THERMAL STRESS ANALYSIS OF A RECTANGULAR PLATE AND ITS THERMAL STRESS INTENSITY FACTOR FOR COMPRESSIVE STRESS FIELD

Abstract

In this study, a transient thermal stress problem of a rectangular plate due to a nonuniform heat supply is treated theoretically and, thereafter, fracture behaviors of the plate with a crack are examined for compressive stress states. Assuming that a crack located on an arbitrary position, with an arbitrary direction, is sufficiently small and is closed because of the compressive stress field, a temperature field, in a transient state, is analyzed by taking into account the effect of relative heat transfer on both surfaces of the plate. Thereafter, the corresponding thermal stress analysis is developed on the basis of the two-dimensional plane stress problem using Airy's stress function method, and the stress intensity factor is analyzed for the biaxial stress state. As an analytical model, we consider mechanical boundary conditions of prescribed displacement and estimate the stress intensity factor of a crack tip using parameters of the crack configuration such as the location, direction, length, and coefficient of friction. These numerical results are shown in graphical form.     

A Surface Crack in a Graded Coating Bonded to a Homogeneous Substrate under Transient Thermal Loading

The elastodynamic problem of a surface crack in a graded coating bonded to a homogeneous substrate under transient heat flux is considered. The coating is graded along the thickness direction and modelled as a nonhomogeneous medium with an isotropic stress-strain law. The problem is solved under the assumption of plane strain or generalized plane stress conditions. The resulting crack problem is of mode I because the orientations of the crack axis, the material gradient and the heat-flux are all parallel. The equivalent crack surface tractions are first obtained and substituted in the plane elasticity equations which are then converted analytically using appropriate integral transforms into a singular integral equation. The resulting equation is solved numerically using orthogonal Jacobi polynomials to yield the Mode I stress intensity factor. The main objective of the research is to study the effect of the layer thickness and nonhomogeneity parameters on the dynamic crack tip stress intensity factor for the purpose of gaining better understanding on the behavior of graded coatings under transient thermal loading.     

Transient Thermoelastic Analysis of a Solid Cylinder Containing a Circumferential Crack Using the C–V Heat Conduction Model

This article presents the transient thermoelastic analysis in a long solid cylinder with a circumferential crack using the C–V heat conduction theory. The outer surface of the cylinder is subjected to a sudden temperature change. The Laplace transform technique is adopted to solve the one-dimensional hyperbolic heat conduction equation, and the axial thermal stress is obtained for the un-cracked cylinder in the Laplace domain. Then this axial thermal stress with a minus sign is applied to the crack surface to form a mixed boundary value problem in the cylindrical coordinate system. A singular integral equation is derived by applying the Fourier and Hankel transforms to solve the mode I crack problem. The transient thermal stress intensity factors are obtained by solving the singular integral equation numerically. The influences of thermal relaxation time, crack geometry, and Biot's number upon transient temperature distributions, axial stress fields, and stress intensity factors are analyzed.     

EDGE-CRACKED PLATE WITH ONE FREE AND ONE CONSTRAINED BOUNDARY SUBJECTED TO SUDDEN CONVECTIVE COOLING

The transient thermal stress edge crack problem for an elastic strip with free and fully constrained boundaries is considered. The plate is suddenly subjected to convective cooling on the face containing the edge crack while the other face is insulated. The solution of the problem is obtained by using the superposition technique results in a singular integral equation that is solved numerically. The results of the transient temperature and thermal stress distributions in the uncracked strip are presented. Also, numerical results are obtained for the stress-intensity factor in terms of the Fourier number, crack length, and different values of the Biot number.     

FRACTURE OF THICK-WALLED CYLINDERS SUBJECTED TO TRANSIENT THERMAL STRESSES

In this paper, the fracture problem of a thick cylinder subjected to transient thermal stresses is considered. The problem has practical significance in the conventional and nuclear power industries where the structural integrity of components may be damaged due to sudden temperature changes. Neglecting the inertia effects, the thermal fracture problem is uncoupled. First the thermal stresses in a thick cylinder due to a sudden change in temperature are computed separately as a function of time. Then, these stresses are used as external loads in analyzing the fracture of a thick cylinder. The assumed crack, may be an inner edge crack, outer edge crack or an embedded crack. Extensive results are obtained by varying the parameters of the problems. The main parameters affecting fracture are identified and the results are discussed in some detail.     

Investigation Methods for Thermal Shock Crack Problems of Functionally Graded Materials–Part II: Combined Analytical-Numerical Method

Fractures phenomena can be often found in functionally graded materials (FGMs) subjected to thermal shock loadings. This paper aims to develop a set of analytical-numerical methods for analyzing the mixed-mode thermal shock crack problems of a functionally graded plate (FGP). First, a domain-independent interaction energy integral method is developed for obtaining the mixed-mode transient thermal stress intensity factors (TSIFs). A perturbation method is adopted to obtain the transient temperature field. Then an analytical-numerical method combining the interaction energy integral method, a perturbation method, and the finite element method is developed to solve the present crack problem. Particularly, the influences of the materials parameters, crack length, and crack angle on the TSIFs and the crack growth angle are investigated. The results show that the present analytical-numerical method can be used to solve the thermal shock crack problem with high efficiency. The present work will be significant for the fracture mechanics analysis and design of FGM structures.     

Analyses of Thermal Conduction and Stress Induced by Electric Current in an Infinite Thin Plate with an Elliptical Hole

Uniform electric current at infinity is applied to a thin infinite conductor with an elliptical hole disturbing the electric current, which gives rise to Joule heat, temperature increase and heat flux. Joule heat produces uniform and uneven temperature fields which in turn initiate thermal stress. These electrical current, Joule heat, temperature, heat flux and thermal stress analyses are carried out and their closed form solutions are obtained. The heat conduction problem is solved as a temperature boundary value problem. Figures of distribution of Joule heat, temperature, heat flux and stress are shown. A dislocation and a rotation terms for thermal stress analysis appear, which makes problem complex. Solutions of Joule heat, temperature, heat flux and thermal stress are nonlinear for the direction of electric current. For an infinite plate with a circular hole, stress components do not occur on the whole plate. As a special case, a crack problem is analyzed and intensities at the crack tip of each problem are investigated. Relations between melting temperature and electric current density, and between fracture toughness value and electric current density are investigated for some crack lengths for steel.     

MULTIPLE SURFACE CRACKING IN GLASS-FIBER-REINFORCED PLASTICS DUE TO A THERMAL SHOCK AT A LOW TEMPERATURE

We consider the transient thermal singular stress problem of multiple surface cracking in glass-fiber-reinforced plastics due to a thermal shock at a low temperature. The layered composite is made of a layer bonded between two layers of different physical properties, and it is suddenly cooled on the surfaces. The surface layers contain parallel arrays of the embedded or edge cracks perpendicular to the boundaries. The thermal and elastic properties of the material are dependent on the temperature. For the case of the crack that ends at the interface between orthotropic elastic materials, the order of stress singularity around the tip of the crack is obtained. Finite element calculations are carried out, and the transient thermal stress intensity factors are shown graphically.     

Thermoelasticity problem for a multilayer coating/half-space assembly with undercoat crack subjected to convective thermal loading

The transient thermal stress crack problem for a half-space with a multilayer coating under thermal surface loading containing an undercoat crack, perpendicular to the interface, is considered. The problem is solved using the principle of superposition and uncoupled quasi-static thermoelasticity. Transient temperature distribution and corresponding thermal stresses for the uncracked multilayer assembly are obtained in a closed analytical form using the model with generalized thermal boundary conditions of heat exchange of a half-space with ambient media via the coating. The crack problem is formulated as a perturbation mixed boundary value problem, in which the crack surface loading should be equal and opposite to the thermal stresses obtained for the uncracked medium, and is reduced to a singular integral equation and solved numerically. Numerical computations are performed for the analysis of influence of the coating upon thermal stresses and thermal stress intensity factor.     

Transient Response of a Cracked Piezoelectric Strip Under Thermoelectric Loading

In this study, the theoretical analysis of a transient piezothermoelastic problem is developed for a piezoelectric strip with a parallel crack under static electric loading and thermal shock loading conditions. The crack faces are supposed to be insulated thermally and electrically. By using both the Laplace transform and the Fourier transform, the thermal and electromechanical problems are reduced to a system of singular integral equations, respectively, which are solved numerically. Some numerical results for the temperature change, the stress and electric displacement distributions, and the energy density factor as well as the stress and electric displacement intensity factors in a transient state are shown in figures.     

TWO CRACK GROWTHS IN A FUNCTIONALLY GRADED PLATE UNDER THERMAL SHOCK

This article examines the problem of two thermal cracks under a transient temperature field in a ceramic/metal functionally graded plate. When the functionally graded plate is subjected to thermal shock, multiple cracks often occur on the ceramic surface. It is shown that the crack paths are influenced by interaction between multiple cracks and a compositional profile of the functionally graded plate. Transient thermal stresses are treated as a linear quasi-static thermoelastic problem for a plane strain state. The crack paths of two cracks are obtained using the finite element method with mode I and mode II stress intensity factors.     

Investigation Methods for Thermal Shock Crack Problems of Functionally Graded Materials–Part I: Analytical Method

In most published papers, in order to obtain the analytical solution of the crack problems in functionally graded materials (FGMs), the thermomechanical properties of FGMs are usually assumed to be very particular functions and, hence, may not be physically realizable for many actual material combinations. Very few analytical methods can be used to solve the thermal shock crack problem of an FGM cylindrical shell or plate with general thermomechanical properties. In this article, a set of analytical methods is proposed for the thermal shock crack problem of an FGM plate or cylindrical shell with general thermomechanical properties. The crack problem of a cylindrical shell is modeled by a plate on an elastic foundation. Greatly different from previous studies, a set of analytical methods using both the perturbation method and a piecewise model are developed to obtain the transient temperature field and thermal stress intensity factor (TSIF). The perturbation method is applied to deal with the general thermal properties and the piecewise model is used to deal with the general mechanical properties. In the analytical procedure, integral transform, the residue theorem, and the theory of singular integral equation are used. Several representative examples are considered to check the capability of the present method. The transient thermal shock behavior of a ZrO₂/Ti-6Al-4 V FGM plate with a surface crack and a Rene 41-Zirconia FGM cylindrical shell with a circumferential crack are analyzed.     

STRESS INTENSITY FACTOR FOR TRANSIENT THERMAL STRESSES IN AN INFINITE ELASTIC BODY WITH AN EXTERNAL CRACK

Abstract

This paper deals with a transient thermal stress problem in an infinite body with an external crack. The elastic medium is cooled by time- and position-dependent temperature on the external crack. It is very difficult to obtain the analytical expression for the temperature, so the finite-difference method is used with respect to a time variable. Thus, the analytical expression for the temperature with respect to the spatial variables may be obtained. The temperature solution reduces to a dual-integral equation for spatial variables by use of the finite-difference method for a time variable. The numerical results for stress intensity factor are obtained.     

TRANSIENT THERMOELASTIC PROBLEM FOR AN INFINITE PLATE CONTAINING A PENNY-SHAPED CRACK AT AN ARBITRARY POSITION

This article deals with the transient thermoelastic problem for an infinite plate containing a penny-shaped crack that is parallel to the surfaces of the plate but at an arbitrary position of the plate. The transient thermal stresses are set up by the heat generation on the surfaces and the sudden heat exchange on the surfaces. By using the finite difference method for the time variable, the analytical solution for spatial variables can be obtained. The numerical results for the temperature and stress intensity factor are obtained, and results are shown in graphs.     

THERMAL SHOCK PROBLEMS OF ELASTIC BODIES WITH A CRACK

This paper deals with thermal shock, problems of elastic bodies with a crack. The case considered is that of an infinitely long circular cylinder with an edge crack, and a homogeneous flat plate with an edge crack initially at uniform temperature and suddenly immersed into a medium of lower temperature. The thermal disturbance near the crack tip is assumed to be neglible in the analysis of the temperature field because thermal shocks occur very quickly. We analyze the transient thermal stress problems of elastic solids with a crack and determine the stress intensity factor at the crack tip. The nondimensional maximum transient stress intensity factor is expressed as a function of the Biot number and the nondimensional crack length. Then we propose simplified formulations of the nondimensional maximum transient stress intensity factor as a function of the Biot number and the nondimensional crack length.     

Transient Thermoelastic Analysis for a Laminated Composite Strip with an Interlayer of Functionally Graded Material

This paper is concerned with the theoretical treatment of transient thermal stress problem involving a laminated composite thick strip with an interlayer of functionally graded material due to nonuniform heat supply in the width direction. The thermal and thermoelastic constants of the interlayer of functionally graded material are assumed to vary exponentially in the thickness direction. We obtain the exact solution for the two-dimensional temperature change in a transient state, and thermal stresses of a simple supported strip under the state of plane strain. Some numerical results for the temperature change, the displacement and the stress distributions are shown in figures. Furthermore, the influence of the thickness and position of the interlayer is investigated.     

THERMAL SHOCK FRACTURE IN AN EDGE-CRACKED PLATE

In this paper the transient thermal stress problem for an elastic strip with an edge crack is investigated. The elastic medium is assumed to be insulated on one face and cooled by surface convection on the face contaning the edge crack. Using the principle of superposition, the formulation results in a mixed boundary value problem, with the thermal stresses calculated from the thermoelasticity solution for an uncracked strip utilized as the necessary crack surface tractions. The resulting singular integral equation is of a well-known type and is solved numerically. In this paper, inertia effects are assumed negligible and possible temperature dependence of thermoelastic constants is not considered. The numerical results presented, include the stress intensity factor as a function of nondimensional time (Fourier number) and crack length, for various values of the dimensionless Biot number. The temperature distribution and the thermal stresses in the uncracked strip are also included. The time lag, which occurs between the time at which the stress on the surface of the strip is a maximum and the time when a maximum occurs in the stress intensity factor, is clearly shown to be a function of the Biot number for any given ratio of crack length to strip thickness. A result of particular interest is the degree with which the maximum stress intensity factor decreases, as a function of crack length, for decreasing values of the Biot number.     

A simplified approach to the transient conduction in a two-dimensional fin

In this study, after applying an averaging technique in the transverse direction, the problem of transient conduction in a two-dimensional rectangular fin is reduced to that of a one-dimensional fin problem. The averaging method used in the improved one-dimensional formulation takes into account in an approximate manner the temperature variations across the fin. The classical formulation of the one-dimensional fin problem neglects the transversal temperature gradients. The resulting partial differential equation is analyzed using Laplace transforms when fin base is subjected to a step change in base temperature. Results of averaging technique are compared to one-dimensional transient solutions. These results indicate that accuracy on heat transfer at the fin base and average temperature profiles along the fin is significantly improved. The present analysis extends the range of applicability of one-dimensional formulation to larger values of Biot number based upon the lateral fin surface. Typical results are presented in graphical form for various values of pertinent parameters.     

Transient thermal response of a functionally graded piezoelectric laminate with a crack normal to the bimaterial interface

In this article, the problem of a functionally graded piezoelectric material strip (FGPM strip) containing a crack perpendicular to the interface between the FGPM strip and a homogeneous layer is analyzed under transient thermal loading condition. The crack faces are supposed to be completely insulated. Material properties are assumed to be exponentially dependent on the distance from the interface. Using the Laplace and Fourier transforms, the thermoelectromechanical problem is reduced to a singular integral equation, which is solved numerically. The stress intensity factors of embedded and edge cracks are computed. The results for the crack contact problem are also included.     

TRANSIENT STRESS INTENSITY FACTORS FOR PERIODIC ARRAY OF CRACKS IN A HALF-PLANE DUE TO CONVECTIVE COOLING

The problem of periodic cracks perpendicular to the boundary of a half-plane under transient thermal loading is investigated. The thermal stresses are generated as a result of convective cooling on the boundary of the plane. The problem is solved using the superposition technique. The perturbation problem is formulated using the thermal stresses obtained from the uncracked problem with the opposite sign as the only external load. The formulation results in a singular integral equation of Cauchy type that is solved numerically. Numerical results are obtained for the stress intensity factors as a function of time, crack length, location of the crack, and periodic crack spacing.