The Calcia–Zirconia Phase Diagram Revisited: Stability of the Ordered Phases φ1 and φ2

Single crystals of CaO-stabilized ZrO₂ containing between 15.3 and 18.9 mol% CaO were heat-treated for 5000 h at 1200°C to study the stability of the ordered defect-fluorite phase, CaZr₄O₉ (φ₁). Subsequent TEM analysis of the equiaxed φ₁ domains in samples richer than approximately 18 mol% in CaO showed a random distribution of φ₁ variants, with no preferred interfacial habit planes. A critical review of the literature, combined with the new data, supports the Stubican-Hellmann-Hannon version of the phase diagram in the region 15 to 26 mol% CaO and 1000° to 1400°C and strongly suggests that φ₁ is a stable phase in the ZrO₂-CaO systems.     

Microstructure and Microwave Dielectric Properties of Ba(Zn1/3Ta2/3)O3 Ceramics with ZrO2 Addition

The effect of ZrO₂ on crystallographic order, microstructure, and microwave dielectric properties of Ba(Zn_1/3Ta_2/3)O₃ (BZT) ceramics was investigated. A small amount of ZrO₂ disturbed the 1:2 cation ordering. The average grain size of the BZT significantly increased with the addition of ZrO₂, which was attributed to liquid-phase formation. The relative density increased with the addition of a small amount of ZrO₂, but it decreased when the ZrO₂ content was increased. Variation of the dielectric constant with ZrO₂ addition ranged between 27 and 30, and the temperature coefficient of resonant frequency increased abruptly as the ZrO₂ amount exceeded 2.0 mol%. The Q value of the BZT significantly improved with the addition of ZrO₂, which could be explained by the increased relative density and grain size. The maximum Q × f value achieved in this investigation was ∼164 000 GHz for the BZT with 2.0 mol% ZrO₂ sintered at 1550°C for 10 h.     

Phase Equilibria in the System ZrO2─InO1.5

Phase equilibria in the system ZrO₂─InO_1.5 have been investigated in the temperature range from 800° to 1700°C Up to 4 mol%, InO_1.5 is soluble in t -ZrO₂ at 1500°C. The martensitic transformation temperature m → t of ZrO₂ containing InO_1.5 is compared with that of ZrO₂ solid solutions with various other trivalent ions with different ionic radii. The diffusionless c → t ' A phase transformation is discussed. Extended solid solubility from 12.4 ± 0.8 to 56.5 ± 3 mol% InO_1.5 is found at 1700°C in the cubic ZrO₂ phase. The eutectoid composition and temperature for the decomposition of c -ZrO₂ solid solution into t -ZrO₂+InO_1.5 solid solutions were determined. A maximum of about 1 mol% ZrO₂ is soluble in bcc InO_1.5 phase. Metastable supersaturation of ZrO₂ in bcc InO _1.5 and conditions for phase separation are discussed.     

Effect of MgO Addition on the Microstructure Development of 3 mol% Y2O3—ZrO2

MgO addition to 3 mol% Y₂O₃–ZrO₂ resulted in enhanced densification at 1350°C by a liquid-phase sintering mechanism. This liquid phase resulted from reaction of MgO with trace impurities of CaO and SiO₂ in the starting powder. The bimodal grain structure thus obtained was characterized by large cubic ZrO₂ grains with tetragonal ZrO₂ precipitates, which were surrounded by either small tetragonal grains or monoclinic grains, depending on the heat-treatment schedule.     

Tensile Ductility in Zirconia-Dispersed Alumina at High Temperatures

High-temperature plastic flow in Al₂O₃-10 wt% ZrO₂ (2.5 mol% Y₂O₃) has been examined at temperatures between 1400° and 1500°C. Al₂O₃-10 wt% ZrO₂ (2.5 mol% Y₂O₃) exhibits much higher flow stress and smaller tensile elongation below about 1450°C than 0.1 wt% MgO-doped single-phase Al₂O₃. The suppression of grain growth with ZrO₂ dispersion into Al₂O₃ is not effective for improving the tensile ductility. The limited ductility in Al₂O₃-10 wt% ZrO₂ (2.5 mol% Y₂O₃) is associated with the increment of flow stress caused by ZrO₂. The ZrO₂ dispersion or segregation in Al₂O₃/Al₂O₃ boundaries suppresses the grain boundary sliding and hence results in the increased flow stress at high temperatures.     

Transformation Kinetics of Ba2Ti9O20 with ZrO2 Additive

Pure Ba₂Ti₉O₂₀ (BT29) was synthesized by a solid-state reaction in one step with various amounts of ZrO₂ powder additive. The transformation kinetics of BT29 were investigated by quantitative X-ray diffractometry (XRD). The results show that stoichiometric powder mixtures transform to the BT29 phase by nucleation and growth mechanism between 1200° and 1300°C with 1.0 mol% ZrO_2. The activation energy of the transformation was found to be 620±60 kJ/mol, but decreases to 515±30 kJ/mol when doped with 1.0 mol% ZrO₂. The addition of ZrO₂ possibly changes the phase transformation mechanism of BT29 from diffusion controlled to interface controlled.     

Creep in Yttria- and Scandia-Stabilized Zirconia

Compression creep measurements at constant load on ZrO₂-6 mol% Sc₂O₃ (grain size ∼1 μm), ZrO₂-6 mol% Y₂O₃ (grain size ∼17 μm), and heat-treated ZrO₂-6 mol% Sc₂O₃ (grain size ∼2 μm) yield activation energies of 89, 86, and 74 kcal/mol, respectively. The creep rates are linearly proportional to the inverse square of the grain size of the material. A stress exponent, n , of 1.5 was found for the scandia-doped zirconia and two regimes, with n =1 and 6, were found for the yttria-doped zirconia. These data, supported by metallographic evidence, are interpreted as showing that n =1 is associated with cation diffusion control of creep, n =6 with local propagation of inter-crystalline cracks, and n =1.5 with a transition region.     

Effect of Aqueous Processing Conditions on the Microstructure and Transformation Behavior in Al2O3─ZrO2(CeO2) Composites

Aqueous processing of Al₂O₃─ZrO₂ (123 mol% CeO₂) composites, combined with sintering conditions, was used to control the microstructure and its influence on the martensitic transformation temperature of t -ZrO₂ and the transformation-toughening contribution at room temperature. The resultant ZrO₂ grain sizes in the dense composites were related to the transformation-toughening behavior of t -ZrO₂. The data show that (1) the best processing conditions exist when the electrophoretic mobilities of the two solids are positive, adequately high to ensure colloidal stability, efficient packing,and uniform ZrO₂ distribution but differ greatly in magnitude, (2) the colloidal stability of ZrO₂ controls the overall stability and the rheological and processing behavior of this mixture, (3) the grain size distribution in dense pieces sintered for 1 h at 1500°C is comparable to the particle size distribution of the powders, (4) the martensite start temperature for the tetragonal to-monoclinic transformation in Al₂O₃ containing 20 and 40 vol% ZrO₂ increases and can approach 0°C with increasing average ZrO₂ grain size, and as a result, (5) the fracture toughness values at room temperature are raised from 4–5 MPa.m^1/2 to 9–12 MPa.m^1/2 for these two compositions.     

Influence of the Y2O3 Content and Temperature on the Mechanical Properties of Melt-Grown Al2O3–ZrO2 Eutectics

The effect of Y₂O₃ content on the flexure strength of melt-grown Al₂O₃–ZrO₂ eutectics was studied in a temperature range of 25°–1427°C. The processing conditions were carefully controlled to obtain a constant microstructure independent of Y₂O₃ content. The rod microstructure was made up of alternating bands of fine and coarse dispersions of irregular ZrO₂ platelets oriented along the growth axis and embedded in the continuous Al₂O₃ matrix. The highest flexure strength at ambient temperature was found in the material with 3 mol% Y₂O₃ in relation to ZrO₂(Y₂O₃). Higher Y₂O₃ content did not substantially modify the mechanical response; however, materials with 0.5 mol% presented a significant degradation in the flexure strength because of the presence of large defects. They were nucleated at the Al₂O₃–ZrO₂ interface during the martensitic transformation of ZrO₂ on cooling and propagated into the Al₂O₃ matrix driven by the tensile residual stresses generated by the transformation. The material with 3 mol% Y₂O₃ retained 80% of the flexure strength at 1427°C, whereas the mechanical properties of the eutectic with 0.5 mol% Y₂O₃ dropped rapidly with temperature as a result of extensive microcracking.     

Revised Phase Diagram of the System ZrO2-CeO2 Below 1400°C

The phase diagram of the system ZrO₂-CeO₂ was rein-vestigated using hydrothermal techniques. Cubic, tetragonal, and monoclinic solid solutions are present in this system. The tetragonal solid solution decomposes to monoclinic and cubic solid solutions by a eutectoid reaction at 1050°50°C. The solubility limits of the tetragonal and cubic solid solutions are about 18 and 70 mol% CeO₂, respectively, at 1400°C, and about 16 and 80 mol% CeO₂, respectively, at 1200°C. Solubility limits of the monoclinic and cubic solid solutions are about 1.5 and 88 mol% CeO₂ at 1000°C, and 1.5 and 98 mol% CeO₂ at 800°C, respectively. The compound Ce₂Zr₃O₁₀ is not found in this system.     

Densification and Phase Transformation During Pressureless Sintering of Nanocrystalline ZrO2–Y2O3–CuO Ternary System

ZrO₂–Y₂O₃–CuO nanocrystalline powders have been synthesized using a chemical coprecipitation method. Nano-powders were compacted uniaxially and densified in a muffle furnace. Densification studies show that the presence of CuO accelerates the densification process of ZrO₂(3Y). A fully dense (>96%) pellet of ZrO₂(3Y)/5 mol% CuO was obtained after sintering at 900°C, with a very small grain size of 44 nm calculated by X-ray line broadening.     

Eutectoid Decomposition of MgO-Partially-Stabilized ZrO2

Euctectoid decomposition of cubic ( c ) ZrO₂ in MgO-partially-stabilized ZrO₂ (Mg-PSZ) has been studied using optical, scanning electron, and transmission electron microscopy. Alloys containing from 8.1 to 18.6 mol% MgO were decomposed by annealing between 1100° and 1300°C for times up to 16 h. The eutectoid products nucleated heterogeneously at the grain boundaries and advanced into the adjoining two-phase grains. Decomposition proceeded as a "cellular" reaction involving the cooperative growth of MgO and a low-solute ZrO₂ phase with either monoclinic ( m ) or tetragonal ( t ) symmetry. The MgO morphology is rodlike and exhibits a well-defined orientation relationship to m -ZrO₂. The rate of eutectoid decomposition was a maximum at 1200°C and was greater in the solute-rich materials at all temperatures. At 1100°C, SrO doping decreased the nucleation rate of the eutectoid product in a 9.7 mol% alloy, thus strongly suppressing the decomposition rates; at the higher decomposition temperatures, the SrO was less effective.     

Formation and Transformation of Cubic ZrO2 Solid Solutions in the System ZrO2—Al2O3

In the system ZrO₂-Al₂O₃, cubic ZrO₂ solid solutions containing up to 40 mol% Al₂O₃ crystallize at low temperatures from amorphous materials prepared by the simultaneous hydrolysis of zirconium and aluminum alkoxides. The values of the lattice parameter, a, increase linearly from 0.5095 to 0.5129 nm with increasing Al₂O₃ content. At higher temperatures, the solid solutions transform into tetragonal ZrO₂ and α-Al₂O₃. Pure ZrO₂ crystallizes in the tetragonal form at 415° to 440°C.     

Phase Equilibria in the Pseudoternary System ZrO2−Y2O3−Cr2O3 at 1600°C in Air

The pseudoternary system ZrO₂-Y₂O₃-Cr₂O₃ was studied at 1600°C in air by the quenching method. Only one intermediate compound, YCrO₃, was observed on the Y₂O₃−Cr₂O₃ join. ZrO₂ and Y₂O₃ formed solid solutions with solubility limits of 47 and 38 mol%, respectively. The apex of the compatibility triangle for the cubic ZrO₂, Cr₂O₃, and YCrO₃ three-phase region was located at =17 mol% Y₂O₃ (83 mol% ZrO₂). Below 17 mol% Y₂O₃, ZrO₂ solid solution coexisted with Cr₂O₃. Cr₂O₃ appears to be slightly soluble in ZrO₂(ss).     

Formation Reaction of ZrO2 Scatterers in ZrF4-Based Fluoride Fibers

This paper clarifies the formation reaction of ZrO₂ crystals which appear as extrinsic scatterers in fluoride fibers. EPMA analysis indicates that BaO exists at grain boundaries of BaF₂ purified by sublimation. BaO reacts with ZrF₄ to form ZrO₂ at 600°C during a glass-melting process. The ZrO₂ formation reaction is influenced by H₂O. Ba(OH)₂, which is formed by the reaction between BaO and water vapor, melts at 370° to 420°C and reacts with ZrF₄ to form ZrO₂ at 450° to 520°C. When low-oxide-content BaF₂ is used for fiber preparation, scatterers significantly decrease.     

Phase Transformation in Y2O3-Partially-Stabilized ZrO2 Polycrystals of Various Grain Sizes during Low-Temperature Aging in Water

ZrO₂-2 mol% Y₂O₃ crystals with average grain sizes from 0.51 to 0.96 µm were prepared by sintering in air at 1400°C for 2 to 100 h. The tetragonal-to-monoclinic phase transformation associated with the low-temperature degradation was investigated to clarify how the presence of water directly affects the influence of grain size on transformation. The specimens were exposed to water at 80–120°C, a temperature range in which transformation by thermal activation is difficult in the absence of water. Contrary to expectations, this type of low-temperature transformation did not accelerate monotonously with increasing grain size. Instead, the amount of phase transformation first decreased, reaching a constant value, and then increased with increasing grain size. Such interesting results can be explained satisfactorily by the combined influences of grain size on the nucleation process, because of preferential dissolution of yttrium at the grain boundaries, and the intrinsic transformability of Y₂O₃-doped tetragonal ZrO₂ grains.     

Rapid Rate Sintering of Nanocrystalline ZrO2−3 mol% Y2O3

Conventional ramp-and-hold sintering with a wide range of heating rates was conducted on submicrometer and nanocrystalline ZrO₂–3 mol% Y₂O₃ powder compacts. Although rapid heating rates have been reported to produce high density/fine grain size products for many submicrometer and smaller starting powders, the application of this technique to ZrO₂–3 mol% Y₂O₃ produced mixed results. In the case of submicrometer ZrO₂–3 mol% Y₂O₃, neither densification nor grain growth was affected by the heating rate used. In the case of nanocrystalline ZrO₂–3 mol% Y₂O₃, fast heating rates severely retarded densiflcation and had a minimal effect on grain growth. The large adverse effect of fast heating rates on the densification of the nanocrystalline powder was traced to a thermal gradient/differential densification effect. Microstructural evidence suggests that the rate of densification greatly exceeded the rate of heat transfer in this material; consequently, the sample interior was not able to densify before being geometrically constrained by a fully dense shell which formed at the sample exterior. This finding implies that rapid rate sintering will meet severe practical constraints in the manufacture of bulk nanocrystalline ZrO₂–3 mol% Y₂O₃ specimens.     

Suppression of Rhombohedral-Phase Appearance and Low-Temperature Sintering of Scandia-Doped Cubic-Zirconia

Inhibition of cubic-rhombohedral phase transformation and low-temperature sintering at 1000°C were achieved for 10-mol%-Sc₂O₃-doped cubic-ZrO₂ by the presence of 1 mol% Bi₂O₃. The powders of 1-mol%-Bi₂O₃–10-mol%-Sc₂O₃-doped ZrO₂ were prepared using a hydrolysis and homogeneous precipitation technique. No trace of rhombohedral-ZrO₂ phase could be detected, even after sintering at 1000°–1400°C. The average grain size of the ZrO₂ sintered at 1200°C was >2 μm because of grain growth in the presence of Bi³⁺. Cubic, stabilized Bi-Sc-doped ZrO₂ sintered at 1200°C had sufficient conductivity at 1000°C (0.33 S/cm) to be used as an electrolyte for a solid-oxide fuel cell (SOFC) and at 800°C (0.12 S/cm) for an intermediate-temperature SOFC.     

Mechanical Properties of CoAl Materials with the Combined Additions of ZrO2(3Y) and Al2O3

Intermetallic CoAl powder has been prepared via self-propagating high-temperature synthesis (SHS). Dense CoAl materials (99.6% of theoretical) with the combined additions of ZrO₂(3Y) and Al₂O₃ have been fabricated via spark plasma sintering (SPS) for 10 min at 1300°C and 30 MPa. The microstructures are such that tetragonal ZrO₂ (0.3 μm) and Al₂O₃ (0.5 μm) particles are located at the grain boundaries of the CoAl (8.5 μm) matrix. Improved mechanical properties are obtained; especially the fracture toughness and the bending strength of the materials with ZrO₂(3Y)/Al₂O₃= 16/4 mol% are 3.87 MPa·m^1/2 and 1080 MPa, respectively, and high strength (>600 MPa) can be retained up to 1000°C.     

Phase Equilibria and Ordering in the System ZrO2-Y2O3

The phase diagram for the system ZrO₂-Y₂O₃ was redetermined. The extent of the fluorite-type ZrO₂-Y_zO₃ solid solution field was determined with a high-temperature X-ray furnace, precise lattice parameter measurements, and a hydrothermal technique. Long range ordering occurred at 40 mol% Y₂O₃ and the corresponding ordered phase was Zr₃Y₄OL₁₂. The compound has rhombohedra1 symmetry (space group R 3), is isostructural with UY₆O_l2 and decomposes above 1250±50°C. The results indicate that the eutectoid may occur at a temperature <400°C at a composition between 20 and 30 mol% Y₂O₃ Determination of the liquidus line indicated a eutectic at 83± 1 mol% Y₂O₃ and a peritectic at 76 ± 1 mol% Y₂O₃.