Effects of dimethyl-ether (DME) spray behavior in the cylinder on the combustion and exhaust emissions characteristics of a high speed diesel engine

The purpose of this study was to analyze the exhaust emissions of DME fuel through experimental and numerical analyses of in-cylinder spray behavior. To investigate this behavior, spray characteristics such as the spray tip penetration, spray cone angle, and spray targeting point were studied in a re-entrant cylinder shape under real combustion chamber conditions. The combustion performance and exhaust emissions of the DME-fueled diesel engine were calculated using KIVA-3V. The numerical results were validated with experimental results from a DME direct injection compression ignition engine with a single cylinder.The combustion pressure and IMEP have their peak values at an injection timing of around BTDC 30°, and the peak combustion temperature, exhaust emissions (soot, NO_x), and ISFC had a lower value. The HC and CO emissions from DME fuel showed lower values and distributions in the range from BTDC 25° to BTDC 10° at which a major part of the injected DME spray was distributed into the piston bowl area. When the injection timing advanced to before BTDC 30°, the HC and CO emissions showed a rapid increase. When the equivalence ratio increased, the combustion pressure and peak combustion temperature decreased, and the peak IMEP was retarded from BTDC 25° to BTDC 20°. In addition, NO_x emissions were largely decreased by the low combustion temperature, but the soot emissions increased slightly.     

A computational study of direct injection gasoline HCCI engine with secondary injection

The detailed intake, spray, combustion and pollution formation processes of compression ignition engine with high-octane fuel are studied by coupling multi-dimensional computational fluid dynamic (CFD) code with detailed chemical kinetics. An extended hydrocarbon oxidation reaction mechanism used for high-octane fuel was constructed and a modeling strategy of 3D-CFD/chemistry coupling for engine simulation is introduced to meet the requirements of execution time acceptable to simulate the whole engine physicochemical process including intake, compression, spray and combustion process. The improved 3D CFD/chemistry model was validated using the experimental data from HCCI engine with direct injection. Then, the CFD/chemistry model has been employed to simulate the intake, spray, combustion and pollution formation process of gasoline direct injection HCCI engine with two-stage injection strategy. The models account for intake flow structure, spray atomization, droplet evaporation and gas phase chemistry in complex multi-dimensional geometries. The calculated results show that the periphery of fuel-rich zone formed by the second injection ignited first, then the fuel-rich zone ignited and worked as an initiation to ignite the surrounding lean mixture zone formed by the first injection. The two-zone HCCI leads to sequential combustion, this makes ignition timing and combustion rate controllable. In addition, HCCI load range can be extended. However, the periphery of fuel-rich zone leads to fierce burning, which results in slightly high NO_x emissions.     

An experimental study for the effects of boost pressure on the performance and exhaust emissions of a DI-HCCI gasoline engine

As an alternative combustion mode, the HCCI combustion has some benefits compared to conventional SI and CI engines, such as low NO_x emission and high thermal efficiency. However, this combustion mode can produce higher UHC and CO emissions than those of conventional engines. In the naturally aspirated HCCI engines, the low engine output power limits its use in the current engine technologies. Intake air pressure boosting is a common way to improve the engine output power which is widely used in high performance SI and CI engine applications. Therefore, in this study, the effect of inlet air pressure on the performance and exhaust emissions of a DI-HCCI gasoline engine has been investigated after converting a heavy-duty diesel engine to a HCCI direct-injection gasoline engine. The experiments were performed at three different inlet air pressures while operating the engine at the same equivalence ratio and intake air temperature as in normally aspirated HCCI engine condition at different engine speeds. The SOI timing was set dependently to achieve the maximum engine torque at each test condition. The effects of inlet air pressure both on the emissions such as CO, UHC and NO_x and on the performance parameters such as BSFC, torque, thermal and combustion efficiencies have been discussed. The relationships between the emissions are also provided.     

Effect of a narrow fuel spray angle and a dual injection configuration on the improvement of exhaust emissions in a HCCI diesel engine

The aim of this work was to investigate the effect of narrow fuel spray angle injection and dual injection strategy on the exhaust emissions of a common-rail diesel engine. To achieve successful homogeneous charge compression ignition by an early timing injection, a narrowed spray cone angle injector and a reduced compression ratio were employed. The combination of homogeneous charge compression ignition (HCCI) combustion and conventional diesel combustion was studied to examine the exhaust emission and combustion characteristics of the engine under various fuel injection parameters, such as injection timings of the first and second spray.The results showed that a dual injection strategy consisting of an early timing for the first injection for HCCI combustion and a late timing for the second injection was effective to reduce the NO_x emissions while it suppress the deterioration of the combustion efficiency caused by the HCCI combustion.     

Effect of biofuels combustion on the nanoparticle and emission characteristics of a common-rail DI diesel engine

This study was performed to investigate the effect of biogas-biodiesel fuel combustion on the emissions reduction and nanoparticle characteristics in a direct injection (DI) diesel engine. In order to apply the two biofuels, biogas was injected into a premixed chamber during the intake process by using two electronically controlled gas injectors, and biodiesel fuel was directly injected into combustion chamber by a high-pressure injection system. The in-cylinder pressure and rate of heat release (ROHR) were investigated under various fuel conditions for single-fuel (biodiesel) and dual-fuel (biogas-biodiesel) combustions. To evaluate the engine performances and exhaust emissions characteristics, the indicated mean effective pressure (IMEP) and exhaust emissions were also investigated under various test conditions. Furthermore, the particle number concentration and the size distribution of nanoparticles were analyzed by using a scanning mobility particle sizer (SMPS).In the case of dual-fuels, the peak combustion pressure and ROHR were gradually decreased with the increase of the biogas fraction in the dual-fuels. As the premixed ratios increased, ignition delay and combustion durations were prolonged compared to single-fuel mode. The dual-fuels combustion showed that the IMEP decreased slightly and maintained similar levels up to 20° BTDC due to the retarded combustion phase. The concentrations of NO_x emissions were decreased for all injection timings as the premixed ratio (r_p) increased. The soot emissions in dual-fuel operations were significantly lower than those in the single-fuel mode (r_p = 0), and decreased gradually as the premixed ratio increased, regardless of injection timing. A lower nanoparticle size distribution was observed at all premixed ratios for dual-fuel combustion compared to those of the single fuel mode. The number distribution of both nuclei and accumulation modes also decreased with an increase in the biogas fraction. A slight reduction in the total particle number and total volume for all premixed ratios was observed as the injection timing increased from TDC up to 20° BTDC.     

Improved emission characteristics of HCCI engine by various premixed fuels and cooled EGR

This work investigates partial HCCI (homogeneous charge compression ignition) combustion as a control mechanism for HCCI combustion. The premixed fuel is supplied via a port fuel injection system located in the intake port of DI diesel engine. Cooled EGR is introduced for the suppression of advanced autoignition of the premixed fuel. The premixed fuels used in this experiment are gasoline, diesel, and n-heptane. The results show that with diesel premixed fuel, a simultaneous decrease of NO_x and soot can be obtained by increasing the premixed ratio. However, when the inlet charge is heated for the improved vaporization of diesel fuel, higher inlet temperature limits the operational range of HCCI combustion due to severe knocking and high NO_x emission at high premixed ratios. Gasoline premixing shows the most significant effects in the reductions of NO_x and soot emissions, compared to other kinds of premixed fuels.     

A fundamental study on the control of the HCCI combustion and emissions by fuel design concept combined with controllable EGR. Part 2. Effect of operating conditions and EGR on HCCI combustion

In Part 1, the effects of octane number of primary reference fuels and equivalence ration on combustion characteristics of a single-cylinder HCCI engine were studied. In this part, the influence of exhaust gas recirculation (EGR) rate, intake charge temperature, coolant temperature, and engine speed on the HCCI combustion characteristics and its emissions were evaluated. The experimental results indicate that the ignition timing of the first-stage combustion and second-stage combustion retard, and the combustion duration prolongs with the introduction of cooled EGR. At the same time, the HCCI combustion using high cetane number fuels can tolerate with a higher EGR rate, but only 45% EGR rate for RON75 at 1800 rpm. Furthermore, there is a moderate effect of EGR rate on CO and UHC emissions for HCCI combustion engines fueled with n-heptane and RON25, but a distinct effect on emissions for higher octane number fuels. Moreover, the combustion phase advances, and the combustion duration shorten with the increase of intake charge temperature and the coolant out temperature, and the decrease of the engine speed. At last, it can be found that the intake charge temperature gives the most sensitive influence on the HCCI combustion characteristics.     

Charge stratification to control HCCI: Experiments and CFD modeling with n-heptane as fuel

An optimized reduced mechanism of n-heptane including 42 species and 58 elementary reactions adapted to charge stratification combustion is developed first in this study. Some engine experiments and a fully coupled CFD and reduced chemical kinetics model with n-heptane as fuel are adopted to investigate the combustion processes of HCCI-like charge stratification combustion aimed at diesel HCCI application. For premixed/direct-injected stratification combustion, the low temperature reaction occurs in the regions with homogeneous fuel first and high temperature reaction begins from high fuel concentration regions involved in the spray process. With the increase of the injection ratio, the high temperature reaction occurs in advance, the pressure rise rate reduces, UHC emissions decrease and CO emissions increase. At larger injection ratio, the onset of the high temperature reaction advances and the maximum pressure rise rate decreases with the retarding of injection timing. UHC and CO emissions have relation to the fuel spray penetration at different injection timings. NO_x emissions increase rapidly with the increase of the stratification degree.     

Effect of n-Butane and propane on performance and emission characteristics of an SI engine operated with DME-blended LPG fuel

In this study, a spark ignition engine operated with DME-blended LPG fuel was studied experimentally. In particular, the effect of n-Butane and propane on performance, emissions characteristics (including hydrocarbon, CO, and NOx), and the combustion stability of an SI engine fuelled with DME-blended LPG fuel were examined. Four kinds of test fuel with different blend ratios of n-Butane, propane, and DME were used. The percentage of DME in the fuel blend was 20% by mass.The results showed that stable engine operation was possible for a wide range of engine loads with propane containing LPG/DME-blended fuel rather than n-Butane containing LPG/DME-blended fuel since the octane number of propane is higher than that of n-Butane. Also, engine power output, break specific fuel consumption (BSFC), and combustion stability when operating with propane containing DME-blended fuel were comparable to those values in case of pure LPG fuel operation. Engine power output was decreased and BSFC was increased with n-Butane containing DME-blended fuel due to the lower energy density of DME. To examine the effect of n-Butane and propane on emissions and fuel economy in an actual vehicle, a vehicle was tested during an FTP-75 cycle. Through the emission and fuel economy test in the FTP-75 cycle, we conclude that the differences in emission level and fuel economy were not significant according to the blend of n-Butane, propane, and DME.Considering the experimental results from the engine bench and the actual vehicle, the 20% content of DME-blended fuel, regardless of LPG type, can be used as an alternative fuel for LPG.     

Study of HCCI-DI combustion and emissions in a DME engine

HCCI combustion demonstrates the capability of simultaneously reducing NO_x and PM emissions and having a high brake thermal efficiency. However, there are still many challenges such as combustion control to overcome before full HCCI operation can be used reliably over the full engine operation range. Recently, the HCCI-DI compound combustion concept is presented, which is a compromise to full HCCI in that only a portion of the fuel is premixed and a portion of combustion is still controlled by the direct injection timing. Investigations towards HCCI-DI combustion in a DME engine were carried out in this paper. HCCI engine performances were presented to make a comparison. The peak in-cylinder pressure and the maximum heat release rate for HCCI-DI were lower than those for HCCI combustion and they decreased with a decrease in port DME aspiration quantity. Moreover, combustion duration was longer for HCCI-DI combustion and it would elongate with a decrease in port DME aspiration quantity. Engine experimental results showed HCCI-DI combustion could extend the operating range with a comparatively high brake thermal efficiency in comparison to HCCI combustion. CO and HC emission for HCCI-DI were lower than those of HCCI engine. As for NO_x emissions for HCCI-DI operation, it decreased remarkably at low loads with an increase in port DME aspiration quantity, while showed an increasing trend at high loads. To control the ignition and combustion phase of HCCI, the effect of cooled EGR on HCCI-DI was evaluated. As a result, NO_x emission decreased and the engine’s operating range enlarged for HCCI-DI combustion with cooled EGR.     

A study on the reduction of exhaust emissions through HCCI combustion by using a narrow spray angle and advanced injection timing in a DME engine

This paper describes the combustion and emission characteristics as well as engine performance according to the narrow spray angle and advanced injection timing for homogeneous charge compression ignition (HCCI) combustion in dimethyl ether (DME) fueled diesel engine. The bowl shape of the piston head was modified to apply the narrow spray angle and advanced injection timing. The spray, combustion and emission characteristics in a DME HCCI engine were calculated by using numerical method of the KIVA-3 V code coupled with the detailed chemical kinetic model of DME oxidation. Model validation was conducted by a comparison of experimental results for the accurate prediction. The injection timing ranging from BTDC 80° to BTDC 10° and two fuel masses were selected to evaluate the combustion, emission and engine performance. The calculated results were in good accordance with the experimental results of the combustion and emissions of the engine. Nitrogen oxide (NOx) emissions at injection timing before BTDC 30° remarkably decreased, while hydrocarbon (HC) and carbon monoxide (CO) emissions at an injection timing of BTDC 70° showed high levels. Also, the IMEP and ISFC have decreasing and increasing patterns respectively as the injection timing was advanced.     

Combustion and emission characteristics of DME as an alternative fuel for compression ignition engines with a high pressure injection system

The subject of this work is the investigation of the injection characteristics of neat dimethyl ether (DME) and the effect of DME fuel on the exhaust emission characteristics and engine performance of compression ignition engines. In order to analyze the injection characteristics of DME fuel as an alternative fuel for compression ignition engines, experiments were conducted to obtain the injection rate profile. The effective nozzle diameter and its velocity, and the discharge coefficient of the nozzle were analyzed by applying a nozzle flow model that accounted for the effect of cavitation. In addition, combustion characteristics of DME and diesel fuel in terms of combustion pressure, rate of heat release, indicated mean effective pressure (IMEP), and ignition delay at various injection timings were investigated on a constant energy input basis.When a constant pulse width was applied, the results of DME injection characterization showed that the actual injection duration of DME was longer than that of diesel fuel because the injection started faster and ended with more delay. The DME fueled engine showed slightly higher IMEP and NO_x emission with drastically lower CO and HC emissions and the possible reasons for the higher IMEP of DME fuel was discussed.     

Effect of inlet valve timing and water blending on bioethanol HCCI combustion using forced induction and residual gas trapping

It has been shown previously that applying forced induction to homogeneous charge compression ignition (HCCI) combustion of bioethanol with residual gas trapping, results in a greatly extended engine load range compared to normal aspiration operation. However, at very high boost pressures, very high cylinder pressure rise rates develop. The approach documented here explores two ways that might have an effect on combustion in order to lower the maximum pressure rise rates and further improve the emissions of oxides of nitrogen (NO_x); inlet valve timing and water blending. It was found that there is an optimal inlet valve timing. When the timing was significantly advanced or retarded away from the optimal, the combustion phasing could be retarded for a given lambda (excess air ratio). However, this would result in higher loads and lower lambdas for a given boost pressure, with possibly higher NO_x emissions. Increasing the water content in ethanol gave similar results as the non-optimal inlet valve timing.     

Study on the controlling strategies of homogeneous charge compression ignition combustion with fuel of dimethyl ether and methanol

The controlling strategies of homogeneous charge compression ignition (HCCI) fueled by dimethyl ether (DME) and methanol were investigated. The experimental work was carried out on a modified single-cylinder diesel engine, which was fitted with port injection of DME and methanol dual fuel. The results show that exhaust gas recirculation (EGR) rate and DME percentage are two important parameters to control the HCCI combustion process. The ignition timing and combustion duration can be regulated in a suitable range with high indicated thermal efficiency and low emissions by adjusting the DME percentage and EGR rate. EGR cannot extend the maximum indicate mean effective pressure (IMEP) of HCCI operation range with dual fuel, but can enlarge the DME percentage range in normal combustion. The combustion efficiency largely depends on DME percentage, and EGR can improve combustion efficiency. The results also show that HC emissions strongly depend upon DME percentage, and CO emissions have good coherence to the peak mean temperature in cylinder. In normal combustion, adopting large DME percentage and high EGR rate can attain an optimal HCCI combustion.     

Performance and emission characteristics of an SI engine operated with DME blended LPG fuel

In this study, a spark ignition engine operated with DME blended LPG fuel was experimentally investigated. In particular, performance, emissions characteristics (including hydrocarbon, CO, and NO_x emissions), and combustion stability of an SI engine fuelled with DME blended LPG fuel were examined at 1800 and 3600 rpm.Results showed that stable engine operation was possible for a wide range of engine loads up to 20% by mass DME fuel. Further, we demonstrated that, up to 10% DME, output engine power was comparable to that of pure LPG fuel. Exhaust emissions measurements showed that hydrocarbon and NO_x emissions were slightly increased when using the blended fuel at low engine speeds. However, engine power output was decreased and break specific fuel consumption (BSFC) severely deteriorated with the blended fuel since the energy content of DME is much lower than that of LPG. Furthermore, due to the high cetane number of DME fuel, knocking was significantly increased with DME.Considering the results of the engine power output and exhaust emissions, blended fuel up to 10% DME by mass can be used as an alternative to LPG, and DME blended LPG fuel is expected to have potential for enlarging the DME market.     

Experimental study on the auto-ignition and combustion characteristics in the homogeneous charge compression ignition (HCCI) combustion operation with ethanol/n-heptane blend fuels by port injection

This article investigates the auto-ignition, combustion, and emission characteristics of homogeneous charge compression ignition (HCCI) combustion engines fuelled with n-heptane and ethanol/n-heptane blend fuels. The experiments were conducted on a single-cylinder HCCI engine using neat n-heptane, and 10%, 20%, 30%, 40%, and 50% ethanol/n-heptane blend fuels (by volume) at a fixed engine speed of 1800 r/min. The results show that, with the introduction of ethanol in n-heptane, the maximum indicated mean effective pressure (IMEP) can be expanded from 3.38 bar of neat n-heptane to 5.1 bar, the indicated thermal efficiency can also be increased up to 50% at large engine loads, but the thermal efficiency deteriorated at light engine load. Due to the much higher octane number of ethanol, the cool-flame reaction delays, the initial temperature corresponding the cool-flame reaction increases, and the peak value of the low-temperature heat release decreases with the increase of ethanol addition in the blend fuels. Furthermore, the low-temperature heat release is indiscernible when the ethanol volume increases up to 50%. In the case of the neat n-heptane and 10% ethanol/n-heptane blends, the combustion duration is very short due to the early ignition timing. For 20–50% ethanol/n-heptane blend fuels, the ignition timing is gradually delayed to the top dead center (TDC) by the ethanol addition. As a result, the combustion duration prolongs obviously at the same engine load when compared to the neat n-heptane fuel. At overall stable operation ranges, the HC emissions for n-heptane and 10–30% ethanol/n-heptane blends are very low, while HC emissions increase substantially for 40% and 50% ethanol/n-heptane blends. CO emissions show another tendency compared to HC emissions. At the engine load of 1.5–2.5 bar, CO emissions are very high for all fuels. Beside this range, CO emissions decrease both for large load and light load. In terms of operation stability of HCCI combustion, for a constant energy input, n-heptane shows an excellent repeatability and light cycle-to-cycle variation, while the cycle-to-cycle variation of the maximum combustion pressure and its corresponding crank angle, and ignition timing deteriorated with the increase of ethanol addition.     

Combustion of n-butanol in a spark-ignition IC engine

Alcohols, because of their potential to be produced from renewable sources and because of their high quality characteristics for spark-ignition (SI) engines, are considered quality fuels which can be blended with fossil-based gasoline for use in internal combustion engines. They enable the transformation of our energy basis in transportation to reduce dependence on fossil fuels as an energy source for vehicles. The research presented in this work is focused on applying n-butanol as a blending agent additive to gasoline to reduce the fossil part in the fuel mixture and in this way to reduce life cycle CO₂ emissions. The impact on combustion processes in a spark-ignited internal combustion engine is also detailed. Blends of n-butanol to gasoline with ratios of 0%, 20%, and 60% in addition to near n-butanol have been studied in a single cylinder cooperative fuels research engine (CFR) SI engine with variable compression ratio manufactured by Waukesha Engine Company. The engine is modified to provide air control and port fuel injection. Engine control and monitoring was performed using a target-based rapid-prototyping system with electronic sensors and actuators installed on the engine [1]. A real-time combustion analysis system was applied for data acquisition and online analysis of combustion quantities. Tests were performed under stoichiometric air-to-fuel ratios, fixed engine torque, and compression ratios of 8:1 and 10:1 with spark timing sweeps from 18° to 4° before top dead center (BTDC). On the basis of the experimental data, combustion characteristics for these fuels have been determined as follows: mass fraction burned (MFB) profile, rate of MFB, combustion duration and location of 50% MFB. Analysis of these data gives conclusions about combustion phasing for optimal spark timing for maximum break torque (MBT) and normalized rate for heat release. Additionally, susceptibility of 20% and 60% butanol-gasoline blends on combustion knock was investigated. Simultaneously, comparison between these fuels and pure gasoline in the above areas was investigated. Finally, on the basis of these conclusions, characteristic of these fuel blends as substitutes of gasoline for a series production engine were discussed.     

Air-fuel mixing and combustion in a small-bore direct injection optically accessible diesel engine using a retarded single injection strategy

In this paper, the air-fuel mixing and combustion in a small-bore direct injection optical diesel engine were studied for a retarded single injection strategy. The effects of injection pressure and timing were analyzed based on in-cylinder heat release analysis, liquid fuel and vapor fuel imaging by Laser induced exciplex fluorescence technique, and combustion process visualization. NOx emissions were measured in the exhaust pipe. Results show that increasing injection pressure benefits soot reduction while increases NOx emissions. Retarding injection timing leads to simultaneous reduction of soot and NOx emissions with premixed homogeneous charge compression ignition (HCCI) like combustion modes. The vapor distribution in the cylinder is relatively homogeneous, which confirms the observation of premixed combustion in the current studies. The postulated path of these combustion modes were analyzed and discussed on the equivalence ratio-temperature map.     

Effects of valve events on the engine efficiency in a homogeneous charge compression ignition engine fueled by dimethyl ether

Combustion characteristics of a homogeneous charge compression ignition (HCCI) engine were investigated with regard to the residual gas, i.e. internal exhaust gas recirculation (IEGR), by changing the intake and exhaust maximum opening points (MOP) and the exhaust cam lifts. Three different exhaust camshafts were used and had 2.5 mm, 4.0 mm and 8.4 mm exhaust valve lift. In-cylinder gas was sampled at the intake valve immediately before ignition to measure the IEGR rate. The heat release, fuel conversion efficiency and combustion efficiency were calculated using the in-cylinder pressure and composition of exhaust gases to examine the combustion features of the HCCI engine. The negative valve overlap (NVO) was increased as exhaust valve lift was reduced. Longer NVO made an increased IEGR through exhaust gas trapping. The IEGR rate was increased as the exhaust valve timing advanced while it was affected more by exhaust valve timing than by intake valve timing. Combustion phase was advanced by lower exhaust valve lift and early exhaust and intake MOP. It was because of higher amount of IEGR gas and effective compression ratio. The fuel conversion efficiency with higher exhaust valve lift was higher than that with lower exhaust valve lift. The late exhaust and intake MOP made the fuel conversion efficiency improve.     

Selection of a diesel fuel surrogate for the prediction of auto-ignition under HCCI engine conditions

Homogeneous charged compression ignition (HCCI) is a promising combustion concept able to provide very low NO_x and PM diesel engine emissions while keeping good fuel economy. Since HCCI combustion is a kinetically controlled process, the availability of a kinetic reaction mechanism to simulate the oxidation (low and high temperature regimes) of a diesel fuel is necessary for the optimisation, control and design of HCCI engines. Motivated by the lack of information regarding reliable diesel fuel ignition values under real HCCI diesel engine conditions, a diesel fuel surrogate has been proposed in this work by merging n-heptane and toluene kinetic mechanisms. The surrogate composition has been selected by comparing modelled ignition delay angles with experimental ones obtained from a single cylinder DI diesel engine tests. Modelled ignition angle results are in agreement with the experimental ones, both results following the same trends when changing the engine operating conditions (engine load and speed, start of injection and EGR rate). The effect of EGR, which is one of the most promising techniques to control HCCI combustion, depends on the engine load. High EGR rates decrease the n-heptane/toluene mixture reactivity when increasing the engine load but the opposite effect has been observed for lower EGR rates. A chemical kinetic analysis has shown that the influence of toluene on the ignition time is significant only at low initial temperature. More delayed combustion processes have been found when toluene is added, the dehydrogenation of toluene by OH (termination reaction) being the main kinetic path involved during toluene oxidation.