Laboratory and Field Testing of Composite Bridge Superstructure

Bridge rehabilitation utilizing a hybrid fiber-reinforced polymeric composite has recently been completed in Blacksburg, Va. This project involved replacing the superstructure in the Tom's Creek Bridge, a rural short-span traffic bridge with a timber deck and corroded steel girders, with a glue-laminated timber deck on composite girders. To verify the bridge design and to address construction issues prior to the rehabilitation, a full-scale mock-up of the bridge was built and tested in the laboratory. This setup utilized the actual composite beams, glue-laminated timber deck panels, and the skewed geometry implemented in the rehabilitation. Following rehabilitation, the bridge was field tested under controlled conditions (vehicle load and position). Both tests examined service load deflections, girder strains, load distribution, degree of composite action, interpanel deck deflections, and impact factor. The field test results indicate a service load deflection of L∕400 under moving loads and a high factor of safety in the composite members against material failure. The data from the field test serve as a baseline reference for future field durability assessments as part of a long-term performance and durability study.     

Implications of Design Assumptions on Capacity Estimates and Demand Predictions of Multispan Curved Bridges

The paper presents a detailed seismic performance assessment of a complex bridge designed as a reference application of modern codes for the Federal Highway Administration. The assessment utilizes state-of-the-art assessment tools and response metrics. The impact of design assumptions on the capacity estimates and demand predictions of the multispan curved bridge is investigated. The level of attention to detail is significantly higher than can be achieved in a mass parametric study of a population of bridges. The objective of in-depth assessment is achieved through investigation of the bridge using two models. The first represents the bridge as designed (including features assumed in the design process) while the second represents the bridge as built (actual expected characteristics). Three-dimensional detailed dynamic response simulations of the investigated bridge, including soil-structure interaction, are undertaken. The behavior of the as-designed bridge is investigated using two different analytical platforms for elastic and inelastic analysis, for the purposes of verification. A third idealization is adopted to investigate the as-built bridge’s behavior by realistically modeling bridge bearings, structural gaps, and materials. A comprehensive list of local and global, action and deformation performance indicators, including bearing slippage and inter-segment collision, are selected to monitor the response to earthquake ground motion. The comparative study has indicated that the lateral capacity and dynamic characteristics of the as-designed bridge are significantly different from the as-built bridge’s behavior. The potential of pushover analysis in identifying structural deficiencies, estimating capacities, and providing insight into the pertinent limit state criteria is demonstrated. Comparison of seismic demand with available capacity shows that seemingly conservative design assumptions, such as ignoring friction at the bearings, may lead to an erroneous and potentially nonconservative response expectation. The recommendations assist be given to design engineers seeking to achieve realistic predictions of seismic behavior and thus contribute to uncertainty reduction in the ensuing design.     

Evaluation, Rehabilitation Planning, and Stay-Cable Replacement Design for the Hale Boggs Bridge in Luling, Louisiana

The Hale Boggs Bridge opened to traffic on October 5, 1983. At the time, it was the first U.S. cable-stayed crossing over the Mississippi River. The PE (polyethylene) protective sheathing was damaged in many of the cables before and during installation, and after the opening of the bridge to traffic. Repairs were attempted to correct the defects in cable sheathing. Many of the repairs performed poorly and failed to protect the main tension element. The condition of 39 out of 72 cables indicated a critical need for repair and timely action was recommended. To address these damages, and to assure the structural integrity of the bridge structure, several strategies involving a range of repair and replacement options were evaluated using life cycle cost analysis. It was concluded that the strategy to replace all cables presents the best value among evaluated alternatives. The design of the complete 72 cable array replacement is the first occasion on which this process is attempted in North America. The final design of the replacement cables is heavily influenced by the geometric restrictions of the existing anchorage locations. The replacement cables are being designed for a 75-year design life and incorporated with the latest advancements in corrosion protection and vibration control. Maintenance of traffic design is an essential part of the project. The bridge is a critical regional link and constitutes a hurricane evacuation route. Traffic maintenance during cable replacement was designed to be as unobtrusive to the public and commerce as practical. This paper describes efforts associated with cable condition assessment, rehabilitation strategy, and design considerations and concepts, undertaken by the writers since 2002 to improve the condition of this major river crossing.     

Reliability-Based Assessment of Suspension Bridges: Application to the Innoshima Bridge

Many suspension and cable-stayed bridges were designed and constructed between Honshu Island and Shikoku Island in Japan. All these bridges were designed according to the allowable stress design method. In the allowable stress design method, it is not possible to quantify the reliabilities of both bridge components and the entire bridge system. Therefore, in light of current reliability-based design philosophy, there is an urgent need to assess the safety of suspension bridges from a probabilistic viewpoint. To develop cost-effective design and maintenance strategies, it is necessary to assess the condition of suspension bridges using a reliability-based approach. This is accomplished by a probabilistic finite-element geometrically nonlinear analysis. This study describes an investigation into the reliability assessment of suspension bridges. The combination of reliability analysis and geometrically nonlinear elastic analysis allows the determination of reliabilities of suspension bridges. A probabilistic finite-element geometrically nonlinear elastic code, created by interfacing a system reliability analysis program with a finite-element program, is used for reliability assessment of suspension bridges. An existing suspension bridge in Japan, the Innoshima Bridge, is assessed using the proposed code. The assessment is based on static load effects. Reliabilities of the bridge are obtained by using 2D and 3D geometrically nonlinear models. Furthermore, damage scenarios are considered to assess the effects of failure of various elements on the reliability of undamaged components and on the reliability of the bridge. Finally, sensitivity information is obtained to evaluate the dominant effects on bridge reliability.     

Detection of Common Defects in Concrete Bridge Decks Using Nondestructive Evaluation Techniques

The transportation infrastructure in the United States is deteriorating and will require significant improvements. Consequently, innovations in the area of transportation infrastructure maintenance and rehabilitation are keys to the health and wellness of this valuable national asset. A major component of maintenance and rehabilitation is the ability to accurately assess the condition of the transportation infrastructure. This can be accomplished in part by using nondestructive evaluation techniques. Several nondestructive techniques have been used on concrete bridge decks and have proven to be efficient and effective. This paper aims at studying the different nondestructive evaluation techniques used in the assessment of concrete bridge deck conditions. An experimental investigation to evaluate the ability of infrared thermography, impact echo, and ground penetrating radar to detect common flaws in concrete bridge decks is developed and discussed. Results from this study showed the ability of these methods to detect defects with varying precision. Capabilities of the methods were verified and comparisons among the methods were made.     

Preliminary Assessment and Rating of Stream Channel Stability near Bridges

The primary cause of bridge failure in the United States is scour and channel instability around the bridge foundations. The ability to assess channel stability in the vicinity of bridges is needed to alert engineers to possible unstable conditions at the bridge foundations, to design stable road crossings, and to mitigate against erosion at those structures. This information is valuable for stream stabilization projects as well, particularly for cases where the reach to be restored includes a bridge. However, a systematic methodology for rapidly assessing channel stability that is applicable at bridges located in the various regions of the country does not currently exist. In this study, an assessment method for the preliminary documentation and rating of channel stability near bridges was developed, based on prior stability assessment methods as well as observations at bridges in 13 physiographic regions of the continental United States. This method provides an assessment of channel stability conditions as they affect bridge foundations. It is intended for a quick assessment of conditions for the purpose of documenting conditions at bridges and for judging whether more extensive geomorphic studies or complete hydraulic and sediment transport analyses are needed to assess the potential for adverse conditions developing at a particular bridge in the future.     

Probabilistic Capacity Models and Fragility Estimates for Reinforced Concrete Columns Incorporating NDT Data

Knowing the ability of reinforced concrete (RC) bridges to withstand future seismic demands during their life-cycle can help bridge owners make rational decisions regarding optimal allocation of resources for maintenance, repair, and/or rehabilitation of bridge systems. The accuracy of a reliability assessment can be improved by incorporating information about the current aging and deterioration conditions of a bridge. Nondestructive testing (NDT) can be used to evaluate the actual conditions of a bridge, avoiding the use of deterioration models that bring additional uncertainties in the reliability assessment. This paper develops probabilistic deformation and shear capacity models for RC bridge columns that incorporate information obtained from NDT. The proposed models can be used when the flexural stiffness decays nonuniformly over a column height. The flexural stiffness of a column is estimated based on measured acceleration responses using a system identification method and the damage index method. As an application of the proposed models, a case study assesses the fragility (the conditional probability of attaining or exceeding a specified capacity level) of the column in the Lavic Road Overcrossing for a given deformation or shear demand. This two-span concrete box-girder bridge located in Southern California was subject to the Hector Mine Earthquake in 1999. Pre- and postearthquake estimates of the univariate shear and deformation fragilities and of the bivariate shear-deformation fragility are computed and compared. Both displacement and shear capacities are found to decrease after the earthquake event. Additionally, the results show that the damage due to the Hector Mine Earthquake has a larger impact on the shear capacity than the deformation capacity, leading to a more significant increment in the shear fragility than in the deformation fragility.     

Using Soft Computing to Analyze Inspection Results for Bridge Evaluation and Management

The national bridge inventory (NBI) system, a database of visual inspection records that tallies the condition of bridge elements, is used by transportation agencies to manage the rehabilitation of the aging U.S. highway infrastructure. However, further use of the database to forecast degradation, and thus improve maintenance strategies, is limited due to its complexity, nonlinear relationship, unbalanced inspection records, subjectivity, and missing data. In this study, soft computing methods were applied to develop damage prediction models for bridge abutment walls using the NBI database. The methods were multilayer perceptron network, radial basis function network, support vector machine, supervised self-organizing map, fuzzy neural network, and ensembles of neural networks. An ensemble of neural networks with a novel data organization scheme and voting process was the most efficient model, identifying damage with an accuracy of 86%. Bridge deterioration curves were derived using the prediction models and compared with inspection data. The results show that well developed damage prediction models can be an asset for efficient rehabilitation management of existing bridges as well as for the design of new ones.     

Field Performance of the Fiber-Reinforced Polymer Deck of a Truss Bridge

The MD 24 Bridge over Deer Creek in Harford County, Md., was one of the projects chosen by the Federal Highway Administration’s Innovative Bridge Research and Construction Program for bridge deck replacement by fiber-reinforced polymer (FRP) composites. A thorough discussion is presented on Maryland State Highway Administration’s first bridge rehabilitation project utilizing a FRP deck. The discussion includes design details, installation procedure, construction methods and in situ load testing with a wireless monitoring system. The research team installed a monitoring system to record the effects of live loads on the bridge system, including truss members, steel stringers, and plate action of the FRP deck. Finite-element models were also used in this phase. Dynamic effects of the FRP system, composite action between steel stringers and the FRP deck as well as the effective width and distribution factors of stringers were obtained and compared with the AASHTO specifications. Recommendations are also offered on improving the design details based on this experience.     

Evaluation of Effective Width and Distribution Factors for GFRP Bridge Decks Supported on Steel Girders

Glass fiber-reinforced polymer (GFRP) bridge deck systems offer an attractive alternative to concrete decks, particularly for bridge rehabilitation projects. Current design practice treats GFRP deck systems in a manner similar to concrete decks, but the results of this study indicate that this approach may lead to nonconservative bridge girder designs. Results from a number of in situ load tests of three steel girder bridges having the same GFRP deck system are used to determine the degree of composite action that may be developed and the transverse distribution of wheel loads that may be assumed for such structures. Results from this work indicate that appropriately conservative design values may be found by assuming no composite action between a GFRP deck and steel girder and using the lever rule to determine transverse load distribution. Additionally, when used to replace an existing concrete deck, the lighter GFRP deck will likely result in lower total stresses in the supporting girders, although, due to the decreased effective width and increased distribution factors, the live-load-induced stress range is likely to be increased. Thus, existing fatigue-prone details may become a concern and require additional attention in design.     

Concrete Bridge Demolition Methods and Equipment

The transportation infrastructure in the U.S. is maturing rather rapidly, leading to a shift of work and expenditures from new construction to maintenance, rehabilitation, retrofit, or even replacement of the existing system. Therefore, bridge demolition is increasingly becoming an important issue, as more bridges reach their service life and require rehabilitation or replacement. Furthermore, as the capacity of bridges and highways are reached, partial or total removal of bridges become necessary to allow for widening of the highway underneath the bridge or for widening the bridge itself to increase the capacity of the transportation system. Therefore, this paper addresses an important topic. It first discusses the factors affecting the selection of a bridge demolition technique. Then, the paper lists and describes a number of techniques and equipment employed in concrete bridge demolition along with discussions of actual bridge demolition projects and experiences. Finally, the paper outlines and discusses some safety issues related to the bridge demolition process.     

Case Study: New Zealand Bridge Scour Experiences

Details of three case studies of scour damage for New Zealand bridges are presented. These cases cover ranges of bed materials, flood magnitudes, and river morphologies, and illustrate a range of scour processes occurring at bridge foundations. The case study details facilitate evaluation of proposed bridge scour calculation methodologies. Such a proposed methodology for the assessment of scour depths at a bridge site is illustrated for the presented case studies. The resulting scour predictions highlight the value of a judicious use of the proposed methodology, the effect of sediment supply and transport balance considerations for engineering projects, aspects of river morphology to be considered in bridge foundation design, and that the combination of various components of scour needs to be considered when assessing bridge scour.     

Efficient Longitudinal Seismic Fragility Assessment of a Multispan Continuous Steel Bridge on Liquefiable Soils

The increased failure potential of aging U.S. highway bridges and their susceptibility to damage during extreme events necessitates the development of efficient reliability assessment tools to prioritize maintenance and rehabilitation interventions. Reliability communication tools become even more important when considering complex phenomena such as soil liquefaction under seismic hazards. Currently, two approaches are widely used for bridge reliability estimation under soil failure conditions via fragility curves: liquefaction multipliers and full-scale two- or three-dimensional bridge-soil-foundation models. This paper offers a computationally economical yet adequate approach that links nonlinear finite-element models of a three-dimensional bridge system with a two-dimensional soil domain and a one-dimensional set of p-y springs into a coupled bridge-soil-foundation (CBSF) system. A multispan continuous steel girder bridge typical of the central and eastern United States along with heterogeneous liquefiable soil profiles is used within a statistical sampling scheme to illustrate the effects of soil failure and uncertainty propagation on the fragility of CBSF system components. In general, the fragility of rocker bearings, piles, embankment soil, and the probability of unseating increases with liquefaction, while that of commonly monitored components, such as columns, depends on the type of soil overlying the liquefiable sands. This component response dependence on soil failure supports the use of reliability assessment frameworks that are efficient for regional applications by relying on simplified but accepted geotechnical methods to capture complex soil liquefaction effects.     

Performance Assessment of a Precast-Concrete, Buried, Small Arch Bridge

Experimental field load-test and finite-element analysis were carried out for the performance assessment of a precast-concrete, modular, three-sided, low-profile, buried, arch bridge system. Finite-element analysis incorporated soil modeling and soil–structure interaction at service and limit load levels. The analytical study simulates step-by-step incremental phases of construction and service loads. The finite-element model was calibrated based on the experimental field assessment, to provide a better correlation between the analytically predicted behavior and the actual response of the structure. The study validates the incorporation of various soil models and soil–structure interaction characteristics, to allow a more cost-effective bridge design.     

Assessment of Bridge Expansion Joints Using Long-Term Displacement and Temperature Measurement

A procedure for assessment of bridge expansion joints making use of long-term monitoring data is presented in this paper. Based on the measurement data of expansion joint displacement and bridge temperature, the normal correlation pattern between the effective temperature and thermal movement is first established. Alarms will be raised if a future pattern deviates from this normal pattern. With the established correlation pattern, the expansion joint displacements under the design maximum and minimum temperatures are predicted and compared with the design allowable values for validation. The extreme temperatures for a certain return period are also derived using the measurement data for design verification. Then the annual or daily-average cumulative movements experienced by expansion joints are estimated from the monitoring data for comparison with the expected values in design. Because the service life and interval for replacement of expansion joints rely to a great extent on the cumulative displacements, an accurate prediction of the cumulative displacements will provide a robust basis for determining a reasonable interval for inspection or replacement of expansion joints. The proposed procedure is applied to the assessment of expansion joints in the cable-stayed Ting Kau Bridge with the use of one-year monitoring data.     

Graphical 3D Visualization of Highway Bridge Ratings

Aging highway infrastructure requires effective rating methodologies to prioritize bridges for rehabilitation and repair. To aid engineers in decision making regarding bridge maintenance, a three-dimensional (3D) visualization system is developed for rating reinforced concrete deck-girder bridge. Color codings show the most probable mode of failure for girder cross sections under combined moment-shear forces and allow an engineer to determine a rehabilitation strategy. The visualization system relies on 3D finite-element analyses using the open source framework OpenSees, making the system readily extensible to a wide range of bridge types and loading scenarios, as well as emergent reliability-based rating methodologies. Important features of the visualization system are emphasized, including the use of lighting and feature edge detection to improve the visual quality of a bridge model. Recent developments in scientific visualization are discussed for potential application to civil engineering problems.     

Assessment of Life-Cycle Benefit-Cost of Composites in Construction

So far, composite materials have found only moderate acceptance in the construction industry. This has been due primarily to technical and economic barriers such as limited information on life-cycle costs and anticipated performance and benefits. To enhance the application of composites in construction, it is important to develop a model that allows life-cycle benefit-cost assessment based on limited available information. This paper presents such a life-cycle benefit-cost model for composites in construction that does not require monetary quantification of benefits for comparison of alternative materials. The model has been explained through an example application for highway bridge column rehabilitation. The example considers composite column wraps versus conventional steel jackets to illustrate the application of the model.     

Rapid Assessment of Channel Stability in Vicinity of Road Crossing

The ability to assess channel stability of gravel bed rivers in the vicinity of structures such as bridges, culverts, and roadways is necessary for bridge inspection, design, and the mitigation and prediction of erosion at those structures. Given the time constraints for bridge inspections and the expense of conducting lengthy geomorphic studies, it is desirable to have a technique for rapid assessment. Although several methods are currently available for the rapid and qualitative assessment of stability, these methods are often vague or apply only to a specific region. In this paper, we review existing methods and parameters for assessing channel stability and develop a systematic rapid channel stability assessment method based on various aspects of the existing methods. The rapid assessment method provided here is based on 13 qualitative and quantitative indicators of morphologic processes. The indicators are rated, weighted, and summed to produce a stability rating for gravel bed channels. The method is demonstrated through application to several streams in Pennsylvania and Maryland.     

Secondary Prestressing Moments in Rehabilitated Posttensioned Bridges

Typical rehabilitation procedures for posttensioned slab bridges involve removing concrete from the top surface of the bridge, replacing corroded reinforcement, and resurfacing with new concrete. These permanently change primary and thus secondary prestressing moments. Continuous posttensioned bridges often rely on secondary prestressing moments to counteract dead and live load moments over interior supports and thus changes caused by rehabilitation impact serviceability and, particularly, ultimate limit states. An analysis procedure is derived for computing the changes in prestressing moments caused by rehabilitation. The impact of rehabilitation on a two-span continuous voided-slab bridge is evaluated considering rehabilitation schemes where both spans are rehabilitated simultaneously,?or where one span is completely rehabilitated before work commences on the other. Rehabilitation creates concentrated primary prestressing moments at the exterior supports and at interfaces between solid and voided regions that reduce or even reverse the secondary moment at the interior support. The two-span scheme virtually eliminates secondary prestressing moments and, contrary to intuition, the span-by-span scheme has a markedly greater impact.     

Life-Cycle Cost Based Maintenance Plan for Steel Bridge Protection Systems

Life-cycle cost analysis was used to compare different alternative strategies for steel bridge paint systems. It was also used as a tool for steel bridge paint rehabilitation planning. The existing paint systems are lead-based and zinc-vinyl, while the new system is an inorganic/organic zinc, epoxy, and urethane paint system (three-coat). Economic analysis using present value (PV) and equivalent uniform annual cost (EUAC) was applied to compare several steel bridge paint system alternatives. The PV and EUAC were also used to compare different rehabilitation scenarios within the same alternative. Life-cycle cost analysis computations indicate that the three-coat paint system was better than others. Researchers concluded that the best scenario for three-cost system rehabilitation was doing spot repairs every 15 years of paint life. A maintenance plan based on life-cycle cost analysis also favored the “spot repairs every 15 years” scenario. A sensitivity analysis was also conducted to account for uncertainty in the cost, conditions, and subjective data.