Development and Evaluation of an Adhesively Bonded Panel-to-Panel Joint for a FRP Bridge Deck System

A fiber-reinforced polymer (FRP) composite cellular deck system was used to rehabilitate a historical cast iron thru-truss structure (Hawthorne St. Bridge in Covington, Va.). The most important characteristic of this application is reduction in self-weight, which raises the live load-carrying capacity of the bridge by replacing the existing concrete deck with a FRP deck. This bridge is designed to HL-93 load and has a 22.86?m clear span with a roadway width of 6.71?m. The panel-to-panel connections were accomplished using full width, adhesively (structural urethane adhesive) bonded tongue and groove splices with scarfed edges. To ensure proper construction, serviceability, and strength of the splice, a full-scale two-bay section of the bridge with three adhesively bonded panel-to-panel connections was constructed and tested in the Structures Laboratory at Virginia Tech. Test results showed that no crack initiated in the joints under service load and no significant change in stiffness or strength of the joint occurred after 3,000,000 cycles of fatigue loading. The proposed adhesive bonding technique was installed in the bridge in August 2006.     

Laboratory and Field Performance of Cellular Fiber-Reinforced Polymer Composite Bridge Deck Systems

This paper addresses the laboratory and field performance of multicellular fiber-reinforced polymer (FRP) composite bridge deck systems produced from adhesively bonded pultrusions. Two methods of deck contact loading were examined: a steel patch dimensioned according to the AASHTO Bridge Design Specifications, and a simulated tire patch constructed from an actual truck tire reinforced with silicon rubber. Under these conditions, deck stiffness, strength, and failure characteristics of the cellular FRP decks were examined. The simulated tire loading was shown to develop greater global deflections given the same static load. The failure mode is localized and dominated by transverse bending failure of the composites under the simulated tire loading as opposed to punching shear for the AASHTO recommended patch load. A field testing facility was designed and constructed in which FRP decks were installed, tested, and monitored to study the decks’ in-service field performance. No significant loss of deck capacity was observed after more than one year of field service. However, it was shown that unsupported edges (or free edges) are undesirable due to transitional stiffness from approach to the unsupported deck edge.     

Performance Evaluation of FRP Composite Deck Considering for Local Deformation Effects

We examine here the replacement of a deteriorated concrete deck in the historic Hawthorne Street Bridge in Covington, Va. with a lightweight fiber-reinforced polymer (FRP) deck system (adhesively bonded pultruded tube and plate assembly) to increase the load rating of the bridge. To explore construction feasibility, serviceability, and durability of the proposed deck system, a two-bay section (9.45 by 6.7?m) of the bridge has been constructed and tested under different probable loading scenarios. Experimental results show that the response of the deck is linear elastic with no evidence of deterioration at service load level (HS-20). From global behavior of the bridge superstructure (experimental data and finite- element analysis), degree of composite action, and load distribution factors are determined. The lowest failure load (93.6?kips or 418.1?kN) is about 4.5 times the design load (21.3?kips or 94?kN), including dynamic allowance at HS-20. The failure mode is consistent in all loading conditions and observed to be localized under the loading patch at the top plate and top flange of the tube. In addition to global performance, local deformation behavior is also investigated using finite-element simulation. Local analysis suggests that local effects are significant and should be incorporated in design criteria. Based on parametric studies on geometric (thickness of deck components) and material variables (the degree of orthotropy in pultruded tube), a proposed framework for the sizing and material selection of cellular FRP decks is presented for future development of design guidelines for composite deck structures.     

Factors Affecting Mechanical and Creep Properties of Silicate-Grouted Sands

Factors affecting the strength, modulus, stress-strain, and time-to-failure relationships of moist-cured silicate-grouted sands were investigated from short-term and creep tests. Variables included in the short-term tests were curing time, sand gradation and mineralogy, rate of loading, curing time, and confining pressure. Confining pressure was varied up to 550 kPa, and the stress and strain loading rates were varied from 0.05 to 5.0 Pa∕min and from 0.01 to 1.0%∕min, respectively. The shear strength and failure strain of moist-cured grouted sands were independent of the confining pressure, but they were affected by all other variables investigated. Compressive failure strains for silicate-grouted sands were less than 0.4% and the limitation in improving the compressive strength of sand has been quantified. Grouted limestone sand had the highest strength. The creep behavior of grouted sand was also investigated. Stress-strain and time-to-failure relationships for grouted sands have been developed.     

Laboratory and Field Testing of Composite Bridge Superstructure

Bridge rehabilitation utilizing a hybrid fiber-reinforced polymeric composite has recently been completed in Blacksburg, Va. This project involved replacing the superstructure in the Tom's Creek Bridge, a rural short-span traffic bridge with a timber deck and corroded steel girders, with a glue-laminated timber deck on composite girders. To verify the bridge design and to address construction issues prior to the rehabilitation, a full-scale mock-up of the bridge was built and tested in the laboratory. This setup utilized the actual composite beams, glue-laminated timber deck panels, and the skewed geometry implemented in the rehabilitation. Following rehabilitation, the bridge was field tested under controlled conditions (vehicle load and position). Both tests examined service load deflections, girder strains, load distribution, degree of composite action, interpanel deck deflections, and impact factor. The field test results indicate a service load deflection of L∕400 under moving loads and a high factor of safety in the composite members against material failure. The data from the field test serve as a baseline reference for future field durability assessments as part of a long-term performance and durability study.     

Filament-Wound Glass Fiber Reinforced Polymer Bridge Deck Modules

The demand for the development of efficient and durable bridge decks is a priority for most of the highway authorities worldwide. This paper summarizes the results of an experimental program designed to study the behavior of an innovative glass fiber reinforced polymer (GFRP) bridge deck recently patented in Canada. The deck consisted of a number of triangular filament wound tubes bonded with epoxy resin. GFRP plates were adhered to the top and bottom of the tubes to create one modular unit. The experimental program, described in this paper, discusses the evolution of two generations of the bridge deck. In the first generation, three prototype specimens were tested to failure, and their performance was analyzed. Based on the behavior observed, a second generation of bridge decks was fabricated and tested. The performance was evaluated based on load capacity, mode of failure, deflection at service load level, and strain behavior. All decks tested exceeded the requirements to support HS30 design truck loads specified by AASHTO with a margin of safety. This paper also presents an analytical model, based on Classical Laminate Theory to predict the load-deflection behavior of the FRP decks up to service load level. In all cases the model predicted the deck behavior very well.     

Durability of GFRP Bars’ Bond to Concrete under Different Loading and Environmental Conditions

In the last decade, noncorrodible fiber-reinforced polymer (FRP) reinforcing bars have been increasingly used as the main reinforcement for concrete structures in harsh environments. Also, owing to their lower cost compared with other types of FRP bars, glass-FRP (GFRP) bars are more attractive to the construction industry, especially for implementation in bridge deck slabs. In North America, bridge deck slabs are exposed to severe environmental conditions, such as freeze-thaw action, in addition to traffic fatigue loads. Although the bond strength of GFRP bars has been proved to be satisfactory, their durability performance under the dual effects of fatigue-type loading and freeze-thaw action is still not well understood. Few experimental test data are available on the bond characteristics of FRP bars in concrete elements under different loading and environmental conditions. This research investigates the individual and combined effects of freeze-thaw cycles along with sustained axial load and fatigue loading on the bond characteristics of GFRP bars embedded in concrete. An FRP-reinforced concrete specimen was developed to apply axial-tension fatigue or sustained loads to GFRP bars within a concrete environment. A total of thirty-six test specimens was constructed and tested. The test parameters included bar diameter, concrete cover thickness, loading scheme, and environmental conditioning. After conditioning, each specimen was sectioned into two halves for pullout testing. Test results showed that fatigue load cycles resulted in approximately 50% loss in the bond strength of sand-coated GFRP bars to concrete, while freeze-thaw cycles enhanced their bond to concrete by approximately 40%. Larger concrete covers were found more important in cases of larger bar sizes simultaneously subjected to fatigue load and freeze-thaw cycles.     

Experimental Validation of a Shear Stud Connection between Steel Girders and a Fiber-Reinforced Polymer Deck in the Transverse Direction

A fiber-reinforced polymer (FRP) deck-to-girder connection was evaluated for fatigue resistance and residual capacity in the transverse direction. The connection consisted of three shear studs cast into a trapezoidal cell of a FRP sandwich deck. Steel spirals were positioned around each shear stud to aid in grout confinement. Test fixturing consisted of multiple girders and tie downs to induce realistic loading of the connection due to wheel loads. The connection was fatigued according to AASHTO LRFD Specifications for 10.5?million?cycles (75?year design life) and tested for residual capacity. The connection survived fatigue testing without failure. The haunch exhibited minimal debonding and cracking. Connection capacity after one lifetime of fatigue cycles exceeded strength limit state requirements.     

Fatigue of Diagonally Cracked RC Girders Repaired with CFRP

Fiber-reinforced polymers (FRP) are becoming more widely used for repair and strengthening of conventionally reinforced concrete (RC) bridge members. Once repaired, the member may be exposed to millions of load cycles during its service life. The anticipated life of FRP repairs for shear strengthening of bridge members under repeated service loads is uncertain. Field and laboratory tests of FRP-repaired RC deck girders were performed to evaluate high-cycle fatigue behavior. An in-service 1950s vintage RC deck-girder bridge repaired with externally bonded carbon fiber laminates for shear strengthening was inspected and instrumented, and FRP strain data were collected under ambient traffic conditions. In addition, three full-size girder specimens repaired with bonded carbon fiber laminate for shear strengthening were tested in the laboratory under repeated loads and compared with two unfatigued specimens. Results indicated relatively small in situ FRP strains, laboratory fatigue loading produced localized debonding along the FRP termination locations at the stem-deck interface, and the fatigue loading did not significantly alter the ultimate shear capacity of the specimens.     

Seismic Behavior of Posttensioned Concrete-Filled Fiber Tubes

Precast segmental construction technique is an excellent candidate for economic rapid bridge construction in highly congested urban environments and environmentally sensitive regions. This paper presents the seismic behavior of four hybrid segmental columns consisting of precast posttensioned concrete-filled fiber tubes (PPT-CFFTs). A fifth monolithic column was also tested as a reference specimen. The columns were tested under increasing lateral loading cycles in a displacement control. The columns had circular cross section diameters of 203 mm and heights of 1,524 mm each. The parameters investigated included different construction details and energy dissipation systems. The PPT-CFFT columns developed lateral strength and deformation capacity comparable to those of the monolithic reinforced concrete column. However, the PPT-CFFT columns dissipated smaller hysteretic energy compared to that of the monolithic reinforced concrete column. Finally, a simple model was used to predict the backbone curves of segmental columns. The model was conservative and it predicted approximately 75% of the measured ultimate strength and displacement.     

Strengthening of Reinforced Concrete Bridge Decks Using Carbon Fiber-Reinforced Polymer Composite Materials

This paper presents the results of an investigation of the monotonic and fatigue behavior of one-way and two-way reinforced concrete slabs strengthened with carbon fiber-reinforced polymer (CFRP) materials. The five one-way slab specimens were removed from a decommissioned bridge in South Carolina. Three of the slabs were retrofitted with CFRP strips bonded to their soffits and the other two served as unretrofit, control specimens. Of the five one-way slab specimens, one unretrofit and two retrofit slabs were tested monotonically until failure. The remaining two specimens, one unretrofit and one retrofit, were tested under cyclic (fatigue) loading until failure. In addition, six half-scale, two-way slab specimens were constructed to represent a full-scale prototype of a highway bridge deck designed using the empirical requirements of the AASHTO LRFD Bridge Design Manual. Of the six square slabs, two were unretrofitted and served as the control specimens, two were retrofitted using CFRP strips bonded to their soffits making a grid pattern, and two were retrofitted with a preformed CFRP grid material bonded to their soffit. Three slabs, one unretrofit, one CFRP strip, and one CFRP grid retrofitted, were tested monotonically until failure and the remaining three slabs were tested under cyclic (fatigue) loading until failure.     

Treatment of Styrene-Contaminated Airstream in Biotrickling Filter Packed with Slags

This paper reports the result of studies using a biotrickling filter with blast-furnace slag packings (sizes = 2–4 cm and specific surface area = 120 m2∕m3) for treatment of styrene in an airstream. The effects of volumetric styrene loading L, superficial gas velocity U0 and liquid recirculation rate VL on the styrene elimination capacity K, and the removal efficiency K∕L were tested. Variations of styrene concentration with packing height as well as rates of nutrient utilization were also tested. The results show that for L< 30 g∕m3?h, K∕L was nearly independent of U0 in the range of 29–67 m∕h and was independent of VL in the range of 3.84–9.60 m∕h. In this range, the rate of styrene removal was both reaction and diffusion limited and the reaction was of zero-order kinetics. For higher loadings, K∕L decreased with increasing U0 and increased with increasing VL and the system approached the condition of reaction limitation.     

Fatigue Response of New Graphite/Epoxy-Concrete Girder

A new graphite/epoxy/concrete (G/E/C) cross section was developed and tested under fatigue loading with constant amplitude for one million cycles. The cross section consisted of a G/E box element, a G/E channel element, a concrete slab, and a concrete box formed by the walls of the G/E elements. Epoxy resin and vertical steel stirrups provided shear connection between G/E elements and the concrete slab. The results showed that the epoxy interface slipped after 150,000 cycles of fatigue loading. Softening of the girder continued for another 350,000 cycles of loading, after which the stiffness and strains stabilized. The failure testing of the girder after fatigue loading showed that the load and displacement capacities were only moderately reduced by fatigue loading.     

Interlaminar Fracture of Composites under Tension and Compression

Interlaminar fracture of AS4∕3502 graphite∕epoxy material system is investigated using a double cracked‐lap‐shear (DCLS) specimen and a single cracked‐lap‐shear (SCLS) specimen. A fundamental feature of the designed specimens is their ability to be tested under net tensile and compressive loadings. The specimens exhibit mixed‐mode or mode II behavior depending on the loading direction. The specimens are designed to precipitate crack growth at a designed‐in site in a gage section. In the specimen design process, overall dimensions of the specimens are selected so that local disturbances in the stress field will not interact, there is adequate length to permit crack growth, and overall buckling will not occur under compressive loading. The experimental results confirm that the specimens and tests perform as designed, It is observed that: (1) There is an increasing resistance to crack growth under tensile loading; (2) interlaminar fracture under compression is a totally unstable process; and (3) tension and compression behaviors are considerably different. Fracture surfaces in the unstable regions from short beam shear and DCLS specimen tests exhibit similar characteristics.     

Stability Analysis of Box-Girder Cable-Stayed Bridges

The objective of this study is to investigate the stability characteristics of box-girder cable-stayed bridges by three-dimensional finite-element methods. Cable-stayed bridges have many design parameters, because they have a lot of redundancies, especially for long-span bridges. Cable-stayed bridges exhibit several nonlinear behaviors concurrently under normal design loads because of large displacements; the interaction among the pylons, the stayed cables, and the bridge deck; the strong axial and lateral forces acting on the bridge deck and pylons; and cable nonlinearity. A typical two-lane, three-span, steel box-girder cable-stayed bridge superstructure was selected for this paper. The numerical results indicate that, if the ratio of the main span length with respect to the total span length, L1∕L, is small, the structure usually has a higher critical load. If the ratio Ip∕Ib increases, the critical load of the bridge decreases, in which Ip is the moment of inertia of the pylon and Ib is the moment of inertia of the bridge deck. When the ratio Ip∕Ib is greater than 10.0, the decrement becomes insignificant. For cable arrangements, bridges supported by a harp-type cable arrangement are the better design than bridges supported by a fan-type cable arrangement on buckling analysis. The numerical results also indicate that use of either A-type or H-type pylons does not significantly affect the critical load of this type of structure. In order to make the numerical results useful, the buckling loads have been nondimensionalized and presented in both tabular and graphical forms.     

Design of Foundations on Sensitive Champlain Clay Subjected to Cyclic Loading

Sensitive clay subjected to cyclic loading may experience gradual loss of its shear strength, which may lead to liquefaction. Foundations built on this clay would suffer extensive settlement and significant loss of bearing capacity or perhaps catastrophic failure. This paper presents an experimental investigation on sensitive (Champlain) clay obtained from the city of Rigaud, Quebec (Canada). Consolidation tests, static and cyclic undrained and drained triaxial tests were performed on representative samples of this clay. The objective of this investigation was to examine the influence of the physical and mechanical parameters, which govern the shear strength of sensitive clay subjected to cyclic loading. Based on the results of the present investigation and those available in the literature, it can be reported herein that the undrained response is the most critical for these foundations; furthermore, the preconsolidation pressure is considered as an important parameter in establishing the shear strength of sensitive clay. A design procedure is developed to determine the safe zone for the undrained and drained responses, within which a combination of the cyclic deviator stress and the number of cycles for a given soil/loading/site conditions can achieve a quasielastic resilient state without reaching failure. The proposed design procedure is applicable to all regions around the world, where sensitive clays can be found. Furthermore, this procedure can be adopted to examine the conditions of existing foundations built on sensitive clay at any time during its lifespan.     

Response of RC Beams Strengthened with CFRP Laminates and Subjected to a High Rate of Loading

Results are presented of an experimental program undertaken to investigate the effects of strain rate on the behavior of reinforced concrete (RC) beams strengthened with carbon fiber-reinforced polymer (CFRP) laminates. Nine 3-m RC concrete beams, one unstrengthened, four strengthened with S-type CFRP laminates, and four strengthened with R-type laminates, were loaded under four different loading schedules. The stroke rates ranged from 0.0167 mm∕s (slow rate of loading) to 36 mm∕s (fast rate of loading). This induced a strain rate in the CFRP of 2.96 με∕s (slow rate) to 6,930 με∕s (fast rate). Some beams were subjected to either 1 or 12 cycles of loading prior to a fast rate of loading to failure. The rapidly loaded beams showed an increase of approximately 5% in capacity, stiffness, and energy absorption. Ductility and the mode of failure were not directly affected by the change in loading rate. Precycled beams performed similarly to the beams loaded monotonically to failure but showed a 10% increase in service stiffness and a 10% loss in energy absorption. A finite-element, layered analysis is presented to predict the moment-curvature response of CFRP strengthened RC beams. The model includes the effects of strain rate and correlates well with the experimental data.     

Performance of Overlays Placed Over Sealed Decks under Static and Fatigue Loading

In order to enhance the effectiveness of portland cement overlays placed over existing bridge decks, the deck may be sealed with an acceptable sealer before placing the overlay. The main purpose for such a treatment of the deck is to seal the existing cracks, and prevent penetration of chlorides into the deck if the overlay cracks. The presence of a sealer at the deck-overlay interface is expected to reduce the available bond strength. The reported research was carried out to investigate the performance of overlays placed over sealed bridge decks, examine the level of bond strength, and develop simple yet effective means to restore the bond strength as much as possible. Test results indicate that the sealer reduces the available bond strength by as much as 50%. Up to 85% of the bond strength can be restored if sand is broadcast over the sealer while it is curing or if the dried sealed surface is lightly sanded. These observations were validated through fatigue loading and loading to failure of a one-third-scale subassemblage of a steel stringer bridge.     

Fatigue Behavior of a Steel-Free FRP–Concrete Modular Bridge Deck System

This paper presents results of an evaluation of the fatigue performance of a novel steel-free fiber-reinforced polymer (FRP)–concrete modular bridge deck system consisting of wet layup FRP–concrete deck panels which serve as both formwork and flexural reinforcement for the steel-free concrete slab cast on top. A two-span continuous deck specimen was subjected to a total of 2.36 million cycles of load simulating an AASHTO HS20 design truck with impact at low and high magnitudes. Quasistatic load tests were conducted both before initiation of fatigue cycling and after predetermined numbers of cycles to evaluate the system response. No significant stiffness degradation was observed during the first 2 million cycles of fatigue service load. A level of degradation was observed during subsequent testing at higher magnitudes of fatigue load. A fairly elastic and stable response was obtained from the system under fatigue service load with little residual displacement. The system satisfied both strength and serviceability limit states with respect to the code requirements for crack width and deflection.     

Investigating a Structural Form System for Concrete Girders Using Commercially Available GFRP Sheet-Pile Sections

This paper presents a new girder consisting of a trapezoidal pultruded glass fiber-reinforced polymer (GFRP) hat-shaped section commercially available as a sheet pile, but used in this study as a structural form for concrete. It can also offer continuity in the transverse direction through a pin-and-eye connection. Five 610?mm×325?mm and 3,300-mm-long girders were tested in flexure to examine different bond systems, voided and solid concrete cores, and the performance in positive and negative bending. Bond systems were wet adhesive bond to freshly cast concrete, adhesively bonded coarse aggregates, and mechanical shear studs. No slip was observed between concrete and the GFRP section until delamination failure occurred within a thin layer of cement mortar that remained attached to GFRP. The studs failed by pull out from the concrete flange. In general, 47–75% of the full strengths of concrete and GFRP were reached at ultimate bond failure. Wet adhesive bonding was the simplest and quickest to apply, while resulting in a comparable strength to other systems. A “moment-curvature” analytical model, incorporating a robust bond failure criterion, was developed, validated, and used in a parametric study. It showed that varying the concrete compressive strength or thickness of the GFRP section has insignificant effect on the bond failure load. Also, there are critical values for shear span-to-depth ratio, shear strength of cement mortar, concrete strength, and width of the top GFRP flange, beyond which, the desired flexural failure mode would precede bond failure.