Viscosity and structure evolution of bearing-BaO slag melt with the low CaO/SiO2 mass ratio of 0.7

The effect of BaO on the viscosity of experimental slag with the CaO/SiO₂ ratio of 0.7 was studied based on the rotating cylinder method, and the structure evolution analysis was performed using Fourier transform infrared (FT-IR), X-ray photoelectron spectroscopy (XPS) and ²⁷Al MAS-NMR spectra. The results indicated that the viscosity of molten slag decreased gradually with BaO content rising from 0 wt.% and 5 wt.% due to the dominant effect of free O^2- rather than Ba²⁺. The viscous flow activation energy (Eη) of molten slag was calculated, presenting a similar change trend with that of viscosity. The structure analysis demonstrated that, with the increasing BaO content, the [SiO₄]-tetrahedral structures and Si-O-Al bonds were destroyed due to an increase in the relative fraction of free oxygen (O^2-). For the Al-related structural units, the ²⁷Al magic angles spinning nuclear magnetic resonance (²⁷Al MAS NMR) spectra analysis illustrated that the concentration of [AlO₄] units reduced, whereas that of [AlO₅] and [AlO₆] units increased because of the increase of free oxygen and nonbridged oxygen (O⁰). The results of structure analysis agreed well with the viscosity variations of experimental slag.     

Effect of Al Speciation on the Structure of High‐Al Steels Mold Fluxes Containing Fluoride

To design suitable mold fluxes for the casting of high‐Al steels, the structure of mold fluxes based on CaO–SiO₂, CaO–SiO₂–Al₂O₃, and CaO–Al₂O₃ was examined by Raman spectroscopy and magic‐angle spinning nuclear magnetic resonance. The results showed that Si atoms are replaced by Al atoms as the network formers with the increase in Al₂O₃ in the mold fluxes. This converts the silicate slags (CaO–SiO₂ mold fluxes) into aluminosilicates slags (CaO–SiO₂–Al₂O₃ or CaO–Al₂O₃ mold fluxes). The F^? ions in the mold flux containing Al₂O₃ are classified into three categories, according to function: Bridging F's, Nonbridging F's, and Free‐F's. The Al³⁺ ion holds three distinct coordination environments: ^IVAl, ^VAl, and ^VIAl. The addition of F affects the coordination environment of Al³⁺ to form AlO₃F and AlO₂F₂ that accommodate the network structure of slags. The network structure in the CaO–SiO₂ mold fluxes is mainly connected through Si–O–Si linkage. However, the network structure of the mold fluxes containing elevated content of Al₂O₃ is mainly connected through Si–O–Si, Al–O–Al, Al–O–Si, and Al–F–Al linkages. Hence, the structural characteristics of high‐Al steels mold fluxes must be considered during the designing step of the mold fluxes.     

Microstructural transformations of two representative slags at high temperatures and effects on the viscosity

The transformation of the Si-Al microstructures of slags, which have similar SiO₂ + Al₂O₃ and CaO contents but different SiO₂/Al₂O₃ ratios, was quantified using multinuclear SS-NMR. Three kinds of Si Qⁿ microstructures (Q², Q³, and Q⁴), where n denotes the number of bridging oxygen linked to other Si atoms for each Q (SiO₄) unit, and one Al structure (Al (IV)) were present in both slags. The Q³ percentage in two slags was increased as increase of temperature from 1200 to 1600 °C. The transformation of Si-Al microstructures was interpreted by a hypothetic model of cristobalite cluster based on the crystal and Qⁿ structure.     

Structure and viscosity of CaO–Al2O3–B2O3–BaO slags with varying mass ratio of BaO to CaO

The structure of CaO–Al₂O₃–B₂O₃–BaO glassy slags with varying mass ratio of BaO to CaO has been investigated by Raman spectroscopy, ¹¹B and ²⁷Al magic angle spinning nuclear magnetic resonance (MAS-NMR) spectroscopy and atomic pair distribution function (PDF). ¹¹B MAS-NMR spectra reveal the dominant coordination of boron as trigonal. Both simulations on ¹¹B MAS-NMR spectra and Raman spectroscopy indicate the presence of orthoborate as the primary borate group with a few borate groups with one bridging oxygen and minor four-coordinated boron sites. ²⁷Al MAS-NMR and PDF show the Al coordination as tetrahedral. Raman spectral study shows that the transverse vibration of Al^IV–O–Al^IV and Al^IV–O–B^III, stretching vibration of aluminate structural units and vibration of orthoborate and pyroborate structural groups. A broader distribution of Al–O bond lengths in PDF also supports the enhanced network connectivity. Viscosity measurements show the increase in viscosity of molten slags with increasing mass ratio of BaO to CaO, which further attributes to the enhanced degree of polymerization of the aluminate network.     

Structure–property relationship amphoteric oxide systems via phase stability and ionic structural analysis

The effects of basicity and amphoteric oxides (Al₂O₃ and Fe_tO) on the structure–property relationships of CaO–SiO₂–(Al₂O₃ and Fe_tO) and CaO–SiO₂–Al₂O₃–Fe_tO slags were investigated to determine the constitutional effects on the structure of high-temperature ionic melts. The proportion of Qⁿ species, which is determined by Raman spectroscopy, and the viscosity measured by the rotating cylinder method are both correlated and shown together with the slag structure index (NBO/T) concept. The NBO/T of CaO-SiO₂ binary slags showed a linear relationship with basicity (CaO/SiO₂), including an inflection point at CaO/SiO₂ = 1.0 resulting from the stability and Qⁿ-dominant unit of the melt, which changes close to the wollastonite (CaSiO₃) congruent point. This inflection point changes with the increasing amphoteric oxide content (Al₂O₃ and Fe_tO) because of the change in the dominant polymeric unit (Si⁴⁺–O–Si⁴⁺→M⁴⁺–O–Si⁴⁺; M: Al and Fe), in accordance with the equilibrated primary phases. As the Al₂O₃ content increased, the viscosity and activation energy of slags both drastically increased owing to the change in the flow unit (Si–O–Si, Al–O–Si, and Al–O–Al). In contrast, as Fe_tO increased, the viscosity and activation energy (E_η) of slags decreased because of the change in the flow unit (Si–O–Si, Fe–O–Si, and Fe–O–Fe). Ultimately, the flow unit (T–O–T; T = Si, Al, and Fe) and activation energy of the slags were found to be closely related to the solid primary phase on the phase diagram, and the physical-property–structure relationship was determined from the phase stability.     

Understanding the solidification and leaching behavior of synthesized Cr-containing stainless steel slags with varying Al2O3/SiO2 mass ratios

This study investigated the effect of Al₂O₃/SiO₂ mass ratios on the equilibrium crystallization behavior of synthesized CaO–SiO₂–MgO–Al₂O₃–Cr₂O₃ stainless steel slags to understand the selective concentration behavior of Cr into a primary Mg(Cr,Al)₂O₄ spinel phase during slag solidification and to determine the leaching stability of Cr-containing slags. The spinel solid solution was precipitated within the temperature range of 1600-1400 °C, where the Cr/(Cr+Al) mole ratio in the Mg(Cr,Al)₂O₄ spinel phase gradually decreased for slags with higher Al₂O₃/SiO₂ mass ratios. When the Al₂O₃/SiO₂ mass ratio increased from 0.125 to 0.5, the Cr content in the amorphous glass phase gradually decreased, with a subsequent increase in the Cr content in the crystalline phase. For slags with a unit Al₂O₃/SiO₂ mass ratio and MgO mole percent comprising less than the combined sum of the Cr₂O₃ and Al₂O₃ mole percents, the Cr content in the amorphous glass phase increased, which was correlated with the enhanced substitution of Cr³⁺ with Al³⁺ in the spinel. The trend of the amount of Cr-related ions in the leachate was consistent with the trend of Cr in the amorphous glass phase: the amount decreased for slags with Al₂O₃/SiO₂ mass ratios from 0.125 to 5 and then increased for slags with an Al₂O₃/SiO₂ mass ratio of 1. The results suggest that the addition of appropriate amounts of Al₂O₃ to stainless steel slags could be conducive to stabilizing Cr into the primary spinel phase to minimize Cr leaching into the environment.     

Thermodynamic Stability of Spinel Phase at the Interface Between Alumina Refractory and CaO–CaF2–SiO2–Al2O3–MgO–MnO Slags

The interfacial reaction between alumina refractory and CaO–CaF₂–SiO₂–Al₂O₃–MgO–MnO slag was observed at 1873 K to estimate the stability of the spinel phase using computational thermodynamics under refining conditions of Mn‐containing steels. The concentration of MnO formed by the slag–steel reaction in the CaO–CaF₂–SiO₂–Al₂O₃–MgO melts generally increased by decreasing the CaO/SiO₂ ratio of the initial melts. No intermediate compounds were formed at the refractory–slag interface when the initial CaO/SiO₂ ratio was 0.5, whereas CaAl₁₂O₁₉ (CA6) and Mg(Mn)Al₂O₄ (spinel), identified from TEM analysis using EDS mapping and SAED patterns, were observed at the refractory–slag interface when the CaO/SiO₂ ratio was 1.0 or greater. The (at.%Mg)/(at.%Mn) ratio in the spinel solution increased by increasing the CaO/SiO₂ ratio, which originated from the fact that MgO activity continuously increased as the CaO/SiO₂ ratio increased. From thermodynamic analysis considering the equilibrium constant (K_SP) and activity quotient (Q_SP) of the spinel formation reaction at the slag–refractory interface and the bulk slag phase, the precipitation–dissolution behavior of the spinel phase was predicted, which exhibited good consistency with the experimental results. Hence, the dissolutive corrosion mechanism of alumina refractory into the CaO–CaF₂–SiO₂–Al₂O₃–MgO–MnO slag was proposed.     

Radical reaction-induced Turing pattern corrosion of alumina refractory ceramics with CaO–Al2O3–SiO2–MgO slags

Quasi-volcanic corrosion occurs at the triple-phase interface of alumina refractory ceramics and MgO-containing CaO–Al₂O₃–SiO₂ slags in the air, causing severe damage to ceramics. To address this limitation, in this study, a slag corrosion experiment is performed on alumina refractory ceramics using CaO–Al₂O₃–SiO₂–MgO slags. Various spectroscopic techniques, including electron paramagnetic resonance spectroscopy, are used to investigate the influence of slag structures with varied MgO contents on the corrosion peaks and mechanism. The results show large quantities of reactive radicals, including superoxide radicals, in the slags. Free-radical reactions between refractory ceramics and slags lead to Turing pattern corrosion. An increase in the amount of non-bridged oxygen in the slag structure decreases the amount of original superoxide radicals. Consequently, the intensity of the free-radical reactions of alumina dissolution increases, thereby increasing the height of the corrosion peaks.     

Understanding the structural origin of crystalline phase transformations in nepheline (NaAlSiO4)‐based glass‐ceramics

Nepheline (Na₆K₂Al₈Si₈O₃₂) is a rock‐forming tectosilicate mineral which is by far the most abundant of the feldspathoids. The crystallization in nepheline‐based glass‐ceramics proceeds through several polymorphic transformations — mainly orthorhombic, hexagonal, cubic — depending on their thermochemistry. However, the fundamental science governing these transformations is poorly understood. In this article, an attempt has been made to elucidate the structural drivers controlling these polymorphic transformations in nepheline‐based glass‐ceramics. Accordingly, two different sets of glasses (meta‐aluminous and per‐alkaline) have been designed in the system Na₂O–CaO–Al₂O₃–SiO₂ in the crystallization field of nepheline and synthesized by the melt‐quench technique. The detailed structural analysis of glasses has been performed by ²⁹Si, ²⁷Al, and ²³Na magic‐angle spinning — nuclear magnetic resonance (MAS NMR), and multiple‐quantum MAS NMR spectroscopy, while the crystalline phase transformations in these glasses have been studied under isothermal and non‐isothermal conditions using differential scanning calorimetry (DSC), X‐ray diffraction (XRD), and MQMAS NMR. Results indicate that the sequence of polymorphic phase transformations in these glass‐ceramics is dictated by the compositional chemistry of the parent glasses and the local environments of different species in the glass structure; for example, the sodium environment in glasses became highly ordered with decreasing Na₂O/CaO ratio, thus favoring the formation of hexagonal nepheline, while the cubic polymorph was the stable phase in SiO₂–poor glass‐ceramics with (Na₂O+CaO)/Al₂O₃ > 1. The structural origins of these crystalline phase transformations have been discussed in the paper.     

Influence of FeO/SiO2 and CaO/SiO2 Ratios in Iron‐Saturated ZnO‐Rich Fayalite Slags on the Corrosion of MgO

The corrosion behavior of MgO in iron‐saturated ZnO‐rich fayalite (ZFS) slags having various FeO/SiO₂ ratio and CaO/SiO₂ ratio was investigated using MgO crucible tests for 12 h at 1200°C. The FeO/SiO₂ and CaO/SiO₂ ratios in the ZFS slags were varied from 1.0 to 2.2, and from 0.04 to 0.32, respectively. In all of the tests, it was observed that MgO dissolves into ZFS slags and that (Zn,Fe,Mg)₂SiO₄ olivine and (Zn,Fe,Mg)O solid solution are formed at the crucible/slag interface. The MgO dissolution decreased with the FeO/SiO₂ ratio up to a value of 1.7 and then slightly increased, whereas it continuously increased with the CaO/SiO₂ ratio. There is no obvious relationship between the amount of olivine and the FeO/SiO₂ ratio or CaO/SiO₂ ratio. In comparison, the formation of (Zn,Fe,Mg)O solid solution is enhanced by increasing the FeO/SiO₂ ratio or CaO/SiO₂ ratio in ZFS slags. The results suggest that MgO corrosion is the lowest for FeO/SiO₂ and CaO/SiO₂ ratios around 1.7 and 0, respectively.     

Phase equilibria study and thermodynamic description of the BaO‐CaO‐Al2O3 system

A combined experimental investigation and thermodynamic assessment was performed for the BaO‐CaO‐Al₂O₃ system. By using a high‐temperature equilibration/quenching technique and scanning electron microscopy, electron probe microanalysis, and X‐ray powder diffraction analysis, the phase equilibria at 1500°C and phase stability of BaCa₂Al₈O₁₅ phase were determined. An extensive literature survey was conducted for the experimental and thermodynamic modeling data of the BaO‐CaO‐Al₂O₃ system. According to the literature data and the present measurements, a thermodynamic assessment was made in order to obtain a set of self‐consistent thermodynamic parameters to describe the BaO‐CaO‐Al₂O₃ system. Based on the thermodynamic parameters acquired in this work, isothermal sections at 1100°C, 1250°C, 1400°C, 1475°C, and 1500°C and the BaO·Al₂O₃‐CaO·Al₂O₃ and BaO·6Al₂O₃‐CaO·6Al₂O₃ joints were calculated and compared with the available experimental data.     

Crystallization behavior and melt structure of typical CaO–SiO2 and CaO–Al2O3-Based mold fluxes

Crystallization behavior and melt structure of two typical mold fluxes A (CaO–SiO₂-based) and B (CaO–Al₂O₃-based) for casting high-aluminum steel were investigated using double hot thermocouple technology (DHTT), X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy. The results suggest that the crystallization temperature of Flux B is higher, and its crystallization incubation time is shorter compared with Flux A. The precipitated phase in Flux A is CaSiO₃, whereas BaAl₂O₄ and Ca₂Al₂SiO₇ form in Flux B. The structure analyses suggest that the degree of polymerization of Flux A is larger than that of Flux B. In addition, the major structural units of Flux A are Si–O–Si, Q₀^Si, Q₁^Si, Q₂^Si and Q₃^Si, but those of Flux B are mainly aluminate (Al–O–Al, Al–O^-), aluminosilicate (Al–O–Si) and silicate units (Q₀^Si, Q₁^Si, Q₂^Si and Q₃^Si). These different melt structures are the main reasons why the precipitated phases in these two mold fluxes are different, and the crystallization ability of Flux A is weaker than Flux B.     

The effect of the addition of alumina on the viscosity,surface tension,and foaming efficiency of 2.5(CaO/SiO2)-xAl2O3-yFeO-MgO melts

Viscosity and surface tension strongly influence the efficiency of slag foam in metallurgical processes. An excellent foaming slag preserves heat and lowers the cost of smelting in an electric furnace. In this study, we investigated the viscosity, surface tension, and foaming efficiency of a 2.5CaO/SiO₂-xAl₂O₃-yFeO-MgO slag. We also investigated the different valence oxygen ions by X-ray photoelectron spectroscopy (XPS). The results showed that with a gradual increase in the content of Al₂O₃, the viscosity initially increased and then decreased, and the changes in surface tension followed a similar pattern. The change in viscosity was caused by the increase in the degree of polymerization of the slag, which was determined by the competitive relationship between polymerization and the reduction in the stability of the overall network structure. Adding a small amount of Al₂O₃ to the slag slightly increased the number of Al–O–Al structures, whereas adding a large amount of the Al₂O₃ led to the formation of low-strength Al–O–Si structures, which reduced the stability of the network structure, thus reducing the viscosity. Because the surface tension is related to the concentration of non-bridging oxygens (NBOs), when the NBO content increased, the instability of the surface structure caused an increase in energy, thus increasing the surface tension. In addition, the CaO–SiO₂–5MgO-xAl₂O₃-yFeO five-element oxide in this study had the lowest surface tension at the same NBO concentration, which positively contributed to slag foaming. Finally, When the Al₂O₃ content in the system increased from 5.1 to 15.7 wt%, the foaming efficiency increased from 24.2 to 69.2 (minute‧centimeters), an increase of 286%.     

Al2O3·2SiO2 powders synthesized via sol–gel as pure raw material in geopolymer preparation

Geopolymers are inorganic aluminosilicates mainly proposed as environmentally friendly building materials, which are obtained by alkali activation of natural minerals, calcined clay (e.g., metakaolin) and other aluminosilicate sources. The wide range of chemical and mineralogical compositions of these raw materials influences several properties of the obtained geopolymers. In the present work, pure Al₂O₃·2SiO₂ powders were synthesized via the sol–gel technique and proposed as pure aluminosilicate sources to prepare alkali activated geopolymers. Samples differing in the ratio between the SiO₂ precursor and the H₂O used in the sol–gel process were prepared, in order to study the effect of water content on the material structure and reactivity. The chemical structure of all the obtained Al₂O₃·2SiO₂ powders were characterized by Fourier transform infrared (FT‐IR) and solid‐state nuclear magnetic resonance (²⁷Al and ²⁹Si MAS NMR) spectroscopies and compared to that of a reference metakaolin. Moreover, material reactivity was evaluated by alkali activation of the samples. After 28 days of ageing, ²⁷Al and ²⁹Si MAS NMR and FT‐IR spectra ascertained the formation of a geopolymeric network in the activated samples. The results showed that lower water content allows obtaining a homogeneous Al‐rich geopolymer similar to that obtained, using metakaolin as raw material.     

The fate of iron during the alkali‐activation of synthetic (CaO‐)FeOx‐SiO2 slags: An Fe K‐edge XANES study

Slags from the nonferrous metals industry have great potential to be used as feedstocks for the production of alkali‐activated materials. Until now, however, only very limited information has been available about the structural characteristics of these materials. In the work presented herein, synthetic slags in the CaO–FeO_x–SiO₂ system, representing typical compositions of Fe‐rich slags, and inorganic polymers (IPs) produced from the synthetic slags by activation with alkali silicate solutions have been studied by means of X‐ray absorption near‐edge structure (XANES) spectroscopy at the Fe K‐edge. The iron in the slags was largely Fe²⁺, with an average coordination number of approximately 5 for the iron in the amorphous fraction. The increase in average oxidation number after alkali‐activation was conceptualized as the consequence of slag dissolution and IP precipitation, and employed to calculate the degrees of reaction of the slags. The degree of reaction of the slags increased with increasing amorphous fraction. The iron in the IPs had an average coordination number of approximately 5; thus, IPs produced from the Fe‐rich slags studied here are not Fe‐analogs of aluminosilicate geopolymers, but differ significantly in terms of structure from the latter.     

Thermal history driven molecular structure transitions in alumino‐borosilicate glass

The glass network structure governs various thermos‐physical properties such as viscosity, thermal, and electrical conductivities, and crystallization kinetics. We investigated the effect of temperature on structural changes in a Na₂O‐CaO‐Al₂O₃‐SiO₂‐B₂O₃ glass system using ²⁷Al MAS NMR spectroscopy. Around the glass transition temperature, most of aluminate structures exist as AlO₄, acting as a glass former. When the temperature is above the melt crystallization temperature, the AlO₄ structure is drastically decreased and glass structures are mainly composed of AlO₅ and AlO₆, acting as glass modifiers. Thermodynamic assessment based on Gibbs energy minimization was used to confirm the dependency of aluminate structure's amphoteric characteristic on temperature by calculating the site fraction of aluminate molecular structures at different temperatures. Temperature‐induced aluminate structural variation can also influence silicate and borate structural changes, which have been confirmed by the ²⁹Si and ¹¹B NMR spectra.     

Effect of the Al2O3/SiO2 mass ratio on the crystallization behavior of CaO-SiO2-MgO-Al2O3 slags using confocal laser scanning microscopy

The crystallization behavior of a CaO-SiO₂-MgO-Al₂O₃ slag system with varying Al₂O₃/SiO₂ mass ratios from 0.03 to 1.10 has been investigated using a confocal laser scanning microscopy (CLSM). The resulting continuous cooling transformation (CCT) and time-temperature-transformation (TTT) curves showed that the initial crystallization temperature increased and the incubation time for crystallization slightly decreased with increasing Al₂O₃/SiO₂ ratio. The crystal growth rate first increased and then decreased with decreasing isothermal temperature. X-ray diffraction (XRD) analysis suggested that Ca₂MgSi₂O₇ or Ca₃MgSi₂O₈ precipitated as the primary phase at lower Al₂O₃/SiO₂ ratios, while the Ca₂Al₂SiO₇ phase was preferred at higher Al₂O₃/SiO₂ ratios. The observed crystalline phases correlated well with the expected thermodynamic predictions from FactSage. In addition, structural analysis using ²⁷Al magic angle spinning nuclear magnetic resonance (²⁷Al MAS-NMR) microscopy of the as-quenched slags indicated the presence of a higher ratio of tetrahedral [AlO₄]^5-structural units with increasing Al₂O₃/SiO₂ ratio, which enhanced the polymerization of tetrahedral [AlO₄]^5- and [SiO₄]^4- structural units to form Ca₂Al₂SiO₇.     

High‐temperature calorimetric study of oxide component dissolution in a CaO–MgO–Al2O3–SiO2 slag at 1450°C

Blast‐furnace slags are formed, as iron ore is reduced to metal, as a molten a mixture of refractory and not easily reducible oxides, largely silica, alumina, lime, and magnesia. Their relatively low silica content makes them basic and poor glass formers. Their thermodynamic properties, though important for modeling their formation and reactivity, as well as furnace heat balance, are poorly known. Solution calorimetry of small amounts of solid oxides in a molten oxide solvent at high temperature (up to about 1500°C) permits direct assessment of energetics of dissolution. The enthalpies of solution of slag forming oxides: CaO, SiO₂, Al₂O₃, MgO, and Fe₂O₃ in a simplified model slag of composition: CaO (45.9 mol%), SiO₂ (35.1 mol%), Al₂O₃ (8.3 mol%), MgO (10.7 mol%) were measured by high‐temperature drop solution calorimetry at 1450°C. For this slag composition, enthalpies of solution become more exothermic in the order: Fe₂O₃ (279.3 ± 20.8 kJ/mol), MgO (56.7 ± 9.1 kJ/mol), Al₂O, (41.6 ± 11.3 kJ/mol), CaO (?4.3 ± 2.3 kJ/mol), and SiO₂, (?20.4 ± 4.4 kJ/mol), reflecting the relatively basic character of this low‐silica melt. Within these fairly large experimental errors, characteristic of calorimetry at this high temperature, there is little or no discernible concentration dependence for these heats of solution. The trends seen for these five solutes parallel those seen for heats of solution of the same oxides in other melts at various temperatures, with changes in magnitude reflecting the differences in acid‐base character of the melts. The new data for quartz show systematic behavior which extends the range of basicity studied for the enthalpy of dissolution of silica. The results provide reliable data for future modeling of the thermal balance of steel‐making furnaces and geologic and ceramic systems.     

Modification of interface chemistry and slag structure by transition element Cr

A comparative study on CaO–MgO–Al₂O₃–SiO₂ slag and CaO–MgO–Al₂O₃–SiO₂–Cr₂O₃ slag was conducted to investigate the distribution of the elements at the gas-slag interface. The effect of redox states of chromium on the distribution of sulfur and oxygen at the interface was revealed by gas-slag equilibrium method using X-ray photoelectron spectroscopy at 1873K. From the analysis of the S2p core-level spectra, the negative divalent sulfur(S^2?) was detected at the interface in the Cr-bearing slag, which directly proved that sulfur exists in the form of S^2? in the slag for the first time. However, the S^2? peak is very weak at the interface of Cr-free slag. The reason for the difference between the two slags may be due to chromium changing the interface structure. According to the O1s and Cr2p core-level spectra, non-bridged oxygen(O^?) increased, while bridged oxygen(O⁰) decreased with the etching depth deepened. The increase of NBO/BO and Cr²⁺/Cr³⁺ elucidates that Cr³⁺ can modify the structure of the slag as basicity substance, but its effect is weaker than that of Cr²⁺. Meanwhile, due to the affinity of sulfur and chromium, the addition of chromium may also lead to the enhancement of the S^2? peak at the gas-slag interface. Gradient change of elements at the interface proved the existence of the boundary layer.     

Stabilized Performance of Al‐Decorated and Al/Mg Co‐Decorated Spray‐Dried CaO‐Based CO2 Sorbents

The sharp loss‐in‐capacity in CO₂ capture as a result of sintering is a major drawback for CaO‐based sorbents used in the calcium looping process. The decoration of inert supports effectively stabilizes the cyclic CO₂ capture performance of CaO‐based sorbents via sintering mitigation. A range of Al‐decorated and Al/Mg co‐decorated CaO‐based sorbents were synthesized via an easily scaled‐up spray‐drying route. The decoration of Al‐based and Al/Mg‐based supports efficiently enhanced the cyclic CO₂ capture capability of CaO‐based sorbents under severe testing conditions. The CO₂ capture capacity losses of Al‐decorated and Al/Mg co‐decorated CaO‐based sorbents were alleviated, representing more stable CO₂ capture performance. The stabilized CO₂ capture performance is mainly attributed to the formation of Ca₁₂Al₁₄O₃₃, MgAl₂O₄, and MgO that act as the skeleton structures to mitigate the sintering of CaCO₃ during carbonation/calcination cycles.