibration damping on mechanical structures. This technique results in a significant increase of the electromechanical conversion capability of piezoelectric materials. Comparatively with standard technique, the electrical harvested power may be increased above 900%. The performance of the nonlinear processing is demonstrated on structures excited at their resonance frequency as well as out of resonance.