FEA of Complex Bridge System with FRP Composite Deck

Innovative fiber-reinforced polymer (FRP) composite highway bridge deck systems are gradually gaining acceptance in replacing damaged/deteriorated concrete and timber decks. FRP bridge decks can be designed to meet the American Association of State Highway and Transportation Officials (AASHTO) HS-25 load requirements. Because a rather complex sub- and superstructure system is used to support the FRP deck, it is important to include the entire system in analyzing the deck behavior and performance. In this paper, we will present a finite-element analysis (FEA) that is able to consider the structural complexity of the entire bridge system and the material complexity of an FRP sandwich deck. The FEA is constructed using a two-step analysis approach. The first step is to analyze the global behavior of the entire bridge under the AASHTO HS-25 loading. The next step is to analyze the local behavior of the FRP deck with appropriate load and boundary conditions determined from the first step. For the latter, a layered FEA module is proposed to compute the internal stresses and deformations of the FRP sandwich deck. This approach produces predictions that are in good agreement with experimental measurements.     

Determination of Bridge Design Parameters through Field Evaluation of the Route 601 Bridge Utilizing Fiber-Reinforced Polymer Girders

The Route 601 Bridge in Sugar Grove, Virginia, spans 11.89?m (39?ft) over Dickey Creek. The bridge is the first to use the Strongwell 91.4?cm (36?in.) deep fiber-reinforced polymer double web beam in a vehicular bridge superstructure. Construction of the new bridge was completed in October 2001 and field testing was undertaken shortly thereafter, as well as in June of 2002, to assess any potential changes in structural performance. This paper details the field evaluation of the Route 601 Bridge. Using midspan deflection and strain data from the October 2001 and June 2002 field tests, AASHTO bridge design parameters were determined—namely, wheel load distribution factor g, dynamic load allowance IM, and maximum deflection. The wheel load distribution factor was determined to be S/4, a dynamic load allowance was determined to be 0.36, and the maximum deflection of the bridge was L/1,110. Deflection results were lower than the AASHTO L/800 limit. This discrepancy is attributed to partial composite action of the deck-to-girder connections, bearing restraint at the supports, and contribution of guardrail stiffness. It was found that diaphragm removal had a small effect on the wheel load distribution factor.     

Influence of Skew Angle on Reinforced Concrete Slab Bridges

The effect of a skew angle on simple-span reinforced concrete bridges is presented in this paper using the finite-element method. The parameters investigated in this analytical study were the span length, slab width, and skew angle. The finite-element analysis (FEA) results for skewed bridges were compared to the reference straight bridges as well as the American Association for State Highway and Transportation Officials (AASHTO) Standard Specifications and LRFD procedures. A total of 96 case study bridges were analyzed and subjected to AASHTO HS-20 design trucks positioned close to one edge on each bridge to produce maximum bending in the slab. The AASHTO Standard Specifications procedure gave similar results to the FEA maximum longitudinal bending moment for a skew angle less than or equal to 20°. As the skew angle increased, AASHTO Standard Specifications overestimated the maximum moment by 20% for 30°, 50% for 40°, and 100% for 50°. The AASHTO LRFD Design Specifications procedure overestimated the FEA maximum longitudinal bending moment. This overestimate increased with the increase in the skew angle, and decreased when the number of lanes increased; AASHTO LRFD overestimated the longitudinal bending moment by up to 40% for skew angles less than 30° and reaching 50% for 50°. The ratio between the three-dimensional FEA longitudinal moments for skewed and straight bridges was almost one for bridges with skew angle less than 20°. This ratio decreased to 0.75 for bridges with skew angles between 30 and 40°, and further decreased to 0.5 as the skew angle of the bridge increased to 50°. This decrease in the longitudinal moment ratio is offset by an increase of up to 75% in the maximum transverse moment ratio as the skew angle increases from 0 to 50°. The ratio between the FEA maximum live-load deflection for skewed bridges and straight bridges decreases in a pattern consistent with that of the longitudinal moment. This ratio decreased from one for skew angles less than 10° to 0.6 for skew angles between 40 and 50°.     

Testing, Analysis, and Evaluation of a GFRP Deck on Steel Girders

North Carolina has recently installed a fiber-reinforced polymer (FRP) deck on steel girders at a site in Union County. The bridge was instrumented with foil strain gauges, strain transducers, and displacement transducers. The bridge was then tested with a simulated MS-22.5 design load. Experimental data confirmed full composite interaction between the girders and the FRP deck panels. The neutral axis was measured to be 383?mm above the bottom flange of the 618-mm-deep girder. It was found that composite action could be estimated within 3% using a transformed section analysis of the deck panels. For two lanes loaded, the maximum live load distribution factor was computed to be 0.75. When looking at the overall performance of the structure, the deck deflected 5?mm, with the allowable stress at least 10 times over the maximum stress measured in the material. The girder deflection of 7?mm was well within the parameters set forth by AASHTO. Simple span deflection equations were found to conservatively model the anticipated deflection of the girders when using the transformed section properties.     

Experimental Study on the Performance of Approach Slabs under Deteriorating Soil Washout Conditions

In the U.S. bridge design practice, an approach slab is commonly provided to facilitate a smooth transition from the highway pavement to the bridge deck. Maintenance of bridge approaches often necessitates the repair or replacement of approach slabs owing to damage from heavy traffic loads, washout of fill materials, and settlement of the approach embankment. Approach slab damage because of embankment settlement is considered a more common problem and has been extensively investigated in the literature. In this paper, performance of the approach slab degraded by void formation underneath the slab is examined by load testing. Full-size approach-slab specimens were tested under increasing magnitude up to four times AASHTO HS20-44 design truck loads. The test matrix included four slab specimens with the following details: (1)?conventional steel reinforcement representative of current California design; (2)?steel reinforcement replaced by a double-layer pultruded fiber-reinforced polymer grating; (3)?steel reinforcement replaced by glass fiber-reinforced polymer rebars; and (4)?incorporation of steel and polyvinyl alcohol fibers in the concrete mix and removal of top longitudinal and transverse steel. Results indicated that the slabs show satisfactory performance under standard HS20-44 design truck load. Tests also revealed that these slabs exhibited similar performance in terms of stiffness, deformation, and crack pattern when fully supported, but registered noticeable difference in performance under deteriorating soil washout conditions. The fiber-reinforced concrete slab in general showed the best crack control and the smallest deflection and end rotation among the four slabs.     

The beta-adrenomimetic effect of human and animal blood serum

The conventional analysis and design of highway bridges ignore the contribution of sidewalks and∕or railings in a bridge deck when calculating the flexural strength of superstructures. The presence of sidewalks and railings or parapets acting integrally with the bridge deck have the effect of stiffening the outside girders and attracting more load while reducing the load effects in the interior girders. This paper presents the results of a parametric study showing the influence of typical sidewalks and railings on wheel load distribution as well as on the load-carrying capacity of highway bridges. A typical one-span, two-lane, simply supported, composite steel girder bridge was selected in order to investigate the influence of various parameters such as: span length, girder spacing, sidewalks, and railings. A total of 120 bridges were analyzed using three-dimensional finite-element analysis. American Association of State Highway and Transportation Officials (AASHTO) HS20 design trucks were positioned in both lanes to produce the maximum moments. The finite-element analysis results were also compared with AASHTO wheel load distribution factors. The AASHTO load and resistance factor design (LRFD) wheel load distribution formula correlated conservatively with the finite-element results and all were less than the typical empirical formula (S∕5.5). The presence of sidewalks and railings were shown to increase the load-carrying capacity by as much as 30% if they were included in the strength evaluation of highway bridges.     

Assessment of Load Transfer and Load Distribution in Bridges Utilizing FRP Panels

A primary means of demonstrating the feasibility and effectiveness of fiber-reinforced polymer (FRP) composite bridge materials is via in situ bridge load testing. For this study, the prescribed or assumed design factors for each of the study bridges were compared to those exhibited by the performance of the bridge. Specifically, the wheel load distribution factors and impact factors as defined by AASHTO were considered in order to assess the load transfer and distribution in structures utilizing FRP panels. The in situ testing configurations for the study bridges are outlined, including the truck and instrumentation placement to obtain the desired information. Furthermore, comparisons were drawn between the design values for deflection and those experienced by the structures during testing. It was found that although the deflections exhibited by the bridges were well within the design limits, further research is needed to be able to prescribe bridge design factors for FRP panels.     

Field Performance of the Fiber-Reinforced Polymer Deck of a Truss Bridge

The MD 24 Bridge over Deer Creek in Harford County, Md., was one of the projects chosen by the Federal Highway Administration’s Innovative Bridge Research and Construction Program for bridge deck replacement by fiber-reinforced polymer (FRP) composites. A thorough discussion is presented on Maryland State Highway Administration’s first bridge rehabilitation project utilizing a FRP deck. The discussion includes design details, installation procedure, construction methods and in situ load testing with a wireless monitoring system. The research team installed a monitoring system to record the effects of live loads on the bridge system, including truss members, steel stringers, and plate action of the FRP deck. Finite-element models were also used in this phase. Dynamic effects of the FRP system, composite action between steel stringers and the FRP deck as well as the effective width and distribution factors of stringers were obtained and compared with the AASHTO specifications. Recommendations are also offered on improving the design details based on this experience.     

Fatigue and Strength Evaluation of Two Glass Fiber-Reinforced Polymer Bridge Decks

The use of glass fiber-reinforced polymer (GFRP) bridge decks is appealing for applications where minimizing dead load is critical. This paper describes fatigue and strength testing of two types of GFRP decks being considered for use in the retrofit of an aging steel arch bridge in Snohomish County, Washington, where a roadway expansion is necessary and it is desirable to minimize the improvements to the arch superstructure. Each test used a setup designed to be as close as practicable to what will be the in situ conditions for the deck, which included a 2% cross slope for drainage. The fatigue testing consisted of a single 116 kN (26 kip) load applied for 2 million cycles, which corresponds to an AASHTO HS-25 truck with a 30% impact factor, and the strength testing consisted of multiple runs of a monotonically applied minimum load of 347 kN (78 kips). Results from the fatigue testing indicated a degradation of the stiffness of both deck types; however, the degradation was limited to less than 12% over the duration of loading. Further, the results showed both deck types accumulated permanent deck displacement during fatigue loading and one deck type used a detail with poor fatigue performance. That detail detrimentally impacted the overall deck performance and caused large permanent deck deformations. It was also found that degradation of composite behavior between the deck and girders occurs during fatigue loading and should be included in design.     

Design Recommendations for a FRP Bridge Deck Supported on Steel Superstructure

No appropriate provisions from either AASHTO Standard (2002) or AASHTO LRFD (2004) bridge design specifications are available for the design of fiber-reinforced polymer (FRP)-deck-on-steel-superstructure bridges. In this research, a parametric study using the finite-element method (FEM) is conducted to examine two design issues concerning the design of FRP-deck-on-steel-superstructure bridges, namely deck relative deflection and load distribution factor (LDF). Results show that the strip method specified in AASHTO LRFD specification as an approximate method of analysis, can also be applied to FRP decks as a practical method. However, different strip width equations have to be determined by either FEM or experimental methods for different types of FRP decks. In this study, one such equation has been derived for the Strongwell deck. In addition, both FEM results and experimental measurements show that the AASHTO LDF equations for glued laminated timber decks on steel stringers provide good estimations of LDF for FRP-deck-on-steel-superstructure bridges. Finally, it is found that the lever rule can be used as an appropriately conservative design method to predict the LDF of FRP-deck-on-steel-superstructure bridges.     

Strength and Serviceability of FRP Grid Reinforced Bridge Decks

The research presented in this paper evaluates the flexural performance of bridge deck panels reinforced with 2D fiber-reinforced polymer (FRP) grids. Two different FRP grids were investigated, one reinforced with a hybrid of glass and carbon fibers and a second grid reinforced with carbon fibers only. Laboratory measured load-deflection, load-strain (reinforcement and concrete), cracking, and failure behavior are presented in detail. Conclusions regarding failure mode, limit-state strength, serviceability, and deflection compatibility relative to AASHTO mandated criteria are reported. Test results indicate that bridge decks reinforced with FRP grids will be controlled by serviceability limit state and not limit-state ultimate strength. The low axial stiffness of FRP results in large service load flexural deflections and reduced shear strength. In as much as serviceability limits design, overreinforcement is recommended to control deflection violation. Consequently, limit-state flexural strength will be compression controlled for which reduced service stresses or ACI unified compression failure strength reduction factors are recommended.     

Evaluation of In-Service Performance of Tom’s Creek Bridge Fiber-Reinforced Polymer Superstructure

The Tom’s Creek Bridge is a small-scale demonstration project involving the use of fiber-reinforced polymer (FRP) composite girders as the main load-carrying members. The project is intended to serve two purposes. First, by calculating bridge design parameters such as the dynamic load allowance, transverse wheel load distribution, and deflections under service loading, the Tom’s Creek Bridge aids in modifying current American Association of State Highway and Transportation Officials bridge design standards for use with FRP composite materials. Second, by evaluating the FRP girders after exposure to service conditions, the project begins to answer questions about the long-term performance of these advanced composite material beams when used in bridge design. This paper details the in-service analysis of the Tom’s Creek Bridge. Five load tests, at 6-month intervals, were conducted on the bridge. Using midspan strain and deflection data gathered from the FRP composite girders during these tests, the aforementioned bridge design parameters have been determined. The Tom’s Creek Bridge was determined to have a maximum dynamic load allowance, IM, of 0.90, a transverse wheel load distribution factor, g, of 0.101, and a maximum deflection of L/490. Two bridge girders were removed from the Tom’s Creek Bridge after 15 months of service loading. These FRP composite girders were tested at the Structures and Materials Research Laboratory at Virginia Tech for stiffness and ultimate strength and compared to preservice values for the same beams. These measurements indicate that, after 15 months of service, the FRP composite girders have not significantly changed in stiffness or ultimate moment capacity.     

Fatigue Behavior of a Steel-Free FRP–Concrete Modular Bridge Deck System

This paper presents results of an evaluation of the fatigue performance of a novel steel-free fiber-reinforced polymer (FRP)–concrete modular bridge deck system consisting of wet layup FRP–concrete deck panels which serve as both formwork and flexural reinforcement for the steel-free concrete slab cast on top. A two-span continuous deck specimen was subjected to a total of 2.36 million cycles of load simulating an AASHTO HS20 design truck with impact at low and high magnitudes. Quasistatic load tests were conducted both before initiation of fatigue cycling and after predetermined numbers of cycles to evaluate the system response. No significant stiffness degradation was observed during the first 2 million cycles of fatigue service load. A level of degradation was observed during subsequent testing at higher magnitudes of fatigue load. A fairly elastic and stable response was obtained from the system under fatigue service load with little residual displacement. The system satisfied both strength and serviceability limit states with respect to the code requirements for crack width and deflection.     

Performance Evaluation of FRP Composite Deck Considering for Local Deformation Effects

We examine here the replacement of a deteriorated concrete deck in the historic Hawthorne Street Bridge in Covington, Va. with a lightweight fiber-reinforced polymer (FRP) deck system (adhesively bonded pultruded tube and plate assembly) to increase the load rating of the bridge. To explore construction feasibility, serviceability, and durability of the proposed deck system, a two-bay section (9.45 by 6.7?m) of the bridge has been constructed and tested under different probable loading scenarios. Experimental results show that the response of the deck is linear elastic with no evidence of deterioration at service load level (HS-20). From global behavior of the bridge superstructure (experimental data and finite- element analysis), degree of composite action, and load distribution factors are determined. The lowest failure load (93.6?kips or 418.1?kN) is about 4.5 times the design load (21.3?kips or 94?kN), including dynamic allowance at HS-20. The failure mode is consistent in all loading conditions and observed to be localized under the loading patch at the top plate and top flange of the tube. In addition to global performance, local deformation behavior is also investigated using finite-element simulation. Local analysis suggests that local effects are significant and should be incorporated in design criteria. Based on parametric studies on geometric (thickness of deck components) and material variables (the degree of orthotropy in pultruded tube), a proposed framework for the sizing and material selection of cellular FRP decks is presented for future development of design guidelines for composite deck structures.     

Structural Behavior of FRP Composite Bridge Deck Panels

Fiber-reinforced polymer (FRP) composite bridge deck panels are high-strength, corrosion resistant, weather resistant, etc., making them attractive for use in new construction or retrofit of existing bridges. This study evaluated the force-deformation responses of FRP composite bridge deck panels under AASHTO MS 22.5 (HS25) truck wheel load and up to failure. Tests were conducted on 16 FRP composite deck panels and four reinforced concrete conventional deck panels. The test results of FRP composite deck panels were compared with the flexural, shear, and deflection performance criteria per Ohio Department of Transportation specifications, and with the test results of reinforced concrete deck panels. The flexural and shear rigidities of FRP composite deck panels were calculated. The response of all panels under service load, factored load, cyclic loading, and the mode of failure were reported. The tested bridge deck panels satisfied the performance criteria. The safety factor against failure varies from 3 to 8.     

Close Look at Construction Issues and Performance of Four Fiber-Reinforced Polymer Composite Bridge Decks

Four different fiber-reinforced polymer (FRP) panel systems were installed in a 207 m, five-span, three-lane bridge in an effort to assess the constructability, performance, and applicability of bridges with fiber-reinforced polymer composite decks. This paper examines whether four common deck systems are able to realize many of the anticipated benefits of using FRP composites in lieu of conventional reinforced concrete bridge decks. Particular installation issues, connection details, and specific construction techniques for each deck system are described, along with a discussion of the shortcomings in terms of handling, performance, and serviceability. Other factors such as key design parameters (e.g., impact factor and thermal characteristics) and unexpected responses are used to further quantify the performance of four FRP representative deck systems under identical traffic and environmental constraints.     

Laboratory and Field Performance of Cellular Fiber-Reinforced Polymer Composite Bridge Deck Systems

This paper addresses the laboratory and field performance of multicellular fiber-reinforced polymer (FRP) composite bridge deck systems produced from adhesively bonded pultrusions. Two methods of deck contact loading were examined: a steel patch dimensioned according to the AASHTO Bridge Design Specifications, and a simulated tire patch constructed from an actual truck tire reinforced with silicon rubber. Under these conditions, deck stiffness, strength, and failure characteristics of the cellular FRP decks were examined. The simulated tire loading was shown to develop greater global deflections given the same static load. The failure mode is localized and dominated by transverse bending failure of the composites under the simulated tire loading as opposed to punching shear for the AASHTO recommended patch load. A field testing facility was designed and constructed in which FRP decks were installed, tested, and monitored to study the decks’ in-service field performance. No significant loss of deck capacity was observed after more than one year of field service. However, it was shown that unsupported edges (or free edges) are undesirable due to transitional stiffness from approach to the unsupported deck edge.     

Connection of Concrete Railing Post and Bridge Deck with Internal FRP Reinforcement

The use of fiber-reinforced polymer (FRP) reinforcement is a practical alternative to conventional steel bars in concrete bridge decks, safety appurtenances, and connections thereof, as it eliminates corrosion of the steel reinforcement. Due to their tailorability and light weight, FRP materials also lend themselves to the development of prefabricated systems that improve constructability and speed of installation. These advantages have been demonstrated in the construction of an off-system bridge, where prefabricated cages of glass FRP bars were used for the open-post railings. This paper presents the results of full-scale static tests on two candidate post–deck connections to assess compliance with strength criteria at the component (connection) level, as mandated by the AASHTO Standard Specifications, which were used to design the bridge. Strength and stiffness until failure are shown to be accurately predictable. Structural adequacy was then studied at the system (post-and-beam) level by numerically modeling the nonlinear response of the railing under equivalent static transverse load, pursuant to well-established structural analysis principles of FRP RC, and consistent with the AASHTO LRFD Bridge Design Specifications. As moment redistribution cannot be accounted for in the analysis and design of indeterminate FRP RC structures, a methodology that imposes equilibrium and compatibility conditions was implemented in lieu of yield line analysis. Transverse strength and failure modes are determined and discussed on the basis of specification mandated requirements.     

Wheel Load Distribution in Simply Supported Concrete Slab Bridges

This paper presents the results of a parametric study related to the wheel load distribution in one-span, simply supported, multilane, reinforced concrete slab bridges. The finite-element method was used to investigate the effect of span length, slab width with and without shoulders, and wheel load conditions on typical bridges. A total of 112 highway bridge case studies were analyzed. It was assumed that the bridges were stand-alone structures carrying one-way traffic. The finite-element analysis (FEA) results of one-, two-, three-, and four-lane bridges are presented in combination with four typical span lengths. Bridges were loaded with highway design truck HS20 placed at critical locations in the longitudinal direction of each lane. Two possible transverse truck positions were considered: (1) Centered loading condition where design trucks are assumed to be traveling in the center of each lane; and (2) edge loading condition where the design trucks are placed close to one edge of the slab with the absolute minimum spacing between adjacent trucks. FEA results for bridges subjected to edge loading showed that the AASHTO standard specifications procedure overestimates the bending moment by 30% for one lane and a span length less than 7.5 m (25 ft) but agrees with FEA bending moments for longer spans. The AASHTO bending moment gave results similar to those of the FEA when considering two or more lanes and a span length less than 10.5 m (35 ft). However, as the span length increases, AASHTO underestimates the FEA bending moment by 15 to 30%. It was shown that the presence of shoulders on both sides of the bridge increases the load-carrying capacity of the bridge due to the increase in slab width. An extreme loading scenario was created by introducing a disabled truck near the edge in addition to design trucks in other lanes placed as close as possible to the disabled truck. For this extreme loading condition, AASHTO procedure gave similar results to the FEA longitudinal bending moments for spans up to 7.5 m (25 ft) and underestimated the FEA (20 to 40%) for spans between 9 and 16.5 m (30 and 55 ft), regardless of the number of lanes. The new AASHTO load and resistance factor design (LRFD) bridge design specifications overestimate the bending moments for normal traffic on bridges. However, LRFD procedure gives results similar to those of the FEA edge+truck loading condition. Furthermore, the FEA results showed that edge beams must be considered in multilane slab bridges with a span length ranging between 6 and 16.5 m (20 and 55 ft). This paper will assist bridge engineers in performing realistic designs of simply supported, multilane, reinforced concrete slab bridges as well as evaluating the load-carrying capacity of existing highway bridges.     

Stiffness and Strength Evaluations of a Shear Connection System for FRP Bridge Decks to Steel Girders

This paper reports on research investigating a nongrouted sleeve-type connection used to attach fiber-reinforced polymer (FRP) decks to steel girders. The connection system was investigated for stiffness, strength, fatigue resistance, and degree of composite action. Static and fatigue tests were conducted first at the component level on push-out specimens to obtain P-Δ (load-displacement) and S-N (stress range–fatigue life) relationships, from which design formulas were developed. Then tests were conducted at the system level on a 1∶3 scaled-bridge model by using this sleeve-type connection, and the results showed this shear connection can satisfy requirements from AASHTO specifications for fatigue, strength, and function. Further, three-point bending tests were conducted on a T-section model cut from the scaled bridge, and approximately 25% composite action was achieved for two different connection spacings. The structural efficiency of this shear connection is shown, and this connection design is applied in practice.