Prestressing Schemes for Incrementally Launched Bridges

Incremental launching is a competitive construction method for medium-span prestressed concrete bridges. Compared with other techniques for in situ casting, in short bridges it is an alternative to the use of falseworks and reduces the cost of labor with the same investment. In longer bridges it is an alternative to movable shuttering systems and reduces both investment and labor cost. Compared with segmental precasting, it may reduce both investment and the cost of prestressing, which may be partial instead of total, with the same advantages in terms of industrial production. Due to its competitiveness and overall quality, this construction method is widely used in Europe. During launch, the superstructure is moved over fixed bearings. The superstructure dead load produces temporary flexural and shear stresses within the cross section that are quite different from those produced by the service loads and, consequently, require special prestressing schemes, thoroughly illustrated in this paper.     

50-Year-Old Prestressed Segmental Concrete Bridges

The first prestressed segmental concrete bridge in the United States opened to traffic was a small bridge in Madison County, Tennessee. The bridge was constructed using prestressed concrete segments and was opened to traffic in October 1950. Prestressed concrete beams were placed side by side to form the superstructure of the bridge. The construction of this bridge and several other similar prestressed concrete bridges are described herein. The existing condition of eleven prestressed concrete bridges remaining in Tennessee is given. Only minor spalling, leaching, and horizontal cracking are present in the superstructure after fifty years of service. Many of the design features introduced in this design can be found in today’s modern precast segmental concrete bridges.     

Verification of Incremental Launching Construction Safety for the Ilsun Bridge, the World’s Longest and Widest Prestressed Concrete Box Girder with Corrugated Steel Web Section

The Ilsun Bridge is the world’s longest (801?m in total length) and widest (30.9?m in maximum width) prestressed concrete box girder bridge incorporating a corrugated steel web. This bridge has fourteen spans, twelve of which were erected using an incremental launching method, a method that is rarely applied in this type of bridge. To verify the construction safety of the Ilsun Bridge, this investigation focuses on the span-to-depth ratio, buckling shear stress of the corrugated steel webs, optimization of the length of the steel launching nose, detailed construction stage analysis, and the stress level endured by the corrugated steel webs during the launching process. The span-to-depth ratio of the Ilsun Bridge was found to be well-designed, using a conservative corrugated steel web design. Further, our investigation revealed that the conventional nose-deck interaction equation was not suitable for corrugated steel web bridges. As a result, a detailed construction stage analysis and measurements of this bridge was performed to examine stress levels and ensure safety during the erection process. The results revealed that there are essential design issues that should be considered when designing prestressed concrete box girder bridges with corrugated steel webs and that, when constructing them, the incremental launching method should be used.     

Improved Optimization Formulations for Launching Nose of Incrementally Launched Prestressed Concrete Bridges

The conventional design process of a launching nose of an incrementally launched bridge is based on trial-and-error methods to reduce bending moment of prestressed concrete deck at the foremost support during launch. With this method, there is no guarantee that the obtained solution is the best among all the possible solutions, since they all depend on the experience and intuition of a designer, and they are also restricted by a limited number of possible iterations. Given that launched bridges constitute an important constructive typology, all the available capacities of design innovation should be incorporated, including numerical optimization. This research work proposes an objective and rigorous formulation to optimize the launching nose of a launched bridge under real constraints that a bridge designer can encounter in practice. Comparing the results obtained by conventional process and those obtained by optimization techniques allows us to verify that some of the assumptions considered in classical design methods of a launching nose are not based on any theoretical foundation. This fact demonstrates the utility of numerical optimization to improve a design.     

Application of Suspension Bridges Stiffened by Prestressed Concrete Slabs in China

Four suspension bridges stiffened by prestressed concrete slabs were designed and constructed on highways in southwestern mountainous areas of China. These bridges are the first applications of its kind in China. This paper discusses the site condition, adaptability, and design and construction features of these bridges. These bridges have single suspension spans between 278 and 388?m and deck width between 14.4 and 15.0?m. The longitudinal distance between hangers is only 5?m, which is relatively small for this bridge type, and there are only two lanes. The dual direction prestressed concrete slabs are 0.6?m deep, and its wind blocking area is relatively small. Dynamic analysis and wind tunnel tests verify that the wind resistance requirements are easily satisfied.     

Parametric Study of Concrete Integral Abutment Bridges

A parametric study was conducted to extend the results of an experimental program on a concrete integral abutment (IA) bridge in Rochester, MN to other integral abutment bridges with different design variables including pile type, size, orientation, depth of fixity, and type of surrounding soil, fixity of the connection between the abutment pile cap and abutment diaphragm, bridge span and length, and size and orientation of the wingwalls. The numerical results indicated that bridge length and soil types surrounding the piles had a significant impact on the behavior of IA bridges. To select pile type and orientation, there is a need to balance the stresses in the piles with the stresses in the superstructure for long IA bridges or IA bridges in stiff soils. Plastic hinge formation is possible at the pile section near the pile head for combined critical variables, such as long span, compliant piles in weak axis bending, deep girders, and stiff soils. Because large pile curvatures or stresses may be caused due to the rotation of the pile cap during temperature increases, hinged connections between the abutment pile cap and diaphragm are not recommended for the practice of IA bridges. Cast-in-place piles are recommended only for short-span IA bridges because their relatively large bending stiffness can cause large superstructure concrete stresses during temperature changes.     

Live Load Distribution Formulas for Single-Span Prestressed Concrete Integral Abutment Bridge Girders

In this study, live load distribution formulas for the girders of single-span integral abutment bridges (IABs) are developed. For this purpose, two and three dimensional finite-element models (FEMs) of several IABs are built and analyzed. In the analyses, the effects of various superstructure properties such as span length, number of design lanes, prestressed concrete girder size, and spacing as well as slab thickness are considered. The results from the analyses of two and three dimensional FEMs are then used to calculate the live load distribution factors (LLDFs) for the girders of IABs as a function of the above mentioned parameters. The LLDFs for the girders are also calculated using the AASHTO formulas developed for simply supported bridges (SSBs). The comparison of the analyses results revealed that LLDFs for girder moments and exterior girder shear of IABs are generally smaller than those calculated for SSBs using AASHTO formulas especially for short spans. However, AASHTO LLDFs for interior girder shear are found to be in good agreement with those obtained for IABs. Consequently, direct live load distribution formulas and correction factors to the current AASHTO live load distribution equations are developed to estimate the girder live load moments and exterior girder live load shear for IABs with prestressed concrete girders. It is observed that the developed formulas yield a reasonably good estimate of live load effects in prestressed concrete IAB girders.     

Full-Scale Test of Continuity Diaphragms in Skewed Concrete Bridge Girders

Continuity diaphragms used in prestressed girder bridges on skewed bents have caused difficulties in detailing and construction. The results of the field verification for the effectiveness of continuity diaphragms for skewed, continuous, and prestressed concrete girder bridges are presented. The current design concept and bridge parameters that were considered include skew angle and the ratio of beam spacing to span (aspect ratio). A prestressed concrete bridge with continuity diaphragms and a skewed angle of 48° was selected for full-scale test by a team of engineers from Louisiana Department of Transportation and Development and the Federal Highway Administration. The live load tests performed with a comprehensive instrumentation plan provided a fundamental understanding of the load transfer mechanism through these diaphragms. The findings indicated that the effects of the continuity diaphragms were negligible and they can be eliminated. The superstructure of the bridge could be designed with link slab. Thus, the bridge deck would provide the continuity over the support, improve the riding quality, enhance the structural redundancy, and reduce the expansion joint installation and maintenance costs.     

Bearing Replacement for Prestressed Concrete I-Girder Bridges

This paper deals with the jacking procedure for the replacement of prestressed concrete I-girder bearings, without damaging the superstructure. The finite-element method-based analysis procedure to compute the jacking force and overall jacking sequence for the girders is proposed. The proposed method takes into account the stress concentration at the loaded area on the girder and the behavior of superstructure due to the jacking force. An analytical equation is proposed to compute the allowable jacking force considering the bursting stress induced at the loaded area on the girder. On the other hand, the overall jacking sequence to lift the superstructure for the bearing replacement is determined by considering the response of the superstructure being jacked. This paper also includes an illustrative example of a jacking procedure for a prototype prestressed concrete I-girder bridge.     

3D Coordinating Relations between Steel Cables and Concrete of Prestressed Concrete Beam Bridges

Interaction between steel cables and concrete is complicated in prestressed concrete bridges, especially in curved prestressed concrete bridges. The most significant behavior of curved beam bridges under the loads is that, at the same time of vertical flexure, torsion occurs on the cross section, which complicates the mechanical analysis to curved beam bridges. Based on coordinating relations of steel cables and concrete (CRSC), the grillage structure finite-element method was adopted to analyze the spatial effect of curved beam bridges. This way, the effect of all prestressing procedures can be simulated properly, including the prestressing loss due to concrete shrinkage and creep, batch prestressing of the cables, etc. Furthermore, it is effective to analyze the integrated behavior of the combined steel cables space out and concrete. The efficiency and reliability of the CRSC method is demonstrated by our analysis system WXQ2.0 developed for curved-skew bridges.     

Nonlinear Flexural Behavior of Prestressed Concrete Girder Bridges

This paper presents a procedure to improve the accuracy of the classical grillage method for the nonlinear analysis of concrete girder bridges. The procedure uses equivalent element plastic hinge lengths that account for the actual mesh size instead of using a mesh-independent global plastic hinge length. A thorough review of the results of tests conducted on two 1∕3-model prestressed concrete girders and a 1∕3-model prestressed concrete girder bridge is undertaken in order to model the nonlinear properties of prestressed concrete girder bridges. The purpose of this review is to study the extent of plastification and plastic hinge length development as well as the evaluation of the validity of the grillage method for the nonlinear analysis of girder bridges. An Lp transfer model is used to calculate the plastic hinge length for every beam element of the grillage based on the results from the experiments and other empirical models. The Lp transfer model allows the use of empirical data obtained from tests on individual girders to model the response of a variety of bridge configurations subjected to different loading conditions. The equivalent grillage element plastic hinge length Lgp is calculated as a function of the grillage mesh size. A number of examples are presented to demonstrate the validity of the proposed method by comparing the analytical results of grillage analysis using the Lp transfer model with those of laboratory and in situ tests on full-scale and model-scale prestressed concrete bridges. The proposed approach has a high potential for use in engineering practice because of the simple input requirement and improved accuracy.     

State-of-the-Art of Integral Abutment Bridges: Design and Practice

The superstructure for integral abutment bridges is cast integrally with abutments that are supported by a single row of piles. Thermal expansion or contraction and concrete creep and shrinkage induce bending stresses in the piles. Very limited design and construction guidelines are available and no unified design procedures exist nationwide; hence, there is a lack of enthusiasm to adopt integral abutment bridges for long spans. Current design and construction practices of integral abutment bridges have been reviewed. Important design parameters are identified with an emphasis on temperature, creep, and shrinkage effects of concrete bridge decks, varying soil strata, and the pile-soil interaction. A parametric study is described regarding the effects of a predrilled hole, the type of fill in the predrilled hole, elevation of the water table, soil type, and pile orientation. The results from the parametric study should aid in the selection and design of piles for integral abutment bridges.     

Torsional Design of Hybrid Concrete Box Girders

Hybrid concrete box-girder bridges that include prestressed slabs and corrugated steel webs provide a major improvement over traditional prestressed concrete box-girder bridges. To reduce the self-weight, high strength concrete is used for the top and bottom slabs and corrugated steel webs are employed for the webs. Because the weight of the girders has been reduced, the span length can be increased for more cost-effective design. A series of systematic tests on hybrid concrete box girders subjected to torsion has been performed. According to the test results, an analytical model was developed. Using the developed analytical model, a step-by-step procedure for torsional design of such bridges is presented in this article. Based on the design procedure proposed, a girder is designed by the analytical model and checked to satisfy structural codes.     

Long-Term Behavior of Continuous Precast Concrete Girder Bridge Model

Continuous concrete box girder bridges composed of precast reinforced and prestressed concrete beams with a U cross section and a cast-in-place top slab are frequently used for medium spans due to their competitiveness. The service behavior of such bridges is very much influenced by their segmental construction, due to time-dependent materials behavior that makes it difficult to accurately predict the stresses, strains, and deflections at long term. A 1:2 scale model of a two-span continuous bridge was tested in order to study its behavior during the construction process and under permanent loads. Time-dependent concrete properties, as well as support reactions, deflections, and strains in concrete and steel, were measured for 500 days. Important time-dependent redistributions of stresses and internal forces throughout the bridge were also measured. The test results were compared with analytical predictions obtained by means of a numerical model developed for the nonlinear and time-dependent analysis of segmentally erected, reinforced and prestressed concrete structures. Generally good agreement was obtained, showing the adequacy of the model to reproduce the structural effects of complex interactive time-dependent phenomena.     

Response of Prestressed Concrete I-Girder Bridges to Live Load

Design and evaluation of prestressed concrete I-girder bridges is in large part dependent on the transverse load distribution characteristics and the dynamic load amplification, as well as service level, live load, and tensile stresses induced in the girders. This study presents the results of field tests conducted on three prestressed concrete I-girder bridges to obtain dynamic load allowance statistics, girder distribution factors (GDF), and service level stress statistics. The field-based data are also compared to approximate and numerical model results. Bridge response was measured at each girder for the passage of test trucks and normal truck traffic. The dynamic amplification is observed to be a strong function of peak static stress and a weak function of vehicle speed and is independent of span length, number of axles, and configuration. GDFs for one- and two-lanes are less than code specified GDFs. Results from the numerical grillage models agree closely with experimentally derived results for transverse distribution.     

Damage Identification on the Tilff Bridge by Vibration Monitoring Using Optical Fiber Strain Sensors

Vibration testing is a well-known practice for damage identification of civil engineering structures. The real modal parameters of a structure can be determined from the data obtained by tests using system identification methods. By comparing these measured modal parameters with the modal parameters of a numerical model of the same structure in undamaged condition, damage detection, localization, and quantification is possible. This paper presents a real-life application of this technique to assess the structural health of the 50-year old bridge of Tilff, a prestressed three-cell box-girder concrete bridge with variable height. A complete ambient vibration survey comprising both vertical accelerations and axial strains has been carried out. The in situ use of optical fiber strain sensors for the direct measurement of modal strains is an original contribution of this work. It is a big step forward in the exploration of modal curvatures for damage identification because the accuracy in calculating the modal curvatures is substantially improved by directly measuring modal strains rather than deriving the modal curvatures from acceleration measurements. From the ambient vibrations, natural frequencies, damping factors, modal displacements and modal curvatures are extracted by the stochastic subspace identification method. These modal parameters are used for damage identification which is performed by the updating of a finite element model of the intact structure. The obtained results are then compared to the inspections performed on the bridge.     

Modified Skew Bending Model for Segmental Bridge with Unbonded Tendons

Segmental bridges with unbonded prestressed tendons have some advantages over conventional concrete bridges, such as weather-independent construction and the corrosion protection of the prestressing tendons. This paper analyzes the behavior of a prestressed segmental bridge with unbonded tendons under combined loading of torsion, bending, and shear. According to experimental research, a modified skew bending model was developed to calculate the load-carrying capacity of segmental bridges subjected to combined bending, shear, and torsion. A finite element method (FEM) was used to investigate the deflection behavior of such a structure and to check the theoretical model. The theoretical and FEM research results compared favorably with test results. Finally, suggestions for the design and construction of segmental bridges with external prestressing were made.     

Rating and Reliability of Existing Bridges in a Network

Currently, the load rating is the method used by State DOTs for evaluating the safety and serviceability of existing bridges in the United States. In general, load rating of a bridge is evaluated when a maintenance, improvement work, change in strength of members, or addition of dead load alters the condition or capacity of the structure. The AASHTO LRFD specifications provide code provisions for prescribing an acceptable and uniform safety level for the design of bridge components. Once a bridge is designed and placed in service, the AASHTO Manual for Condition Evaluation of Bridges provides provisions for determination of the safety and serviceability of existing bridge components. Rating for the bridge system is taken as the minimum of the component ratings. If viewed from a broad perspective, methods used in the state-of-the-practice condition evaluation of bridges at discrete time intervals and in the state-of-the-art probability-based life prediction share common goals and principles. This paper briefly describes a study conducted on the rating and system reliability-based lifetime evaluation of a number of existing bridges within a bridge network, including prestressed concrete, reinforced concrete, steel rolled beam, and steel plate girder bridges. The approach is explained using a representative prestressed concrete girder bridge. Emphasis is placed on the interaction between rating and reliability results in order to relate the developed approach to current practice in bridge rating and evaluation. The results presented provide a sound basis for further improvement of bridge management systems based on system performance requirements.     

Behavior of Prestressed Concrete Strengthened with Various CFRP Systems Subjected to Fatigue Loading

Many prestressed concrete bridges are in need of upgrades to increase their posted capacities. The use of carbon fiber-reinforced polymer (CFRP) materials is gaining credibility as a strengthening option for reinforced concrete, yet few studies have been undertaken to determine their effectiveness for strengthening prestressed concrete. The effect of the CFRP strengthening on the induced fatigue stress ratio in the prestressing strand during service loading conditions is not well defined. This paper explores the fatigue behavior of prestressed concrete bridge girders strengthened with CFRP through examining the behavior of seven decommissioned 9.14?m (30?ft) girders strengthened with various CFRP systems including near-surface-mounted bars and strips, and externally bonded strips and sheets. Various levels of strengthening, prestressing configurations, and fatigue loading range are examined. The experimental results are used to provide recommendations on the effectiveness of each strengthening configuration. Test results show that CFRP strengthening can reduce crack widths, crack spacing, and the induced stress ratio in the prestressing strands under service loading conditions. It is recommended to keep the prestressing strand stress ratio under the increased service loading below the value of 5% for straight prestressing strands, and 3% for harped prestressing strands. A design example is presented to illustrate the proposed design guidelines in determining the level of CFRP strengthening. The design considers the behavior of the strengthened girder at various service and ultimate limit states.     

Examining Duct Leakage on Prestressed Concrete Bridges via a Multiple Neutron Sources Method

Tendon corrosion and the leakage of water through the grouting voids are important contributors to the degradation of prestressed concrete (PC) bridges. Therefore, leakage inspections are beneficial in determining whether a tendon is corroding. This work addresses the inspection of duct leakages on PC bridges using a special multiple neutron source method. This approach is based on the principle of elastic collision between fast neutrons and hydrogen atoms during the emergence of thermalization. Multiple neutron sources should be combined with multiple detectors and an appropriately extended detection time. The probability of capturing thermal neutrons can thus be increased to inspect PC duct leakage. An equation was derived from a combination of theoretical studies and experimental outcomes as a reference for properly selecting the numbers of neutron sources and detectors as well as the detection time. The experimental results show that this approach increases the detection depth of leakage within concrete.