Gas evolution kinetics of two coal samples during rapid pyrolysis

Quantitative gas evolution kinetics of coal primary pyrolysis at high heating rates is critical for developing predictive coal pyrolysis models. This study aims to investigate the gaseous species evolution kinetics of a low rank coal and a subbituminous coal during pyrolysis at a heating rate of 1000 °C s^− 1 and pressures up to 50 bar using a wire mesh reactor. The main gaseous species, including H₂, CO, CO₂, and light hydrocarbons CH₄, C₂H₂, C₂H₄, C₂H₆, C₃H₆, C₃H₈, were quantified using high sensitivity gas chromatography. It was found that the yields of gaseous species increased with increasing pyrolysis temperature up to 1100 °C. The low rank coal generated more CO and CO₂ than the subbituminous coal under similar pyrolysis conditions. Pyrolysis of the low rank coal at 50 bar produced more gas than at atmospheric pressure, especially CO₂, indicating that the tar precursor had undergone thermal cracking during pyrolysis at the elevated pressure.     

Gas evolution during oil shale pyrolysis. 1. Nonisothermal rate measurements

The rate of evolution of CH₄, CO, CO₂, H₂, C₂ hydrocarbons, and C₃ hydrocarbons during pyrolysis of Colorado oil shale between 25 and 900 °C is reported. All experiments were performed nonisothermally using linear heating rates varying from 0.5 to 4.0 °C min^?1. Hydrogen is the major noncondensable gas produced by kerogen pyrolysis. The amount of H₂ released is influenced, via the shift and Boudouard reactions, by the CO₂ evolved from mineral carbonates. Lesser amounts of C₁, C₂, and C₃ hydrocarbons are produced. On the basis of heat content, however, the combined C₁ to C₃ hydrocarbons contribute twice as much as H₂ to the heating value of the pyrolysis gas. The evolution of H₂ and CH₄ involves processes that are interpreted as a ‘primary’ pyrolysis of the kerogen to generate oil, and a higher temperature ‘secondary’ pyrolysis of the carbonaceous residue. The CO formed is a product of the Boudouard reaction; nearly complete conversion of the carbon residue to CO via this reaction is observed.     

A THERMODYNAMIC EQUILIBRIUM ANALYSIS OF GLUCOSE CONVERSION TO HYDROCARBONS

Deoxygenation, or removal of oxygen from oxygenates, is an important element in the hydrocarbon fuel production process from biorenewable substrates. A thermodynamic equilibrium analysis gives valuable insights on the theoretical limits of desired products when a substrate is reacted under a given set of conditions. Here we report the equilibrium composition of glucose-to-hydrocarbon system by minimizing the total Gibbs energy of the system. The system was treated as a mixture of 11 components comprised of C₆H₆, C₇H₈, C₈H₁₀ (ethyl benzene), C₈H₁₀ (xylenes), C₆H₅ –OH, CH₄, H₂O, C, CO₂, CO, and H₂. Equilibrium compositions of each species were analyzed between temperatures 300 and 1500 K and pressures 0–15 atm. It was observed that at high temperature, CO and H₂ dominate the equilibrium mixture with mole fractions of 0.597 and 0.587 respectively. At low temperatures the equilibrium mixture is dominated by CH₄, CO₂, H₂O, and carbon. The aromatic hydrocarbon composition observed at thermodynamic equilibrium was extremely small.     

Pyrolysis products of uncoated printing and writing paper of MSW

Uncoated printing and writing paper, one of the principal waste papers in Taiwan, was pyrolyzed with a thermogravimetric analysis (TGA) reaction system. The pyrolysis experiments were carried out in nitrogen environment at a constant heating rate of 5 K min⁻¹. The gaseous products and the residues were collected at room temperature (300 K) and analyzed by gas chromatography (GC) and elemental analyzer, respectively. The major gaseous products investigated included non-hydrocarbons (H₂, CO, CO₂, and H₂O) and hydrocarbons (C_1-3, C₄, C₅, C₆, 1-ring, C_10-12, levoglucosan, C_13-15, and C_16-18). The cumulated masses and the instantaneous concentrations of gaseous products were obtained under the experimental conditions. The yields of non-hydrocarbon gases and of hydrocarbon gases were about 10.46 and 0.49% at 623 K, 33.68 and 0.89% at 700 K, 64.52 and 1.05% at 788 K, and 79.10 and 1.63% at 938 K, respectively. The estimation of the mass of tar, yielded at various pyrolysis temperatures was also made. The results of this study might be useful for the design of pyrolysis process as well as for determining the pyrolysis mechanisms of the uncoated printing and writing paper.     

Gaseous products of the thermolysis of brown coal impregnated with potassium hydroxide

The yields of gaseous products (H₂, CO, CO₂, and C _n H_2n + 2 at n = 1−4) from brown coal and brown coal-KOH compounds were determined under conditions of nonisothermal heating (4°C/min) to 800°C followed by an isothermal exposure (1 h, 800°C). It was found that, in the presence of the alkali, the yields of H₂, CO, C₂H₆, and C₃H₈ increased; the yields of CO₂ and CH₄ decreased; and the formation of isobutane was completely suppressed. Changes in the gas compositions were explained by the alkali degradation of C-C bonds in the organic matter of coal and by the thermally initiated dehydrogenation and dealkylation reactions of arene and alkane structural fragments, in which KOH molecules served as H-atom donors in the formation of H₂ and alkanes.     

TG–DSC analysis of straw biomass pyrolysis and release characteristics of noncondensable gas in a fixed-bed reactor

Under the double pressures caused by the energy shortage and environmental damage, to exploit the agricultural wastes and convert into available clean fuels are becoming more and more urgent in modern society. The aim of learning the pyrolysis characteristics of soybean straw and corn straw, the nonisothermal thermogravimetry and differential scanning calorimetry (TG-DSC) method was used in this work. The results showed that both of biomass feedstocks all underwent four different pyrolysis stages, with the increase in heating rate, the peak temperature shifted toward the high-temperature interval, and that the yield of bio-char also increased correspondingly; potassium had an influence on the thermal cracking of biomass, and that the existence form of potassium and impregnation increment of sylvite would result in the yield of bio-char was distinct. In addition, temperature and catalyst had a significant impact on the gaseous products of biomass pyrolysis. Increasing the pyrolysis temperature could enhance the yield of CO and H₂ and CH₄ content reached the maximum at 600°C. For both of the biomass, sylvite had a negative effect on the formation of CH₄, and H₂ content of soybean straw reached a maximum with 5% K₂CO₃ and corn straw with 5% KCl.     

Characteristics of hemicellulose,cellulose and lignin pyrolysis

The pyrolysis characteristics of three main components (hemicellulose, cellulose and lignin) of biomass were investigated using, respectively, a thermogravimetric analyzer (TGA) with differential scanning calorimetry (DSC) detector and a pack bed. The releasing of main gas products from biomass pyrolysis in TGA was on-line measured using Fourier transform infrared (FTIR) spectroscopy. In thermal analysis, the pyrolysis of hemicellulose and cellulose occurred quickly, with the weight loss of hemicellulose mainly happened at 220–315 °C and that of cellulose at 315–400 °C. However, lignin was more difficult to decompose, as its weight loss happened in a wide temperature range (from 160 to 900 °C) and the generated solid residue was very high (∼40 wt.%). From the viewpoint of energy consumption in the course of pyrolysis, cellulose behaved differently from hemicellulose and lignin; the pyrolysis of the former was endothermic while that of the latter was exothermic. The main gas products from pyrolyzing the three components were similar, including CO₂, CO, CH₄ and some organics. The releasing behaviors of H₂ and the total gas yield were measured using Micro-GC when pyrolyzing the three components in a packed bed. It was observed that hemicellulose had higher CO₂ yield, cellulose generated higher CO yield, and lignin owned higher H₂ and CH₄ yield. A better understanding to the gas products releasing from biomass pyrolysis could be achieved based on this in-depth investigation on three main biomass components.     

Hydrogen production from coal by separating carbon dioxide during gasification

Hydrogen generation during the reaction of a coal/CaO mixture with high pressure steam was investigated using a flow-type reactor. Coal, CaO and CO reactions with steam, and CO₂ absorption by Ca(OH)₂ or CaO occurred simultaneously in the experiment. It was found that H₂ was the primary resultant gas, comprising about 85% of the reaction products. CO₂ was fixed into CaCO₃ and CO was completely converted to H₂. Pyrolysis of the coal/CaO mixture carried out in N₂ was also examined. The pyrolysis gases were compared with gases produced by general coal pyrolysis. While general coal pyrolysis produced about 14.7% H₂, 50.5% CH₄, 12.0% CO and 12.0% CO₂, the gases produced from coal/CaO mixture pyrolysis were 84.8% H₂, 9.6% CH₄, 1.6% CO₂ and 1.1% CO.     

Comparative investigations of coal pyrolysis under inert gas and H2 at low and high heating rates and pressures up to 10 MPa

Five German hard coals of 6–36 wt% volatile matter yield (maf) were pyrolysed at pressures up to 10 MPa, using two different apparatuses, which mainly differ in the heating rates. One consists of a thermobalance where a coal sample of ≈ 1.5 g is heated at a rate of 3 K min ^?1 under a gas flow of 3 I min^?1. The other apparatus is constructed for rapid heating (10²?10³ K s^?1) of a small sample of ≈10 mg of finely-ground coal distributed as a layer between the folded halfs of a stainless-steel screen, heated by an electric current. The product gas composition was determined by quantitatively analysing for H₂, CH₄, C₂H₄, C₂H₆, CO, CO₂ and H₂O. The amounts of tar and char were measured by weighing. The heating rate, pressure and gas atmosphere were varied. Under an inert gas atmosphere, high heating rates result in slightly higher yields of liquid products, e.g. tar. The yields of light hydrocarbon gases remain the same. With increasing pressure, the thermal cracking of tar is intensified resulting in high yields of char and light hydrocarbon gases. Under H₂, pyrolysis is influenced strongly at elevated pressure. Additional amounts of highly aromatic products are released by hydrogenation of the coal itself, particularly between 500 and 700°C. This reaction is less effective at higher heating rates because of the shorter residence time and diffusion problems of H₂. The yield of light gaseous compounds CH₄ and C₂H₆ increases markedly under either heating condition owing to gasification of the reactive char.     

生物质快速热解制油试验及流程模拟

使用自主研发的流化床热解反应器对生物质热解制油进行实验研究,通过对不同实验温度450、500、525、550、580、610℃下得到的目标产物进行分析,得到了反应温度对生物油产率的影响规律。实验表明：550℃时,最大液体产率为42.5%（质量）;实验得到的不可冷凝气体的组分以CO、CO₂、CH₄和H₂为主,气相产物产率约为37.7%（质量）。在实验基础上,利用Aspen Plus流程模拟软件,建立了生物质热解制油工艺模拟流程,模拟分析了热解温度对生物油产率的影响,结果表明该模型能准确模拟实际热解过程,具有较好的适用性和可靠性。     

Study on pyrolysis of oil sludge with microalgae residue additive

The pyrolysis of oil sludge (OS) with microalgae residue (MR) additive was conducted with a TGA and a tube furnace. The pyrolysis process of OS with the MR additive can be divided into three stages: 1) water evaporation, 2) the release of light groups of hydrocarbon compounds, the cracking of heavy groups, and carbon decomposition, and 3) minerals decomposition. With the MR addition ratio increasing, the yield of oil and gas increased, and oil to gas ratio increased during OS pyrolysis. The MR addition improved the quality of pyrolysis oil and gas from OS pyrolysis. The proportion of light oil increased from 38 % with a 5 % MR addition ratio to 45 % with a 30 % addition ratio. Major components of pyrolysis gas included H₂, CO, CO₂, and C_xH_y. With the increase of the MR blending ratio, CO and CO₂ contents increased, while H₂ and C_xH_y contents decreased. Adding MR favoured the transformation of heavy hydrocarbons (C₆₊), resulting in a high content of light hydrocarbons. This work can help promote massive synergistic treatment of OS and microalgae biomass.

     

Generation of H2 gas from polystyrene and poly(vinyl alcohol) by milling and heating with Ni(OH)2 and Ca(OH)2

A two-step process to generate H₂ gas; first by milling polystyrene (PS) or poly(vinyl alcohol) (PVA) with Ni(OH)₂ and Ca(OH)₂, followed by heating of the milled product in the second-step was performed in this work. Polymer and hydroxide mixtures obtained after milling for 60 min and heating to 700 °C showed H₂, CH₄, H₂O, CO, and CO₂ as the main gaseous products with H₂ as the dominant gas generated between 350 and 500 °C. Analysis of the gaseous products by TG-MS and gas-chromatography, and solid products by TG-DTA and XRD shows that CO₂ gas was fixed as CaCO₃ at temperatures between 350 to 600 °C allowing generation of H₂ gas with concentrations over 95% for PS and over 98% for PVA. The results in this study show that milling of solid based hydrocarbon compounds with nickel and calcium hydroxides allows dispersion of nickel to hydrocarbon surfaces and facilitates C-C bond rupture in polymer(s) during heating at temperatures below 500 °C, at the same time calcium adsorbs CO₂. This process could be developed to treat hydrocarbon based wastes such as plastics, biomass or combinations at low temperatures avoiding syngas purification and separation steps.     

Biomass gasification using capacitively coupled RF plasma technology

A laboratory-scale capacitively coupled radio frequency (RF) plasma pyrolysis reactor working in reduced pressure has been developed. Experiments have been performed to examine the characteristics of this RF plasma reactor and the products of biomass gasification. It was found that the electrode geometry, input power and reactor pressure were the key parameters affecting the plasma characteristics such as plasma length, temperature, and energy transfer efficiency. Biomass gasification using input power 1600-2000 W and reactor pressure 3000-8000 Pa produced a combustible gas consisted of H₂, CO, CH₄, CO₂ and light hydrocarbons as well as a pyrolytic char. On average, the gas yield can reach 66 wt% of the biomass feed. An energy balance analysis on the RF plasma pyrolysis system was also given.     

Pyrolysis of wood at high temperature: The influence of experimental parameters on gaseous products

The pyrolysis of wood was carried out in an Entrained Flow Reactor at high temperature (650 to 950 °C) and under rapid heating conditions (> 10³ K s^− 1). The influence of the diameter and initial moisture of the particle, reactor temperature, residence time and the nature of the gaseous atmosphere on the composition of the gaseous products has been characterised. Particle size, between 80-125 and 160-200 μm, did not show any impact. Pyrolysis and tar cracking essentially happen in very short time period: less than 0.6 s; the products yields are only slightly modified after 0.6 s in the short residence times (several seconds) of our experiments. Higher temperatures improve hydrogen yield in the gaseous product while CO yield decreases. Under nitrogen atmosphere, after 2 s at 950 °C, 76% (daf) of the mass of wood is recovered as gases: CO, CO₂, H₂, CH₄, C₂H₂, C₂H₄ and H₂O. Tests performed under steam partial pressure showed that hydrogen production is slightly enhanced.     

CO2 as a gasifying agent for gas production from pine sawdust at low temperatures using a Ni/Al coprecipitated catalyst

Catalytic CO₂ gasification of pine sawdust has been carried out at a relatively low temperature, 700°C, and at atmospheric pressure. The Ni/Al catalyst used was prepared by coprecipitation and calcined at 750°C for 3 h. The influence of the catalyst weight/biomass flow rate (W/mb) ratio on product distribution and gas composition was analyzed. Using a CO₂/biomass ratio of around 1, the increase of the W/mb ratio increases H₂ and CO yields while CH₄ and C₂ yields decrease. Deactivation of the catalyst was also observed under the experimental conditions employed. The influence of the W/mb ratio on the initial gas yields has been also analyzed. For W/mb ratios ≥0.3 h, no significant modifications are observed on the initial yields of different gases, and it is confirmed that under these conditions the initial gas composition is close to that for thermodynamic equilibrium. The influence of the reaction atmosphere on gas yields has also been carried out, analyzing the results obtained in pyrolysis, steam gasification and CO₂ gasification.     

Pyrolysis of palm oil wastes for enhanced production of hydrogen rich gases

A study on pyrolysis of palm oil wastes in a countercurrent fixed bed was carried out, aiming to characterize the hydrogen rich gas products in view of enhanced energy recycling. The effects of temperature, residence time and catalyst adding on the yields and distribution of hydrogen rich gas products were investigated. The main gas species generated, as identified by Micro-GC, were H₂, CO, CO₂, CH₄ and trace amounts of C₂H₄ and C₂H₆. With temperature increasing from 500 °C to 900 °C, the total gas yield was enhanced greatly and reached the maximum value (∼ 70 wt.%, on the raw biomass sample basis) at 900 °C with big portions of H₂ (33.49 vol.%) and CO (41.33 vol.%). Residence time showed a significant influence on the upgrading of H₂ and CO₂ yields. The optimum residence time (9 s) was found to get a higher H₂ yield (10.40 g/kg (daf)). The effect of adding chemicals (Ni, γ-Al₂O₃, Fe₂O₃ and La/Al₂O₃, etc.) on gas product yield was investigated and adding Ni showed the greatest catalytic effect with the maximum H₂ yield achieved at 29.78 g/kg (daf).     

Pyrolysis of tire powder: influence of operation variables on the composition and yields of gaseous product

The pyrolysis of tire powder was studied experimentally using a specially designed pyrolyzer with high heating rates. The composition and yield of the derived gases and distribution of the pyrolyzed product were determined at temperatures between 500 and 1000 °C under different gas phase residence times. It is found that the gas yield goes up while the char and tar yield decrease with increasing temperature. The gaseous product mainly consists of H₂, CO, CO₂, H₂S and hydrocarbons such as CH₄, C₂H₄, C₂H₆, C₃H₆, C₃H₈, C₄H₈ and C₄H₆ with a little other hydrocarbon gases. Its heating value is in the range of 20 to 37 MJ/Nm³. Maximum heating value is achieved at a temperature between 700 and 800 °C. The product distribution ratio of gas, tar and char is about 21:44:35 at 800 °C. The gas yield increases with increasing gas residence time when temperature of the residence zone is higher than 700 °C. The gas heating value shows the opposite trend when the temperature is higher than 800 °C. Calcined dolomite and limestone were used to explore their effect on pyrolyzed product distribution and composition of the gaseous product. It is found that both of them affect the product distribution, but the effect on tar cracking is not obvious when the temperature is lower than 900 °C. It is also found that H₂S can be absorbed effectively by using either of them. About 57% sulfur is retained in the char and 6% in the gas phase. The results indicated that high-energy recovery could not be achieved if fuel gas is the only target product. In view of this, multi-use of the pyrolyzed product is highly recommended.     

Ultrapyrolysis of automobile shredder residue

A fast pyrolysis (Ultrapyrolysis) process was employed to convert automobile shredder residue (ASR) into chemical products. Experiments were conducted at atmospheric pressure and temperatures between 700 and 850°C with residence times between 0.3 and 1.4 seconds. Pyrolysis products included 59 to 68 mass% solid residue, 13 to 23 mass% pyrolysis gas (dry) and 4 to 12 mass% pyrolytic water from a feed containing 39 mass% organic matter and 2 mass% moisture. No measurable amounts of liquid pyrolysis oil were produced. The five most abundant pyrolysis gases, in vol%, were CO (18–29), CO₂ (20–23), CH₄ (17–22), C₂H₄ (20–22) and C₃H₆ (1–11), accounting for more than 90% of the total volume. The use of a higher organic content ASR feed (58 mass%) resulted in less solid residue and more pyrolysis gas. However, no significant changes were noted in the composition of the pyrolysis gas.     

Biomass pyrolysis experiments in an analytical entrained flow reactor between 1073 K and 1273 K

Experiments are performed in an entrained flow reactor to better understand the kinetic processes involved in biomass pyrolysis under high temperatures (1073-1273 K) and fast heating condition (>500 K s⁻¹). The influence of the particle size (0.4 and 1.1 mm), of the temperature (1073-1273 K), of the presence of steam in the gas atmosphere (0 and 20 vol%) and of the residence time (between 0.7 and 3.5 s for gas) on conversion and selectivity is studied. Under these conditions, the particle size is the most crucial parameter that influences decomposition. For 1.1 mm particles, pyrolysis requires more than 0.5 s and heat transfer processes are limiting. For 0.4 mm particles, pyrolysis seems to be finished before 0.5 s. More than 70 wt% of gas is produced. Forty percent of the initial carbon is found in CO; less than 5% is found in CO₂. The hydrogen content is almost equally distributed among H₂, H₂O and light hydrocarbons (CH₄, C₂H₂, C₂H₄). Under these conditions, the evolution of the produced gas mixture is not very significant during the first few seconds, even if there seems to be some reactions between H₂, the C₂ and tars.     

Enhanced rate of gas hydrate formation in a fixed bed column filled with sand compared to a stirred vessel

The performance of two gas/liquid contact modes was evaluated in relation to the rate of gas hydrate formation. Hydrate formation experiments were conducted for several gas mixtures relevant to natural gas hydrate formation in the earth (CH₄, CH₄/C₃H₈, CH₄/C₂H₆ and CH₄/C₂H₆/C₃H₈) and two CO₂ capture and storage (CO₂, CO₂/H₂/C₃H₈). One set of experiments was conducted in a bed of silica sand, saturated with water (fixed fed column) while the other experiment was conducted in a stirred vessel for each gas/gas mixture. Both sets of experiments were conducted at a constant temperature. The rate of hydrate formation is customarily correlated with the rate of gas consumption. The results show that the rate of hydrate formation in the fixed bed column is significantly greater and thereby resulted in a higher percent of water conversion to hydrate in lesser reaction time for all the systems studied.