Influence of cellulose ether on hydration and carbonation kinetics of mortars

The hydration process of Portland cement and retarding effect of cellulose ether (CE) on hydration and carbonation were studied. The degree of CE-substitution is a major parameter which plays an important role in terms of retardation of both hydration and carbonation. For the hydration process, this CE-effect was highlighted through the results of an experimental campaign based on thermogravimetric analysis (TGA) performed on mortar samples conserved in an ambient air in which the atmospheric CO₂ was absorbed by whitewash solution. This type of conservation is chosen in order to make precise the measurement of dehydration rate by TGA tests. While for the carbonation mechanism, the CE-effect was identified by the measurement of carbonation depth with phenolphthalein spraying.This paper aims to determinate a coefficient of retardation of hydration according to the CE-rate used in the manufacturing of mortars. This coefficient may be taken into account in the calculation of the reaction rate of anhydrous constituents of cement in order to determine a precise hydration degree of mortars. Consequently, this delay in cement hydration delays the carbonation processes because of the lack of hydrates to react with CO₂.     

Effect of curing time on granulated blast-furnace slag cement mortars carbonation

Currently, ground granulated blast-furnace slag cements use in cement-based materials is being increasing because perform well in marine and other aggressive environments. However, mortars and concretes made of this type of cement exhibit high carbonation rates, particularly in badly cured cement-based materials and when high blast-furnace slag contents are used. Concrete reinforcement remains passive but can be corroded if the pore solution pH drops as a result of the carbonation process promoting the reinforced concrete structure failure during its service life. Results show the very sensitive response to wet-curing time of slag mortars with regard to the natural carbonation resistance. Then, a minimum period of 3–7 days of wet curing is required in order to guarantee the usual projected service life in reinforced concrete structures. In this work, estimation models of carbonation depth and carbon dioxide diffusion coefficient in ground granulated blast-furnace slag mortars as a function of the curing period and the amount of ground granulated blast-furnace slag are proposed. This information will be useful to material and civil engineers in designing cement-based materials and planning the required curing time depending on their ground granulated blast-furnace slag content.     

A conduction calorimetric study of early hydration of ordinary Portland cement/high alumina cement pastes

Conduction calorimetry was applied to an investigation of the early hydration of ordinary Portland cement (OPC)/high alumina cement (HAC) pastes. Three different rate of heat-evolution profiles were observed, depending on the HAC/OPC ratio. Relevant processes affecting heat development include ettringite formation, HAC and OPC hydration. Results from SEM examination and X-ray diffraction studies are also presented. An acceleration of OPC hydration was observed in pastes containing less than 12.5% HAC. A similar acceleration effect on HAC hydration was also obtained with the addition of OPC. A large amount of ettringite was formed and OPC hydration delayed in the pastes containing 15%–30% HAC. The latter could be one of the factors attributed to poor strength development in these HAC/OPC systems. Early hydration mechanisms of OPC/HAC systems are also discussed. This revised version was published online in November 2006 with corrections to the Cover Date.     

Simulation of the hydration kinetics and elastic moduli of cement mortars by microstructural modelling

The ability of the VCCTL microstructural model to predict the hydration kinetics and elastic moduli of cement materials was tested by coupling a series of computer simulations and laboratory experiments, using different cements. The novel aspects of this study included the fact that the simulated hydration kinetics were benchmarked using real-time measurements of the early-age phase composition during hydration by in situ X-ray diffraction. Elastic moduli are measured both by strain gauges (static approach) and by P-wave propagation (dynamic approach). Compressive strengths were measured by loading mortar prisms until rupture. Virtual samples were generated by VCCTL, using particle size distribution and phase composition as input. The hydration kinetics and elastic moduli were simulated and the numerical results were compared with the experimental observations. The compressive strength of the virtual mortars were obtained from the elastic moduli, using a power-law relation. Experimentally measured and simulated time-dependence of the major cement clinker phases and hydration product phases typically agreed to within 5%. Also, refinement of the input values of the intrinsic elastic moduli of the various phases enabled predictions of effective moduli, at different ages and different water-to-cement mass ratios, that are within the 10% uncertainty in the measured values. These results suggest that the VCCTL model can be successfully used as a predictive tool, which can reproduce the early age hydration kinetics, elastic moduli and mechanical strength of cement-based materials, using different mix designs.     

Influence of finely ground limestone on cement hydration

Some work has been carried out on the effect of calcium carbonate on cement paste, but there is no general agreement on the relative effects of different amounts of calcium carbonate on cement paste properties. The objective of the present work is to assess the effect of various amounts of calcium carbonate on the hydration of tricalcium silicate in order to explain the physico-chemical changes occurring during Portland cement hydration. It is shown that calcium carbonate has an accelerating effect on C₃S and cement hydration and leads to the precipitation of some calcium carbosilicate hydrate.     

Influence of various acids on the physico-mechanical properties of pozzolanic cement mortars

Acidic attack represents a topic of increasing significance, owing to the spread of damages of concrete structures in both urban and industrial areas. Cement type is an important factor affecting performance of cement based materials in an aggressive environment. The goal of this study was to compare the acid resistance of a pozzolanic cement (CEM IV-A/32·5) with Portland cement (CEM I 32·5) that was made from the same clinker. For this purpose, 50mm mortar cubes were prepared with two different kinds of cement according to TS EN 196-1. After 28 days of hardening, the samples were immersed into four different concentrations of hydrochloric, nitric and sulfuric acid solutions for a period of 120 days. The changes in weight loss and compressive strength values for each acid solution within the test period were recorded. The acid resistance of mortars made from Portland cement was better than the pozzolanic cement incorporated samples after 120 days of acid attack.     

Mechanisms of hydration reactions in high volume fly ash pastes and mortars

This paper describes investigations of high-volume fly ash (HVFA)-Portland cement (PC) binders, the physical and chemical properties of which have been characterized up to 365 days of curing. Physical investigations were made of compressive strength development, pore structure by porosimetry, and morphology by scanning electron microscopy. Chemical examination was conducted for solid phase composition and degree of hydration by X-ray diffraction and thermal analysis, and for pore-fluid composition by high pressure extraction and analysis.

Up to 365d the cement in the HVFA pastes is not fully hydrated. However, the ash participates in both early (sulpho-pozzolanic) and late (alumino-silicate) hydration reactions. In addition to the usual products of cement hydration, ettringite (AFt) has been identified as a product of the early hydration of the fly ash. It has not been possible to identify long term hydration products of fly ash which appear to be non-crystalline. A two-step mechanism for pozzolanic reaction between fly ash and Portland cement has been proposed involving: (a) depolymerization/silanolation of the glassy constituents of the ash by the highly alkaline pore fluids, followed by (b) reaction between solubilized silicate and calcium ions in solution to form C---S---H.     

Effects of the addition of nanosilica on the rheology,hydration and development of the compressive strength of cement mortars

This paper examines the rheology, hydration kinetics and development of the compressive strength of cement mortars including nanosilica and fly ash. The contents of these materials and the superplasticizer dosage are related to different rheological and strength parameters. Effects on rheology were analysed through yield stress and viscosity. Calorimetry tests were carried out to assess the variations in cement hydration kinetics, and the maximum and minimum heat release rates were analysed. Compressive strength was evaluated at different ages up to 56 days. The equations presented in this paper make it possible to optimize mortar proportionings that fulfil required performance levels in both fresh and hardened states.     

Influence of cement kiln dust on the physical properties of calcium lime mortars

This work investigates the influence of cement kiln dust (CKD) on the properties of mortars made with a non-hydraulic binder of high available-lime content (calcium lime—CL), in order to further recycle industrial waste. Physical properties of CKD-CL90 mortars with increasing CKD content were compared to those of feebly-hydraulic lime (NHL2) and CL90 mortars. This paper concludes that, despite the CKD in this study being partially inert, the abundant reactive, free lime provided by the CL90 binder has enabled formation of hydration products. The strength development, rising proportionally to the amount of CKD when addition is over 5%, and the reduction in porosity/suction of the CKD/CL90 mixes, support the occurrence of hydraulic set. The high alkalinity of the CKD/CL90 system; the high specific surface of the CKD particles and the presence of amorphous reactive silica further support the presence of hydraulic set. Results evidenced that CKD addition significantly increased the mortar’s water demand simultaneously enhancing compressive strength and bulk density, and decreasing porosity and capillary suction. These effects can be ascribed to both the gain of packing density induced by the CKD particles, and the formation of hydration phases within pores and the space originally filled with water. Finally, this work concludes that the physical properties of CKD/CL mortars including at least 20%CKD are comparable to those of feebly hydraulic lime mixes, however, fracturing by shrinkage (due to high water demand) and damage related to sulphur, chlorine and alkali content need to be investigated before CKD/CL mixes are advised for application.     

Steel protection capacity of polymeric based cement mortars against chloride and carbonation attacks studied using electrochemical polarization resistance

This work analyzes the protection capacity of modified Portland cement mortar with polymers: styrene butadiene, acrylic latex with reinforced plastic fibres and acrylic latex with silica fume, using the electrochemical polarization resistance (R_p) technique to monitor the behaviour of steel bars embedded in the specimens, when placed in environments with CO₂ and chloride. Results indicate that only chemical, physical and mechanical characterizations are not sufficient to classify these materials from the point of view of protection against aggressive agents. There is evidence that material performance depends on workability, chemical composition of squeezed pore solution in addition to the porosity and resistivity which have an important role in the protection against the corrosion of steel bars.     

Mechanical properties of cement pastes and mortars at early ages: Evolution with time and degree of hydration

To better understand the relations between the hydration reactions and the evolution of the mechanical properties of concrete, we developed an integrated approach. Ultrasonic, calorimetric, and conductometric techniques were applied simultaneously to the same batches of cement pastes and mortars. Young's modulus of elasticity and Poisson's ratio were determined acoustically and studied as functions of time and of degree of hydration. The amount of hydration needed to reach the beginning of set (percolation threshold of solid phase) was determined using our techniques. Although conditioned by the hydration rate, the mechanical behavior is also related to the microstructure evolution. Two main mechanisms have been evidenced in the development of mechanical properties. The first is the connection of cement particles, for which a percolation model is applied. This concept gives good insight of the setting time. The second mechanism corresponds to the filling of capillary pores by the hydrates. The evolutions of elastic properties and compressive strength have been compared. This study provides a new way for assessing the hydration models and for optimization of high performance concrete formulations.     

Influence of polyether polyol on the hydration and engineering properties of calcium sulfoaluminate cement

The aim of the present paper was to investigate the efficiency of polyether polyol as shrinkage-reducing admixture on pastes and mortars prepared with calcium sulfoaluminate cement (CSA). CSA was prepared by mixing CSA clinker and re-crystallized gypsum in different proportions. Three types of polyether polyol were added at a dosage of 1.5 wt% of CSA when hydrating pure pastes and standard mortars. The engineering properties of mortars (compressive strength, drying shrinkage) and the microstructure of pastes were investigated. The results show that polyol reduces drying shrinkage of CSA-based mortars without affecting the nature of hydrates formed. The effect of polyol mainly depends on its molecular weight.     

Influence of curing temperatures on the hydration of calcium aluminate cement/Portland cement/calcium sulfate blends

In this paper, the effects of curing temperature on the hydration of calcium aluminate cement (CAC) dominated ternary binders (studied CAC: Portland cement: calcium sulfate mass ratio were 22.5: 51.7: 25.8) were estimated at 0, 10, 20 and 40 °C, respectively. Both α-hemihydrate and natural anhydrite were employed as the main source of sulfate. The impacts of temperature on the phase assemblages, morphology and pore structure of pastes hydrated up to 3 days were determined by using X-ray diffraction (XRD), backscattered electron imaging (BEI) and mercury intrusion porosimetry (MIP). Results reveal that the main hydration products are firmly related to calcium sulphoaluminate based phases. Increasing temperature would result in a faster conversion from ettringite to plate-like monosulfate for both calcium sulfate doped systems. When the temperature increases to 40 °C, an extraordinary formation of strätlingite (C₂ASH₈) and aluminium hydroxide is observed in anhydrite doped pastes. Additionally, increased temperature exerts different effects on the pore structure, i.e. the critical pore diameter shifts to finer one for pastes prepared with α-hemihydrate, but changes to coarser one for those made with anhydrite. From the mechanical point of view, increased temperature accelerates the 1-day strength development prominently, while exerts marginal influence on the development of 3-day strength.     

Fine ceramics replacing cement in mortars Partial replacement of cement with fine ceramics in rendering mortars

The main objective of the use of very fine red clay ceramic waste in rendering mortars is the reduction in the primary binder (cement) content made possible by the potential pozzolanic effect of this recycled material, with very clear environmental benefits in the reduction of overly-high energy consuming cement and economic benefits in the potential reduction of the cost of mortars. This paper presents an experimental program where ceramic waste crushed to very fine particles was used to partially replace cement in mortars manufacturing, acting as a secondary binder. A large number of tests of the most relevant characteristics of various mortars in which this principle was applied were performed and compared with the results of the same tests in a reference rendering mortar with no ceramic fines (and no reduction of the cement content). The results are most promising both from a performance-based and an environmental point of view.     

Durability of very high volume fly ash cement pastes and mortars in aggressive solutions

The resistance of very high volume fly ash cement pastes and mortars activated by Na₂SO₄ has been monitored following immersion for up to 90 d in 0.1 M HCl, 4.4% Na₂SO₄ and ASTM-compliant sea water. Changes in the compressive strengths of mortars and in crystalline phases, bond environments, and the microstructure of pastes following immersion were monitored. Experiments were repeated with a commercially available sulfate resistant cement. Both cements were found to present adequate resistance to both sea water and the Na₂SO₄ solution. However, both were severely degraded by acid immersion. Differences in potential degradation mechanisms based on the chemistry of the fly ash binder and the reference cement are discussed.