Hard iron boride (Fe2B) on 99.97 wt% pure iron

Some properties such as hardness and fracture toughness of boride formed on the 99.97 wt% pure iron were investigated. Boronizing was carried out in a solid medium, consisting of Ekabor powders of 5% B₄C as donor, 5% KBF₄ as an activator and 90% SiC as diluent at 800 °C for 2, 4 and 8 h. The dominant phase formed on the substrate was found to be Fe₂B that had a finger-like shape morphology. The hardness of boride on the 99.97% pure iron was over 1700HVN, while the hardness of pure iron was about 130HVN. It was found that the fracture toughness of boride formed on surfaces of 99.97% pure iron, depending on the process time, ranged from 3.59 to 3.83 MPa m^1/2. Depending on process time and temperature, the depth of the boride layer ranges from 22 to 43 μm, leading to a diffusion-controlled process.     

Boriding kinetics of H13 steel

It is known that boriding has been employed to increase the service life of parts such as orifices; ingot molds, and dies for hot forming made of AISI H13 steel. In this study, case properties and kinetics of borided AISI H13 steel have been investigated by conducting a series of experiments in Ekabor-I powders at the process temperature of 1073, 1173 and 1273 K for periods of 1-5 h. The presence of borides FeB and Fe₂B of steel substrate was confirmed by optical microscopy and scanning electron microscopy (SEM). The results of this study indicated that the morphology of the boride layer has a smooth and compact morphology, and its hardness was found to be in the range of 1650-2000 HV. Transition zone observed between the hard boride coating and the matrix was relatively softer than the substrate. The kinetics of boriding shows a parabolic relationship between layer thickness and process time, and the calculated activation energy for the process is 186.2 kJ/mol. Moreover, boriding parameter BOP, which is only a function of boride layer thickness and activation energy, has been suggested for the prediction of layer thickness in boriding of AISI H13. There is a reasonable correlation between the progress of boride layer thickness and proposed time-temperature-compensated parameter. Similar findings have been found when it is applied to another steels including tool and low alloy steels, as well as Armco iron.     

Niobium boride coating on AISI M2 steel by boro-niobizing treatment

In this study, niobium boride coating was applied on pre-boronized AISI M2 steel by the thermo-reactive deposition technique in a powder mixture consisting of ferro-niobium, ammonium chloride and alumina at 950 °C for 1-4 h. The coated samples were characterized by X-ray diffraction, scanning electron microscope and micro-hardness tests. Niobium boride layer formed on the pre-boronized AISI M2 steel was smooth, compact and homogeneous. X-ray studies showed that the phases formed on the steel surfaces are NbB, Nb₃B₂, FeB and Fe₂B. The depth of the niobium boride layer ranged from 0.97 μm to 3.25 μm, depending on treatment time. The higher the treatment time the thicker the niobium boride layer observed. The hardness of the niobium boride layer was 2738 ± 353 HV_0.01.     

Effects of boronizing on mechanical and dry-sliding wear properties of CoCrMo alloy

In this study, CoCrMo alloy was boronized at 950 °C for 2, 4, 6 and 8 h, respectively. The boronized samples were characterized by scanning electron microscopy, X-ray diffraction, microhardness tester and ring-on-block wear tester. X-ray diffraction studies showed the boride layer formed at 950 °C for 2–8 h consisted of the phases Co₂B and CrB. A large number of pores formed in diffusion zone were probably attributed to the Kirkendall effect. Depending on boronizing time, the thickness of boride layer ranged from 4 to 11 μm. The excellent wear resistance of the boronized CoCrMo alloy was attributed to the high surface hardness of the Co₂B and CrB under dry-sliding conditions when compared to the as-received state.     

The growth kinetics of borides formed on boronized AISI 4140 steel

The growth kinetics of boride layer on boronized AISI 4140 steel is reported. Steel samples were boronized in molten borax, boric acid and ferro-silicon bath at 1123, 1173 and 1223 K for 2, 4, 6 and 8 h, respectively. The morphology and types of borides formed on the surface of AISI 4140 steel substrate were analyzed by means of optical microscopy, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD). The boride layer thickness ranged from 38.4 to 225 μm. Iso-thickness diagrams for pre-determined thickness according to treatment time and temperature, were graphed by MATLAB 6.0 software. The hardness of borides formed on the samples changed between 1446 and 1739 HV_0.1, according to treatment time and temperature. Layer growth kinetics way analyzed by measuring the extent of penetration of FeB and Fe₂B sublayers as a function of treatment time and temperature in the range of 1123-1223 K. For practical use, an iso hardness diagram was established as a function of treatment time, temperature and boride layer thickness. The depth of the tips of the most deeply penetrated FeB and Fe₂B needles were taken as measures for diffusion in the growth directions. The kinetics of the reaction, were also determined by varying the treatment temperature and time. The results show that K increased with boronizing temperature. The activation energy (Q) was formed to be 215 kJ mol⁻¹. The growth rate constant (K) ranged from 3×10⁻⁹ to 2×10⁻⁸ cm²s⁻¹.     

Plasma paste boronizing of AISI 8620, 52100 and 440C steels

In the present study, AISI 8620, 52100 and 440C steels were plasma paste boronized (PPB) by using 100% borax paste. PPB process was carried out in a dc plasma system at temperature of 700 and 800 °C for 3 and 5 h in a gas mixture of 70%H₂–30%Ar under a constant pressure of 4 mbar. The properties of boride layer were evaluated by optical microscopy, X-ray diffraction and Vickers micro-hardness tester. X-ray diffraction analysis of boride layers on the surface of the steels revealed FeB and Fe₂B phases for 52100 and 8620 steels and FeB, Fe₂B, CrB and Cr₂B borides for 440C steel. PPB process showed that since the plasma activated the chemical reaction more, a thicker boride layer was formed than conventional boronizing methods at similar temperatures. It was possible to establish boride layer with the same thickness at lower temperatures in plasma environment by using borax paste.     

Kinetics of borided AISI M2 high speed steel

The present study reports on kinetics of borided AISI M2 high speed steel. Boronizing thermochemical treatment was carried out in a solid medium consisting of EKabor powders at 850 °C, 900 °C and 950 °C for 2, 4, 6 and 8 h, respectively. The presence of borides FeB and Fe₂B of steel substrate was confirmed by optical microscopy and scanning electron microscopy (SEM). The results of this study indicated that the morphology of the boride layer has a smooth and compact morphology, and its hardness was found to be in the range of 1600–1900 HV. Depending on process time and temperature the thickness of boride layer measured by a digital instrument attached to an optical microscope ranged from 3 to 141 μm. Layer-growth kinetics were analyzed by measuring the extent of penetration of the FeB and Fe₂B sublayers as a function of boronizing time and temperature. The fracture toughness of borides ranged from 4.80 to 5.21 MPa m^1/2. Moreover, an attempt was made to investigate the possibility of predicting the iso-thickness of boride layer variation and to establish an empirical relationship between process parameters and boride layer thickness.     

Kinetics of borided AISI M2 high speed steel

The present study reports on kinetics of borided AISI M2 high speed steel. Boronizing thermochemical treatment was carried out in a solid medium consisting of EKabor powders at 850 °C, 900 °C and 950 °C for 2, 4, 6 and 8 h, respectively. The presence of borides FeB and Fe₂B of steel substrate was confirmed by optical microscopy and scanning electron microscopy (SEM). The results of this study indicated that the morphology of the boride layer has a smooth and compact morphology, and its hardness was found to be in the range of 1600–1900 HV. Depending on process time and temperature the thickness of boride layer measured by a digital instrument attached to an optical microscope ranged from 3 to 141 μm. Layer-growth kinetics were analyzed by measuring the extent of penetration of the FeB and Fe₂B sublayers as a function of boronizing time and temperature. The fracture toughness of borides ranged from 4.80 to 5.21 MPa m^1/2. Moreover, an attempt was made to investigate the possibility of predicting the iso-thickness of boride layer variation and to establish an empirical relationship between process parameters and boride layer thickness.     

Some properties of boronized layers on steels with direct diode laser

Boronized layer on steel is known to be formed by thermal diffusion of boron into the surface of steel improving corrosion-erosion resistant properties. Boronizing is carried out at temperatures ranging from 800 °C to 1050 °C and takes from one to several hours. There is one problem in this process, however, that the structure and properties of the base material are influenced considerably by the high temperature and long time of treatment. In order to avoid the aforementioned drawbacks of pack boronizing and laser-assisted boronizing, a better way is to activate the pack boronizing media and the workpiece with a high density power. The laser boronizing processes do not change the properties of the base material. In this study, the effect of laser characteristics was examined on the laser boronizing of carbon steel. After laser boronizing, the microstructure of the boride layer was analysed with an optical microscope and X-ray diffractometer (XRD). The mechanical properties of borided layer are evaluated using Vickers hardness tester and sand erosion tester. Results showed that the boride layer was composed of FeB and Fe₂B with thickness ranging 200-300 μm. The laser boronizing process did not change the properties of the base material.     

The effects of boro-tempering heat treatment on microstructural properties of ductile iron

In this study, the effects of boro-tempering heat treatment on microstructural properties of ductile iron were investigated. Test samples with dimensions of 10 × 10 × 55 mm were boronized at 900 °C for 1, 3 and 5 h and then tempered at four different temperatures (250, 300, 350 and 450 °C) for 1 h. Both optical microscopy and scanning electron microscopy were used to reveal the microstructural details of coating and matrix of boro-tempered ductile iron. X-ray diffraction was used to determine the constituents of the coating layer. The boride layer formed on the surface of boro-tempered ductile cast iron is tooth shape form and consisted of FeB and Fe₂B phases. The thickness of boride layer increases as the boronizing time increases and tempering temperature decreases. Tempering temperature is more effective than boronizing time on the matrix structure. Boro-tempering heat treatment reduces the formation of lower and upper ausferritic matrix temperature according to classical austempering. This causes formation of upper ausferritic matrix in the sample when tempered at 300 °C. This is in contrast to general case which is the formation of lower ausferritic matrix via austempering at this temperature.     

Microstructure and mechanical properties of TiAlN/SiO2 nanomultilayers synthesized by reactive magnetron sputtering

TiAlN/SiO₂ nanomultilayers with different SiO₂ layer thickness were synthesized by reactive magnetron sputtering. The microstructure and mechanical properties were investigated by X-ray diffraction (XRD), high-resolution transmission electron microscopy (HRTEM) and nano-indentation. The results indicated that, under the template effect of B1-NaCl structural TiAlN layers, amorphous SiO₂ was forced to crystallize and grew epitaxially with TiAlN layers when SiO₂ layer thickness was below 0.6 nm, resulting in the enhancement of hardness and elastic modulus. The maximum hardness and elastic modulus could respectively reach 37 GPa and 393 GPa when SiO₂ layer thickness was 0.6 nm. As SiO₂ layer thickness further increased, SiO₂ transformed back into amorphous state and broken the coherent growth of nanomultilayers, leading to the decrease of hardness and elastic modulus.     

Microstructure analysis of boronized pure nickel using boronizing powders with SiC as diluent

In this study, boronizing of 99.9% pure nickel was performed by means of a powder-pack method using Commercial LSB-II powders (that contained SiC) at 850, 900 and 950 °C for 2, 4, 6 and 8 h, respectively. The coated samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and hardness tests. The presence of boride (Ni₂B) and silicide (Ni₅Si₂, Ni₂Si) phases, formed on the surface of boronized pure nickel, were confirmed by X-ray diffraction analysis. The Ni₃Si phase was found when pure nickel was boronized at 850 °C for 2 h. Depending on boronizing time and temperature, the thickness of coating layer ranged from 36 to 237 μm. The hardness values were 832 HV_0.01 for the silicide layer, 984 HV_0.01 for boride layer, and 139 HV_0.01 for the Ni substrate.     

Diffusion kinetics of borided AISI 52100 and AISI 440C steels

In this study, the case properties and diffusion kinetics of AISI 440C and AISI 52100 steels borided in Ekabor-II powder were investigated by conducting a series of experiments at temperatures of 1123, 1173 and 1223 K for 2, 4 and 8 h.The boride layer was characterized by optical microscopy, X-ray diffraction technique and micro-Vickers hardness tester. X-ray diffraction analysis of boride layers on the surface of the steels revealed the existence of FeB, Fe₂B and CrB compounds.The thickness of boride layer increases by increasing boriding time and temperature for all steels. The hardness of the boride compounds formed on the surface of steels AISI 52100 and AISI 440C ranged from 1530 to 2170 HV_0.05 and 1620 to 1989 HV_0.05, respectively whereas Vickers hardness values of untreated steels AISI 440C and AISI 52100 were 400 HV_0.05 and 311 HV_0.05, respectively. The activation energies (Q) of borided steels were 340.426 kJ/mol for AISI 440C and 269.638 kJ/mol for AISI 52100. The growth kinetics of the boride layers forming on the AISI 440C and AISI 52100 steels and thickness of boride layers were also investigated.     

A study of the nanostructure and hardness of electron beam evaporated TiAlBN Coatings

TiAlBN coatings have been deposited by electron beam (EB) evaporation from a single TiAlBN material source onto AISI 316 stainless steel substrates at a temperature of 450 °C and substrate bias of − 100 V. The stoichiometry and nanostructure have been studied by X-ray photoelectron spectroscopy, X-ray diffraction and transmission electron microscopy. The hardness and elastic modulus were determined by nanoindentation. Five coatings have been deposited, three from hot-pressed TiAlBN material and two from hot isostatically pressed (HIPped) material. The coatings deposited from the hot-pressed material exhibited a nanocomposite nc-(Ti,Al)N/a-BN/a-(Ti,Al)B₂ structure, the relative phase fraction being consistent with that predicted by the equilibrium Ti-B-N phase diagram. Nanoindentation hardness values were in the range of 22 to 32 GPa. Using the HIPped material, coating (Ti,Al)B_0.29N_0.46 was found to have a phase composition of 72-79 mol.% nc-(Ti,Al)(N,B)_1 − x+ 21-28 mol.% amorphous titanium boride and a hardness of 32 GPa. The second coating, (Ti,Al)B_0.66N_0.25, was X-ray amorphous with a nitride+boride multiphase composition and a hardness of 26 GPa. The nanostructure and structure-property relationships of all coatings are discussed in detail. Comparisons are made between the single-EB coatings deposited in this work and previously deposited twin-EB coatings. Twin-EB deposition gives rise to lower adatom mobilities, leading to (111) (Ti,Al)N preferential orientation, smaller grain sizes, less dense coatings and lower hardnesses.     

Investigation of mechanical properties of borided Nickel 201 alloy

In this study, the case properties of Nickel 201 alloys, borided in Ekabor-II powder, were investigated by conducting a series of experiments at temperatures of 1173 K for 4 h. The boride layer was characterised by optical microscopy, X-ray diffraction techniques and the micro-Vickers hardness tester. X-ray diffraction analysis of boride layers on the surface of the steels revealed the existence of NiB, Ni₂B, Ni₃B and Ni₄B₃ compounds.The thickness of the boride layer Nickel 201 alloys is approximately 220 μm. The hardness of the boride compounds formed on the surface of the Nickel 201 alloys ranged from 1153 to 1778 HV_0.05, whereas the Vickers hardness values of the untreated Nickel 201 alloys were 180 HV₀₀₅. When the hardness of the boride layer is compared with that of the matrix, the boride layer hardness is approximately ten times greater.     

Optimization of process parameters of boro-carburized low carbon steel for tensile strength by Taquchi method with grey relational analysis

The results of study on the boro-carburizing and boronizing of AISI 1015 steel on tensile strength was carried out by Taquchi-grey relational method. The orthogonal array L₉(3⁴) was used to conduct the experiment. The thickness of boride layer increased with increase in process temperature and time. The thickness of boride layers for boronized AISI 1015 steel was more than the pre-carburized and boronized AISI 1015 steel. The microhardness decreased with increase in distance from the surface to the core. However, the hardness gradient reduced gradually from the surface to the core in case of boro-carburized treatments compared to boronized treatments. The optimal process parameters and their levels for pre-carburized AISI 1015 steel are carbon content 0.45% at 950 °C temperature and 4 h process duration. The results revealed that process time, case carbon content and process temperature influenced the yield strength and % elongation. The ultimate strength is influenced by the process temperature, process time and carbon content. The process temperature was the most influential control factor that affects the tensile strength properties.     

Effects of rare earth additions during surface boriding on microstructure and properties of titanium alloy TC21

Abstract

In the present paper, the effects of rare earth (RE) additions to the solid state boriding of titanium alloy TC21 have been studied. The microstructural evolution and phase transformations of the borided layers were examined using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction. Moreover, the microhardness for the borided layer was also determined by Vickers hardness test. The results showed that the addition of a small amount of RE elements in the boriding process can lead to an increased boron concentration in the surface layer coupled with the improved surface hardness and coating layer thickness. Furthermore, the presence of trace quantities of RE oxide (Ce₂O₃) in boride layers indicated that the RE elements as catalysts could not only influence but also accelerate boriding process.     

The effects of boron additions on the microstructure,hardness and tensile properties of in situ Al–15%Mg2Si composite

In this work the influences of Boron (B) content on the microstructure, hardness and mechanical properties of Al–15%Mg₂Si composite were investigated. The results showed that with the increase of B content, the average size of primary Mg₂Si particles decreased from ∼23 to ∼5 μm and the volume fraction of them decreased too, but the amount of alpha phase increased. It was found that with the addition of 0.3%B, the ultimate tensile strength (UTS) and elongation values reached from 252 to 273 MPa and 2.2% to 3.7%, respectively. It was revealed from hardness tests that B decreases the hardness values of the composite. Also, a small amount of Boride compounds formed as a result of the addition of B, which were the main reason of the decreasing of tensile properties at samples with high B.     

Production and characterization of boride layers on AISI D2 tool steel

AISI D2 is the most commonly used cold-work tool steel of its grade. It offers high hardenability, low distortion after quenching, high resistance to softening and good wear resistance. The use of appropriate hard coatings on this steel can further improve its wear resistance. Boronizing is a surface treatment of Boron diffusion into the substrate. In this work boride layers were formed on AISI D2 steel using borax baths containing iron-titanium and aluminium, at 800 °C and 1000 °C during 4 h. The borided treated steel was characterized by optical microscopy, Vickers microhardness, X-ray diffraction (XRD) and glow discharge optical spectroscopy (GDOS) to verify the effect of the bath compositions and treatment temperatures in the layer formation. Depending on the bath composition, Fe₂B or FeB was the predominant phase in the boride layers. The layers exhibited “saw-tooth” morphology at the substrate interface; layer thicknesses varied from 60 to 120 μm, and hardness in the range of 1596-1744 HV were obtained.     

Electroless Ni-B deposition from an emulsified supercritical carbon dioxide bath

The electroless deposition of boron-containing Ni (EN-B) film from a supercritical carbon dioxide (sc-CO₂) bath was introduced. The deposition rate in sc-CO₂ bath was one order of magnitude lower than that at ambient pressure without the presence of sc-CO₂. A more uniform chemical composition of the EN-B film could be obtained if it was deposited in the sc-CO₂ bath. X-ray diffraction analyses revealed that the as-deposited film was amorphous in nature, despite of the deposition condition. Deposition defects such as cracks and voids could be avoided if the deposition was conducted in the sc-CO₂ bath. Crystallization and boride precipitation were found after heat treatment at 400 °C for 1 h. The EN-B film deposited from the sc-CO₂ bath had a higher hardness as compared with that of the normal EN-B coating. A substantial increase in hardness was obtained due to boride precipitation.