Application of ISO 22000 and comparison with HACCP on industrial processing of common octopus (Octopus vulgaris) – Part I

Critical control points (CCPs) were identified in the risk assessment of octopus ( Octopus vulgaris ) processing and implemented in the hazard analysis critical control point (HACCP) plan. In the hazard analysis worksheet the different hazards were identified at each processing stage, whereas in the HACCP plan each CCP is identified and accompanied with the relevant significant hazard, critical limit, monitoring of the CCP and corrective actions. In this work comparison of ISO 22000 analysis with HACCP is carried out over octopus processing and packaging. ISO 22000 Analysis Worksheet was employed for determination of some prerequisite programmes (PrPs). Comparison between the two systems has been carried out using the hazard analysis worksheet. The PrPs are the main difference between the two systems. The incorporation of PrPs in the ISO 22000 made the system more flexible as a smaller number of CCPs was introduced.     

Application of failure mode and effect analysis and cause and effect analysis on processing of ready to eat vegetables – part II

Failure mode and effect analysis (FMEA) model has been applied for the risk assessment of ready to eat vegetables manufacturing. A tentative approach of FMEA application to the ready to eat vegetables industry was attempted in conjunction with cause and effect diagrams. critical control points have been identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram and fishbone diagram). The main emphasis was put on the quantification of risk assessment by determining the risk priority number (RPN) per identified processing hazard. Receiving, storage and distribution, packaging and cooling were the processes identified as the ones with the highest RPN (225, 225, 180 and 144 respectively) and corrective actions were undertaken. Following the application of corrective actions, a second calculation of RPN values was carried out leading to considerably lower values (below the upper acceptable limit of 130). It is noteworthy that the application of Ishikawa (cause and effect or tree diagram) led to converging results thus corroborating the validity of conclusions derived from risk assessment and FMEA. Therefore, the incorporation of FMEA and cause and effect analysis within the ISO22000 system of a ready to eat vegetables processing industry is considered imperative.     

Application of ISO 22000 and Failure Mode and Effect Analysis (FMEA) for industrial processing of salmon: a case study

The Failure Mode and Effect Analysis (FMEA) model was applied for risk assessment of salmon manufacturing. A tentative approach of FMEA application to the salmon industry was attempted in conjunction with ISO 22000. Preliminary Hazard Analysis was used to analyze and predict the occurring failure modes in a food chain system (salmon processing plant), based on the functions, characteristics, and/or interactions of the ingredients or the processes, upon which the system depends. Critical Control points were identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram and fishbone diagram). In this work, a comparison of ISO 22000 analysis with HACCP is carried out over salmon processing and packaging. However, the main emphasis was put on the quantification of risk assessment by determining the RPN per identified processing hazard. Fish receiving, casing/marking, blood removal, evisceration, filet-making cooling/freezing, and distribution were the processes identified as the ones with the highest RPN (252, 240, 210, 210, 210, 210, 200 respectively) and corrective actions were undertaken. After the application of corrective actions, a second calculation of RPN values was carried out resulting in substantially lower values (below the upper acceptable limit of 130). It is noteworthy that the application of Ishikawa (Cause and Effect or Tree diagram) led to converging results thus corroborating the validity of conclusions derived from risk assessment and FMEA. Therefore, the incorporation of FMEA analysis within the ISO 22000 system of a salmon processing industry is anticipated to prove advantageous to industrialists, state food inspectors, and consumers.     

Application of failure mode and effect analysis (FMEA), cause and effect analysis and Pareto diagram in conjunction with HACCP to a potato chips manufacturing plant

Failure mode and effect analysis (FMEA) model has been applied for the risk assessment of potato chips manufacturing. A tentative approach of FMEA application to the snacks industry was attempted in order to analyse the critical control points (CCPs) in the processing of potato chips. Preliminary hazard analysis was used to analyse and predict the occurring failure modes in a food chain system (potato processing and potato chips processing plant), based on the functions, characteristics and/or interactions of the ingredients or the processes, upon which the system depends. CCPs have been identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram and fishbone diagram). Finally, Pareto diagrams were employed towards the optimisation potential of FMEA.     

Development of a multiplex PCR assay for the simultaneous detection of big blue octopus (Octopus cyanea), giant Pacific octopus (Enteroctopus dofleini), and common octopus (Octopus vulgaris)

Food Science and Biotechnology - Since octopuses are similar in appearance and can be processed into various forms, seafood fraud has been reported. In this study, we developed the PCR assay to...     

Properties of Proteolytic Enzymes from Muscle of Octopus (Octopus vulgaris) and Effects of High Hydrostatic Pressure

ABSTRACT: The proteolytic activity of octopus arm muscle exhibited optimum activity at 40°C and 60°C, at optimum pH 2.5 and 4.0, respectively. The proteinases were inhibited strongly by cysteine- and aspartic-proteinase inhibitors and, to a lesser degree, by serine-proteinase inhibitors at 40°C, and by cysteine-proteinase inhibitors at 60°C. High pressure did not modify the temperature and pH autolytic activity profiles. The autolytic activity at 40°C was reduced by high pressure; however, it was increased at an incubation temperature of 60°C, mainly in muscle pressurized at 7°C. Aspartic-proteinase was the most sensitive to high pressure. The autolysis of myofibrillar proteins was reduced by high pressure, which was evident in MHC band.     

Application of ISO22000, failure mode, and effect analysis (FMEA) cause and effect diagrams and pareto in conjunction with HACCP and risk assessment for processing of pastry products

The Failure Mode and Effect Analysis (FMEA) model has been applied for the risk assessment of pastry processing. A tentative approach of FMEA application to the pastry industry was attempted in conjunction with ISO22000. Preliminary Hazard Analysis was used to analyze and predict the occurring failure modes in a food chain system (pastry processing plant), based on the functions, characteristics, and/or interactions of the ingredients or the processes, upon which the system depends. Critical Control points have been identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram, and fishbone diagram). In this work a comparison of ISO22000 analysis with HACCP is carried out over pastry processing and packaging. However, the main emphasis was put on the quantification of risk assessment by determining the Risk Priority Number (RPN) per identified processing hazard. Storage of raw materials and storage of final products at -18°C followed by freezing were the processes identified as the ones with the highest RPN (225, 225, and 144 respectively) and corrective actions were undertaken. Following the application of corrective actions, a second calculation of RPN values was carried out leading to considerably lower values (below the upper acceptable limit of 130). It is noteworthy that the application of Ishikawa (Cause and Effect or Tree diagram) led to converging results thus corroborating the validity of conclusions derived from risk assessment and FMEA. Therefore, the incorporation of FMEA analysis within the ISO22000 system of a pastry processing industry is considered imperative.     

Application of Failure Mode and Effect Analysis (FMEA), cause and effect analysis, and Pareto diagram in conjunction with HACCP to a corn curl manufacturing plant

The Failure Mode and Effect Analysis (FMEA) model has been applied for the risk assessment of corn curl manufacturing. A tentative approach of FMEA application to the snacks industry was attempted in an effort to exclude the presence of GMOs in the final product. This is of crucial importance both from the ethics and the legislation (Regulations EC 1829/2003; EC 1830/2003; Directive EC 18/2001) point of view. The Preliminary Hazard Analysis and the Fault Tree Analysis were used to analyze and predict the occurring failure modes in a food chain system (corn curls processing plant), based on the functions, characteristics, and/or interactions of the ingredients or the processes, upon which the system depends. Critical Control points have been identified and implemented in the cause and effect diagram (also known as Ishikawa, tree diagram, and the fishbone diagram). Finally, Pareto diagrams were employed towards the optimization of GMOs detection potential of FMEA.     

Proteomic identification and physicochemical characterisation of paramyosin and collagen from octopus (Octopus vulgaris) and jumbo squid (Dosidicus gigas)

To perform improvements in food science, it is fundamental to understand the physicochemical properties of proteins since their interaction with other macromolecules plays an essential role in food systems. Collagen and paramyosin help in the maintenance of the matrix structure cells, the textural behaviour and the technical functionality of the protein concentrates; because of this, their identification and characterisation are necessary. Cephalopods species have shown differences in the distribution of its muscle fibres. The amino acid profile of jumbo squid showed a high content of glycine and hydroxyproline, while octopus showed a high content of acidic amino acids. The thermal profile of jumbo squid showed an endothermic transition at 117 °C, which octopus did not present. Moreover, the proteomic identification confirms the identity of paramyosin with 33% coverage to paramyosin from Dosidicus gigas and a 4% coverage to collagen type II from Sepia pharaonis on octopus and jumbo squid, respectively.     

Sensory, microbiological, physical and nutritional properties of iced whole common octopus (Octopus vulgaris)

The objective of this study was to collect general data about octopus as seafood and to clarify the validity of the methods for quality evaluation designed normally for other species. Sensory, microbiological and physical analyses were used to characterize whole raw common octopus (Octopus vulgaris) during storage in ice. Nutritional properties of the edible part were also determined. An adaptation of the EC scheme for cuttlefish and a recently developed Quality Index Method (QIM) table were used for sensory analysis. Shelf-life of whole octopus was estimated as 8 days, according to QIM, which is shorter than for most species. Microbiological results suggest that octopus can be better understood as food with knowledge of microbial counts, but the numbers found in octopus surfaces until rejection are lower than in fish, which suggests predominance of enzymatic (autolytic) degradation. Hydrogen sulphide producing bacteria constituted a significant proportion of the total aerobic flora. Physical analysis performed using the RT-Freshmeter showed this instrument can be applied to octopus and the results are useful as quality complementary information.     

Quinoa saponins—analysis and preliminary investigations into the effects of reduction by processing

A gas chromatographic method has been developed for the analysis of saponins in quinoa (Chenopodium quinoa Willd). The method, which involves separation and quantitation of the trimethylsilylated sapogenols, has been applied to the analysis of the UK-grown crop obtained by selection from lowland Chilean ecotypes. Total saponin contents of 1·03 and 1·19% were found for material grown in 1987 and 1988. The major aglycone in the quinoa saponin mixture was identified as phytolaccagenic acid (>40% total), with hederagenin (～25%) and oleanolic acid (30%) aglycones also being present. The effects of washing and abrasion on total and individual saponin content were investigated; the data obtained suggest differential cellular locations of the individual saponins. The processing of quinoa led to changes in sensory characteristics; removal of saponins was associated with reductions in bitterness and astringency. Microscopic analysis revealed considerable differences in washed and abraded samples, both before and after cooking; in particular the abraded samples showed a greater degree of cellular disruption.     

Thermal treatment of common beans (Phaseolus vulgaris L.): Factors determining cooking time and its consequences for sensory and nutritional quality

Over the past years, the shift toward plant-based foods has largely increased the global awareness of the nutritional importance of legumes (common beans (Phaseolus vulgaris L.) in particular) and their potential role in sustainable food systems. Nevertheless, the many benefits of bean consumption may not be realized in large parts of the world, since long cooking time (lack of convenience) limits their utilization. This review focuses on the current insights in the cooking behavior (cookability) of common beans and the variables that have a direct and/or indirect impact on cooking time. The review includes the various methods to evaluate textural changes and the effect of cooking on sensory attributes and nutritional quality of beans. In this review, it is revealed that the factors involved in cooking time of beans are diverse and complex and thus necessitate a careful consideration of the choice of (pre)processing conditions to conveniently achieve palatability while ensuring maximum nutrient retention in beans. In order to harness the full potential of beans, there is a need for a multisectoral collaboration between breeders, processors, and nutritionists.     

Study of different nectarine cultivars and their suitability for fresh‐cut processing

Nectarine [Prunus persica (L.) Batsch] is a sought‐after fruit due to its properties. In addition, minimally processed produces are more and more accepted by consumers. Four nectarine cultivars (‘Early Top’, ‘Nectaprima’, ‘Big Top’ and ‘Venus’) were selected to study their suitability for minimal processing. Samples were processed in a clean room at 8 °C, washed them in water (4 °C) and stored at 4 °C in modified atmosphere packaging. The samples were analysed at 0, 3, 6 and 9 days of storage, and quality parameters as well as functional compounds (polyphenols and polyphenol oxidase activity) were studied. Principal component analysis (PCA) was carried out to assess the relationship between nectarine cultivars and determined parameters. In conclusion, ‘Early Top’ and ‘Nectaprima’ cultivars showed the best quality results and therefore a promising suitability for fresh‐cut processing. Nevertheless, the remaining cultivars should not be ruled out due to their functional content, advising additional conservation treatments for them.     

The effect of postharvest handling and processing on sea urchin (Evechinus chloroticus) gonad quality

Sea urchin gonads also known as roe or uni are a high‐valued food, considered a delicacy in many parts of the world. To determine the impact of stress caused by exposure of live urchins to air on the subsequent shelf‐life of recovered gonads, urchins (Evechinus chloroticus) were held in air at either 4 °C for 144 h or 15 °C for 72h. The coelomic fluid of urchins held in air showed a decrease in pH and increase in lactic acid concentration, percentage solid, turbidity level, colour and coelomocyte numbers. Gonads recovered from urchins held in air exhibited enhanced rates of deterioration over time, as assessed by a loss of surface definition and a decrease in their water‐holding capacity and height‐to‐surface ratio (melting). Gonad deterioration was minimised by implementing a brine + alum wash upon immediate removal of gonads from live urchins. This research has shown that the manner in which live urchins are held and processed has a dramatic impact on the subsequent shelf‐life and quality of the recovered gonads.     

Changes in individual carotenoids on processing and storage of mango (Mangifera indica) slices and purée

Susceptibility of different carotenoids to degradation during thermal processing and storage of two mango cultivars was investigated. The carotenoid composition was practically maintained on processing mango (cultivar Tommy Atkins) slices. The only significant change was the increase in luteoxanthin, compatible with the conversion of 5,6- to 5,8-epoxide. More evident transformations occurred on processing mango (cultivar Golden) purée. The major pigment β-carotene decreased 13%, resulting in a corresponding reduction of the vitamin A value. Auroxanthin, not found in the fresh fruit, appeared while violaxanthin and luteoxanthin decreased. During storage of mango slices in lacquered (epoxy) or plain tin-plate cans, no appreciable loss of β-carotene was observed during 10 months. Between the tenth and fourteenth month, about 50% reduction of β-carotene occurred. The degradation continued, resulting in a total loss of 84% after 24 months. A tendency of violaxanthin to decrease, and auroxanthin to increase, during storage was also noted. β-carotene showed a greater susceptibility to degrade in bottled mango purée (18% loss after 10 months) than in the canned product. As in the case of mango slices, however, both bottled and canned purée suffered 50% loss of β-carotene after the tenth month, and a total loss of 83% after 24 months. Violaxanthin and luteoxanthin tended to decrease while auroxanthin maintained a comparatively high level throughout storage. The vitamin A values reflected the degradation trend of β-carotene, a pattern that appears to agree with a free radical mechanism.     

Impact of industrial processing and storage on major polyphenols and the antioxidant capacity of tropical highland blackberry (Rubus adenotrichus)

Critical steps of a typical industrial line for processing a blackberry-based beverage in glass bottles have been studied, together with the effects of storage of final product at four different temperatures. For the steps, contents of total phenolics, anthocyanins, ellagitannins, and minor phenolic compounds were assessed by HPLC-DAD and antioxidant capacity by H-ORAC and DPPH. Thermal processes, especially blanching, drastically reduced anthocyanins, whereas hot-filling degraded ellagitannins. The final product showed reduced values for the anthocyanins cyanidin-3-glucoside (by 52%) and cyanidin-3-malonyl glucoside (64%), and ellagitannins lambertianin C (80%), and sanguiin H-6 (50%). Antioxidant capacity (H-ORAC) dropped by almost 47%. The anthocyanins and ellagitannins continued degrading during storage, especially if temperatures were high. Reduction kinetic parameters during storage were estimated for anthocyanins and, for the first time, for both lambertianin C and sanguiin H-6.     

中国造纸业能源需求与CO2排放情景分析(Ⅱ)

利用NICE模型，首先计算了中国造纸业的纸浆需求，进而，根据国际先进和国内目前的水平两种能耗情景，计算了中国造纸业的能源需求和CO2排放。我们认为：造纸业必须解决行业内部技术水平不平衡的问题。技术落后的企业必须进行技术改造，要不然就必定会让技术先进的现代企业所取代。另外，我国还必须采取必要的手段，努力提高废纸回收率。