Is lowering reducing sugars concentration in French fries an effective measure to reduce acrylamide concentration in food service establishments?

The objective of this study was to obtain insight into the actual effectiveness of lowering reducing sugars concentration in par-fried potato strips on the concentration and variation of acrylamide in French fries prepared in real-life situations in food service establishments. Acrylamide, frying time, frying temperature, and reducing sugars were measured and characteristics of fryers were recorded. Data showed that the use of par-fried potato strips with lower concentrations of reducing sugars than the commonly used potato strips was an effective measure to reduce acrylamide concentrations in French fries prepared under standardised frying conditions. However, there was still large variation in the acrylamide concentrations in French fries, although the variation in reducing sugars concentrations in low and normal types of par-fried potato strips was very small and the frying conditions were similar. Factors that could affect the temperature-time profile of frying oil were discussed, such as setting a lower frying temperature at the end than at the start of frying, product/oil ratio and thawing practice. These need to be controlled in daily practice to reduce variation in acrylamide.     

Legal limit for reducing sugars in prefabricates targeting 50 μg/kg acrylamide in French fries

A legal limit for the reducing sugars in the prefabricates for French fries is a simple and efficient measure to reduce the exposure to acrylamide from the predominant source for many consumers. The acrylamide content of French fries of comparable crispiness is approximately proportional to the concentration of the reducing sugars glucose and fructose in the potato sticks. On average, optimally prepared French fries from prefabricates with a (moderately low) sugar content of 0.3 g/kg contained 32 g/kg acrylamide. With 0.15 g/kg reducing sugar even severe overfrying at 170 °C only resulted in 90 g/kg acrylamide, i.e. a low sugar content keeps acrylamide low even under inappropriate frying conditions. In the prefabricates, the sugar content is about 10% lower than in the raw potato (resulting from the effects of blanching and prefrying). It is similar to that in the finished French fries, which enables one to distinguish whether a high acrylamide content in French fries results from high sugars in the raw material or unsuitable frying conditions. An average concentration of 50 g/kg acrylamide in French fries could be targeted by limiting the reducing sugars in the prefabricates to 0.7 g/kg and the frying temperature to 170 °C. Even considerable overfrying in terms of duration can be tolerated then.     

Optimization of the blanching process to reduce acrylamide in fried potatoes

A central composite design was used to study the effect of blanching time and temperature on the extraction of reducing sugars from potato strips and slices. After frying, the impact of both factors on the acrylamide content in French fries and potato crisps was evaluated. Acrylamide could be lowered more efficiently in potato crisps compared to French fries, due to a more pronounced extraction of sugars from potato slices upon blanching. In both products, blanching temperature was the main influencing factor for sugar extraction and subsequent acrylamide mitigation. Blanching at temperatures of about 70 °C for a short period of time (about 10 min) was more efficient compared to blanching at lower temperatures, which appeared more time-consuming. However, the extraction efficiency of reducing sugars was over 10% lower when the potato cuts were blanched in water which was previously used for blanching, leading to over 10% less reduction in the final acrylamide content.     

Effective quality control of incoming potatoes as an acrylamide mitigation strategy for the French fries industry

The correlation between sugar levels in raw material (potatoes), brown colouring and formation of acrylamide in French fries was investigated. The objective was to identify incoming potatoes (raw material) with a high potential for acrylamide formation. Ten different potato varieties commonly used in the Western European French fries industry were stored at 8°C and samples were taken throughout the storage time. The current quality control used in the French fries industry for incoming potatoes is poorly correlated with acrylamide in the final product (r = 0.74). Changing the quality control parameter from colour to reducing sugars in raw material did not improve the correlation (r = 0.72). The best correlation was obtained with the Agtron colour measurement after blanching and a two-stage frying (r = ?0.88). It was concluded that alternative entrance control measurements could provide better mitigation of the acrylamide issue in French fries from the start of production. These alternatives, however, are less cost-effective and more difficult to implement.     

Development and experimental validation of a frying model to estimate acrylamide levels in French fries

ABSTRACT:  In this study, a numerical model was developed to simulate frying of potato strips and estimate acrylamide levels in French fries. Heat and mass transfer parameters determined during frying of potato strips and the formation and degradation kinetic parameters of acrylamide obtained with a sugar–asparagine model system were incorporated within the model. The effect of reducing sugar content (0.3 to 2.15 g/100 g dry matter), strip thickness (8.5 × 8.5 mm and 10 × 10 mm), and frying time (3, 4, 5, and 6 min) and temperature (150, 170, and 190 °C) on resultant acrylamide level in French fries was investigated both numerically and experimentally. The model appeared to closely estimate the acrylamide contents, and thereby may potentially save considerable time, money, and effort during the stages of process design and optimization.     

Influence of deep-frying using various commercial oils on acrylamide formation in French fries

This study investigated the effect of different types of commercial oils (rice bran oil, shortening oil, high-oleic rapeseed oil, low-erucic acid rapeseed oil, blend oil A and blend oil B) and frying cycles on acrylamide formation during the preparation of French fries by deep-frying. Frying was carried out in intermittent mode (two batches each for 12 min without any time lag) and repeated for 600 frying cycles. Results indicated that the French fries that were fried in oils having lower heat transfer coefficients contained lower acrylamide concentrations (913 µg kg^–1), whereas those fried with oils having higher heat transfer coefficients contained higher acrylamide concentrations (1219 µg kg^–1). Unlike the peroxide value, acrylamide levels in French fries did not change significantly with an increase in the number of frying cycles when tested for 600 frying cycles for every type of oil. This study clearly indicates that the contribution of frying oils to the formation of acrylamide should not be neglected due to their different heat transfer coefficients. On the other hand, continuous use of frying oil does not lead to a higher acrylamide concentration in French fries.     

Acrylamide monitoring in Switzerland, 2007–2009: results and conclusions

Parallel to the European Union acrylamide monitoring for the years 2007–2009, Switzerland performed its own monitoring, covering the whole range of products that significantly contain acrylamide (almost 300 samples per year), but focusing on those products that may result in high exposure. As reducing sugars are critical for potato products, these were included. No significant change, particularly improvement, was noticed, especially regarding those products for which substantial potential for improvement is known. ‘Western-style’ French fries continued to contain some four times more reducing sugars than ‘traditional’ fries, with correspondingly higher acrylamide in the finished product. The supply of raw potatoes low in reducing sugars by retail shops needs improvement, but there seemed to be insufficient willingness on a voluntary basis. A foreign producer was successful in penetrating the Swiss market with special potato chips containing up to 7000 µg kg^?1 acrylamide and only harsh measures could stop this. Three of about 61 products in the group of bakery ware showed a marked improvement. But there was also a store brand cracker that competed with a leading brand which contained 15 times more acrylamide (845 µg kg^?1). Cereals contained 1080 µg kg^?1 acrylamide and even a warning did not prompt the producer to sell substantially better products one year later. It seems that only measures by the authorities will achieve improvements. The following seem promising: a limit for reducing sugars in prefabricates for French fries; the improved supply of raw potatoes low in sugars for roasting and frying; a legal limit for acrylamide content in potato chips; a general provision that products must not contain substantially more acrylamide than achievable by good manufacturing practice; and fryers with a temperature profile from an initial high to a lower final value.     

The effect of asparaginase on acrylamide formation in French fries

Acrylamide formation in French fries was investigated in relation to blanching and asparaginase soaking treatments before final frying. Par-fried potatoes of Bintje variety were prepared by cutting strips (0.8 × 0.8 × 5 cm) which were blanched at 75 °C for 10 min. Unblanched strips were used as the control. Control or blanched strips were then dried at 85 °C for 10 min and immediately partially fried at 175 °C for 1 min. Finally, frozen par-fried potatoes were fried at 175 °C for 3 min to obtain French fries. Pre-drying of raw or blanched potato strips did not generate acrylamide formation as expected. Partial frying of pre-dried control potato strips generated 370 μg/kg of acrylamide and the final frying determined French fries with 2075 μg/kg of acrylamide. When control potato strips were treated with a 10000 ASNU/l asparaginase solution at 40 °C for 20 min, the acrylamide formation in French fries was reduced by 30%. When blanched potato strips were treated in the same way, the produced French fries have 60% less acrylamide content than blanched strips without the enzyme treatment. Soaking of blanched potato strips (75 °C, 10 min) in an 10000 ASNU/l asparaginase solution at 40 °C for 20 min is an effective way to reduce acrylamide formation after frying by reducing the amount of one of its important precursors such as asparagine.     

石榴皮醇提物对薯条深度油炸过程中煎炸油氧化稳定性及丙烯酰胺含量的影响

考察不同添加量（0.01%、0.02%、0.03%、0.07%、0.14%）石榴皮醇提物（ethanol extract of pomegranate peel,EEPP）对薯条深度油炸过程中煎炸油的氧化稳定性和丙烯酰胺（acrylamide,AA）生成情况的影响。结果表明EEPP表现出较高的1,1-二苯基-2-三硝基苯肼自由基抑制率（20%～97%）、2,2’-联氮基-双-(3-乙基苯并噻唑啉-6-磺酸)二铵盐阳离子自由基抑制率（16%～91%）和铁离子还原力（0.3～8.24 mmol/g）;其总酚含量为20.14 mg/g。相较于低添加量的EEPP,添加量为0.14%的EEPP对煎炸油中酸价、过氧化值和极性组分含量的增长速率延缓效果最好,从而表现出最高的氧化稳定性。另外,在此添加量下,对薯条和煎炸油中的AA也具有良好的抑制作用（抑制率达83%）。所以,EEPP具有成为新型抗氧化剂的潜在能力,以延缓薯条油炸过程中煎炸油的氧化劣变速率和有效抑制薯条油炸过程中AA的产生,确保煎炸食品的安全性。     

Impact of the reducing sugars on the relationship between acrylamide and Maillard browning in French fries

The relationship between acrylamide content and Maillard browning in French fries was studied as a function of different glucose/fructose ratios in the raw product using several colour measurement methods. An exponential correlation was found between acrylamide formation and surface colour, as evaluated by the parameters a*, delta E and Agtron. As a consequence, small differences in product colour could result in more pronounced differences in acrylamide contamination. This relationship however appeared to be dependant upon the glucose/fructose ratio of the raw material. An excess of fructose compared to glucose stimulated acrylamide formation to a higher extent than Maillard browning. The opposite effect was established with an excess of glucose. In addition, a linear relationship was found between the absorbance of aqueous French fries extracts and acrylamide content, which moreover appeared to be less affected by the addition of extra reducing sugars prior to frying. To predict acrylamide formation, sugar analysis however remains an important instrument and is complementary to surface colour measurement.     

Comparison of potato varieties between seasons and their potential for acrylamide formation

BACKGROUND: Acrylamide is a probable human carcinogen produced during food preparation, including frying of potato products. The aim of this study was to investigate the impact of seasonal variation on tuber composition and its acrylamide generation potential. RESULTS: The chemical composition of potato varieties used respectively for French fry (Bintje and Ramos) and crisp (Lady Rosetta and Saturna) production was studied throughout a storage period of 9 months during two growing seasons (2003 and 2004), in addition to their acrylamide generation potential during preparation of French fries. A significant impact of variable climatological conditions on the reducing sugar, dry matter, total free amino acid and free asparagine contents of tubers was observed. Exceptionally warm summers gave rise to a lower reducing sugar content (expressed on a dry matter basis) and thus a lower susceptibility to acrylamide generation during frying. CONCLUSION: It cannot be excluded that potato growers and the potato‐processing industry are confronted with some harvests that are more prone to acrylamide generation than others owing to climatological variability, thus confirming the importance of a multifactorial approach to mitigate acrylamide generation in potato products. Copyright © 2007 Society of Chemical Industry     

Influence of the frying temperature on acrylamide formation in French fries

It is well established that high oil temperatures during frying strongly increase acrylamide formation in French fries, but it is less clear, which temperature or rather which part of a temperature profile is relevant and if rules or regulatory measures should be established in respect of frying temperature, on which temperature they should refer. In most fryers, the oil temperature strongly drops on adding the potato sticks and may not fully recover up to the end of the frying process (depending on the amount of potato added in relation to the volume of oil and the heating power of the fryer). Since acrylamide is formed towards the end of frying, the temperature during the second half of the process is more important than that regulated by the thermostat. The profile of the frying temperature was optimized regarding product quality (crispness, flavor) and acrylamide formation. An initial temperature of 170–175 °C dropping to 140–145 °C and a virtually isothermal frying at 160 °C resulted in products of similar quality and acrylamide content. At initial temperatures below 160 °C and with main frying temperatures below 140 °C, crispness and the flavor of the French fries suffered: the sticks dried out and became oily. Isothermal frying at 167–170 °C resulted in approximately doubled acrylamide content compared to conditions that were optimal in respect of culinary quality and low acrylamide formation, showing that rules on the initial temperature alone are inadequate to ensure low acrylamide contents. Optimized fryers should program temperature: allowing an initial temperature drop, but then efficiently heating to prevent the temperature dropping below a given limit; after the end of frying, the initial temperature must be restored before frying the next portion.     

French fries with less than 100 μg/kg acrylamide. A collaboration between cooks and analysts

In collaboration with cooking experts, the preparation of French fries in oil and in ovens was optimized, aiming at optimum culinary quality combined with a minimum acrylamide content. French fries with 40–70 g/kg acrylamide were consistently produced, i.e. with 5–10 times less acrylamide than currently normal. The raw potato should contain little reducing sugars, i.e. be of a suitable cultivar, and storage at temperatures below about 10 °C must be avoided. After cutting and elimination of the fines, the potato is immersed in standing cold or boiler-warm water for some 15 min in order to extract asparagine and sugars from the surface without washing out the starch. Pre-frying in oil (ca. 140 °C for 2.5 min) improves crispiness. Frying should occur at an initial oil temperature of about 170 °C, adding some 100 g potato/l oil. Since acrylamide formation increases exponentially towards the end of the process, the most important factor to keep acrylamide contents low is the determination of the proper end point of the frying process. French fries should be crispy with slight browning of the tips to achieve the typical flavor, but without general browning. Preparation in the oven, starting from frozen prefabricates, requires temperatures of around 190 °C or 220 °C, depending on whether or not the air is circulated. The proper determination of the end point is again the most critical step.     

Importance of a canteen lunch on the dietary intake of acrylamide

A food and drink intake survey was carried out among university students and staff members. Consumption data were collected on days when the participants took hot lunch in a university canteen. The dietary acrylamide exposure was calculated through a probabilistic approach and revealed a median intake of 0.40 microg/kg bw/day [90% confidence interval: 0.36-0.44], which is in accordance with previous exposure calculations. Biscuits (35.4%), French fries (29.9%), bread (23.5%), and chocolate (11.2%) were identified to be the main sources of dietary acrylamide. Foodstuffs consumed in between the three main meals of the day (so called snack type foods) contributed the most to the intake (42.2%). The exposure was lower in an intervention group which received free portions of fruit and vegetables, indicating that a nutritionally balanced diet may contribute to a decreased acrylamide intake. French fries had a significant impact on the acrylamide intake, due to the frequent consumption in the canteen. This demonstrates the important responsibility of caterers and canteen kitchens in the mitigation of acrylamide exposure through reduction of acrylamide in their prepared products, in particular in French fries.     

Acrylamide in Romanian food using HPLC-UV and a health risk assessment

The aim of this study was to investigate the level of acrylamide from coffee, potato chips and French fries in Romanian food. According to the European Food Safety Authority, coffee beans, potato chips and French fries have the highest levels of acrylamide. For this survey, 50 samples of coffee beans, 50 samples of potato chips and 25 samples of French fries were purchased from different producers from the Romanian market. Acrylamide levels have been quantified using high-performance liquid chromatography with a diode array detector (HPLC-DAD) method, using water as mobile phase. Health risk assessment was achieved by computing the average daily intake, hazard quotient, cumulative risk, carcinogenic risk and cancer risk. For coffee, potato chips and French fries, acrylamide was not shown to pose a health risk in Romanian food.     

Effect of Microwave Frying on Acrylamide Generation,Mass Transfer,Color, and Texture in French Fries

The objective of this work was to evaluate the effect of microwave power on acrylamide generation, as well as moisture and oil fluxes and quality attributes of microwave-fried potatoes. Concretely, 25 g of potato strips, in 250 mL of fresh oil (at room temperature), were subjected to three different microwave powers (315, 430, and 600 W) in a conventional microwave oven. Microwave frying resulted in an acrylamide reduction ranged from 37 to 83% compared to deep-oil frying. Microwave-fried French fries presented lower moisture and higher fat content than deep-oil fried potatoes. Concretely, microwave-fried potatoes presented values of moisture and texture more similar to potato chips than French fries, nonetheless with lower fat levels (less than 20 g/100 g wb) and acrylamide content (lower than 100 μg/kg wb) at the reference time. This study presents an alternative way of frying to address the production of healthier potato chips.     

On the Possibility of Nonfat Frying using Molten Glucose

Fried products impose a health concerns due to considerable amount of oil they contain. Production of snack foods with minimal oil content and good management of oil during frying to minimize the production of toxic compounds continue to be challenging aims. This paper aims to investigate the possibility of producing a fat‐free food snack by replacing frying oil with a nonfat medium. Glucose was melted and its temperature was then brought to 185 °C and used to fry potato strips, to obtain a product referred here as glucose fries. The resulting product was compared with French fries prepared conventionally under conditions that resulted in similar final moisture content. The resulting products were also examined for crust formation, texture parameters, color development and glucose content. Stereo microscope images showed that similar crusts were formed in the glucose fries and French fries. Texture parameters were found to be similar for both products at 5 and 2 mm penetration depth. The maximum hardness at 2 mm penetration depth was also similar for both products, but different from cooked potato. The color development that characterized French fries was also observed in glucose fries. The glucose content in glucose fries was found to be twice the content of French fries, which is to be expected because glucose absorbed or adhered to the surface. In conclusion, glucose fries, with similar texture and color characteristics to that of French fries, can be prepared by using a nonfat frying medium.     

Lipids in French fries: a retail and laboratory study

The lipid content of prepared restaurant and takeaway French fries varied from 6.2 to 20.8 g/100 g, and of frozen retail fries from 2.1 to 5.3 g/100 g, as purchased, and from 12.0 to 20.0 g/100 g after finish frying. The lipid composition (fatty acid profile and cholesterol content) of all retail samples reflected the predominant use of animal fat in the Australian industry. Laboratory studies showed that the lipid content of French fries was increased by decreased chip size, and by the common commercial practice of split frying which caused a doubling of fat uptake when compared with single frying. Commercial practices appear to increase the potential of fries as a fat carrier.     

Migration of health promoting microconstituents from frying vegetable oils to French fries

Fried foods, especially French fries, are consumed worldwide with sustainable popularity, correlated to their unique sensory properties. During frying the oil is absorbed by the food and becomes part of our diet. Concerns regarding the fried foods quality due to the accumulation of by-products resulting from frying oil deterioration are adequately justified. Given the consumers’ preference it is however worth exploiting the presence of health promoting components in fried foods and worth studying factors that might increase those microconstituents content. French fries contain vitamin E, phytosterols and depending on the oil used, polyphenols, squalene, triterpenes, and carotenoids. Tocopherols and phytosterols content of French fries comply with the respective oil content; polyphenols seem to survive better inside the food tissue than in the oil, thus presenting higher concentrations in the former. The concentrations of these compounds in French fries are mainly affected by the oil type, oil quality, and the frying procedure adopted.