Nanostructured interfaces for enhancing mechanical properties of composites: Computational micromechanical studies

Computational micromechanical studies of the effect of nanostructuring and nanoengineering of interfaces, phase and grain boundaries of materials on the mechanical properties and strength of materials and the potential of interface nanostructuring to enhance the materials properties are reviewed. Several groups of materials (composites, nanocomposites, nanocrystalline metals, wood) are considered with view on the effect of nanostructured interfaces on their properties. The structures of various nanostructured interfaces (protein structures and mineral bridges in biopolymers in nacre and microfibrils in wood; pores, interphases and nanoparticles in fiber/matrix interfaces of polymer fiber reinforced composites and nanocomposites; dislocations and precipitates in grain boundaries of nanocrystalline metals) and the methods of their modeling are discussed. It is concluded that nanostructuring of interfaces and phase boundaries is a powerful tool for controlling the material deformation and strength behavior, and allows to enhance the mechanical properties and strength of the materials. Heterogeneous interfaces, with low stiffness leading to the localization of deformation, and nanoreinforcements oriented normally to the main reinforcing elements can ensure the highest damage resistance of materials.     

A nanostructural design to produce high ductility of high volume fraction SiCp/Al composites with enhanced strength

High ductility and increased strength of SiC_p/Al composites are highly desirable for their applications in complicated components. However, high ductility and high strength are mutually exclusive in high volume fraction SiC_p/Al composites. Here, we report a novel nanostructuring strategy that achieves SiC_p/Al–Sc–Zr composites with superior maximum tensile strain and enhanced tensile strength. The new strategy is based on combination of grain refinement down to ultra-fine scale with nanometric particles inside the grain through adding distinctive elements (Sc, Zr) and refining nucleation centers to nanoscale under the action of high volume fraction reinforcement during the fabrication process. The nanostructured SiC_p/Al–Sc–Zr composites had an increase of ∼300% in maximum tensile strain and a 21% increase in tensile strength. This thought provides a new sight into enhancement of both strength and ductility of particle reinforcement metal matrix composites.     

The effect of impregnation with nanostructured boehmite on the structure and properties of plasma-sprayed ceramic coatings

It is shown that capillary phenomena can be used to nanostructure ceramic coatings via their impregnation with suspensions based on a nanostructured material. Boehmite with particle sizes of 30–50 nm was used as the nanostructured material. Two methods are suggested. When already-formed coatings are impregnated, the system of interconnected pores between particles is used, with the pores within the particles themselves being closed. If hydroxyapatite particles are impregnated before the spraying, boehmite is more uniformly and to a fuller extent distributed within the plasma-sprayed coating. In contrast to the first method, a coating is nanostructured in this case both within hydroxyapatite particles and on their surface. The adhesion increases from 8.4 to 17.1 MPa upon nanostructuring.     

Hydrothermal processing of materials: past,present and future

The hydrothermal technique provides an excellent possibility for processing of advanced materials whether it is bulk single crystals, or fine particles, or nanoparticles. The advantages of hydrothermal technology have been discussed in comparison with the conventional methods of materials processing. The current trends in hydrothermal materials processing has been described in relation to the concept of soft solution processing, as a single-step low energy consuming fabrication technique. Also some recent developments in multi-energy processing of materials such as microwave-hydrothermal, mechanochemical-hydrothermal, electrochemical-hydrothermal, sonar-hydrothermal, etc. have been discussed. An overview of the past, present and future perspective of hydrothermal technology as a tool to fabricate advanced materials has been given with appropriate examples.     

Deformation Behavior Study of Multi-Pass ECAE Process for Fabrication of Ultrafine or Nanostructured Bulk Materials

Severe plastic deformation (SPD) is an efficient approach for producing ultrafine or nanostructured bulk materials. Equal channel angular extrusion (ECAE) is the most effective SPD solution for material nanostructuring, as material billet undergoes severe and large deformation and the grains are efficiently broken up in the process. To improve material nanostructuring, the ECAE die design and process configuration are critical. The deformation behavior study through FE simulation in ECAE process provides basic and useful information for optimizing die design and process determination. In this research, the deformation behavior for three different die design scenarios is studied and the related deformation mechanisms and nanostructuring performance are investigated via FE simulation. Through multi-pass simulation, the optimal design scenario is then identified. The simulation results reveal deformation phenomena, and nanostructuring performance of the designs and the corresponding process can be recommended accordingly for improving die and process performance.     

Combinatorial growth of multinary nanostructured thin functional films

The rapid generation of material libraries with multidimensional gradients is important for the discovery of new functional materials. Here we report an integrated fabrication scheme, based on glancing angle physical vapor deposition, to form a thin-film materials library with controlled variations in nanoshape, multinary composition, and oxidation state on a single large area substrate. We demonstrate the versatility of the method by growing an octonary materials system, which we characterize with high-throughput methods, and reveal variations in several physico-chemical properties. Among others, we examine the materials library in the frame of the oxygen evolution reaction and show that nanostructuring leads to NiO clusters that are active towards such a reaction. Our scheme can be readily extended to include more starting elements, and can be transferred to other deposition methods, making this an adaptable and versatile platform for combinatorial materials science.     

Tailoring a gradient nanostructured age-hardened aluminum alloy using high-gradient strain and strain rate

Microstructural evolution of Al2024 alloy, consisting of precipitates, subjected to surface mechanical grinding treatment (SMGT) was investigated to reveal the role of strain and strain rate in structural refinement. Following SMGT, a gradient nanostructure was formed on the coarse-grained substrate, with a significant increase in nanohardness to over 1 GPa at the top surface. At low strains, the presence of particles and increasing strain rate stimulated the rapid transformation of dislocation configurations. However, at larger strains, increasing strain rate effectively stabilized the fine nanoscale structure. Strain gradient from the deformed layers and near the particles significantly promoted the development of microstructure by increasing the boundary misorientations, which was more significant at high strain rates. In particular, at very high rates and large strain gradients, extreme grain sizes may be induced. The presence of minority grains with size below 10 nm in the top 20-μm layers revealed that dislocation processes still operated at sub-nanoscale level. The dislocation-governed ductility was expected to be improved in the nanostructured materials.     

Nanostructured Materials for Room‐Temperature Gas Sensors

Sensor technology has an important effect on many aspects in our society, and has gained much progress, propelled by the development of nanoscience and nanotechnology. Current research efforts are directed toward developing high‐performance gas sensors with low operating temperature at low fabrication costs. A gas sensor working at room temperature is very appealing as it provides very low power consumption and does not require a heater for high‐temperature operation, and hence simplifies the fabrication of sensor devices and reduces the operating cost. Nanostructured materials are at the core of the development of any room‐temperature sensing platform. The most important advances with regard to fundamental research, sensing mechanisms, and application of nanostructured materials for room‐temperature conductometric sensor devices are reviewed here. Particular emphasis is given to the relation between the nanostructure and sensor properties in an attempt to address structure–property correlations. Finally, some future research perspectives and new challenges that the field of room‐temperature sensors will have to address are also discussed.     

Nanostructured Thermoelectrics: Big Efficiency Gains from Small Features

The field of thermoelectrics has progressed enormously and is now growing steadily because of recently demonstrated advances and strong global demand for cost‐effective, pollution‐free forms of energy conversion. Rapid growth and exciting innovative breakthroughs in the field over the last 10–15 years have occurred in large part due to a new fundamental focus on nanostructured materials. As a result of the greatly increased research activity in this field, a substantial amount of new data—especially related to materials—have been generated. Although this has led to stronger insight and understanding of thermoelectric principles, it has also resulted in misconceptions and misunderstanding about some fundamental issues. This article sets out to summarize and clarify the current understanding in this field; explain the underpinnings of breakthroughs reported in the past decade; and provide a critical review of various concepts and experimental results related to nanostructured thermoelectrics. We believe recent achievements in the field augur great possibilities for thermoelectric power generation and cooling, and discuss future paths forward that build on these exciting nanostructuring concepts.     

Production, properties and application prospects of bulk nanostructured materials

Fundamental mechanisms of grain refinement during equal-channel angular pressing (ECAP) and multiple isothermal forging (MIF) are analyzed and compared. Based on this analysis, deformation methods of nanostructuring are classified into severe plastic deformation and mild plastic deformation methods. It is demonstrated that MIF is a versatile method allowing for a production of bulk and sheet nanostructured semi-products with grain size down to 50 nm and applicable to various metals and alloys. Novel mechanical properties of bulk nanostructured materials produced by this method are presented. The ways of their structural and functional applications are discussed.     

Ordered arrays of polymeric nanopores by using inverse nanostructured PTFE surfaces

We present a simple, efficient, and high-throughput methodology for the fabrication of ordered nanoporous polymeric surfaces with areas in the range of cm(2). The procedure is based on a two-stage replication of a master nanostructured pattern. The process starts with the preparation of an ordered array of poly(tetrafluoroethylene) (PTFE) free-standing nanopillars by wetting self-ordered porous anodic aluminum oxide templates with molten PTFE. The nanopillars are 120?nm in diameter and approximately 350?nm long, while the array extends over cm(2). The PTFE nanostructuring process induces surface hydrocarbonation of the nanopillars, as revealed by confocal Raman microscopy/spectroscopy, which enhances the wettability of the originally hydrophobic material and facilitates its subsequent use as an inverse pattern. Thus, the PTFE nanostructure is then used as a negative master for the fabrication of macroscopic hexagonal arrays of nanopores composed of biocompatible poly(vinylalcohol). In this particular case, the nanopores are 130-140?nm in diameter and the interpore distance is around 430?nm. Features of such characteristic dimensions are known to be easily recognized by living cells. Moreover, the inverse mold is not destroyed in the pore array demolding process and can be reused for further pore array fabrication. Therefore, the developed method allows the high-throughput production of cm(2)-scale biocompatible nanoporous surfaces that could be interesting as two-dimensional scaffolds for tissue repair or wound healing. Moreover, our approach can be extrapolated to the fabrication of almost any polymer and biopolymer ordered pore array.     

The new trends in fabrication of bulk nanostructured materials by SPD processing

During the past decade, fabrication of bulk nanostructured metals and alloys using severe plastic deformation (SPD) has been evolving as a rapidly advancing direction of nanomaterials science and technology aimed at developing materials with new mechanical and functional properties for advanced applications. The principle of these developments is based on grain refinement down to the nanoscale level via various SPD techniques. This paper is focused on investigation and development of new SPD processing routes enabling fabrication of fully dense bulk nanostructured metals and alloys with a grain size of 40–50 nm and smaller, namely, SPD-consolidation of powders, including nanostructured ones, as well as SPD-induced nanocrystallization of amorphous alloys. We also consider microstructural features of SPD-processed materials that are responsible for enhancement of their properties.     

Novel solution route synthesis of low thermal conductivity nanocrystalline bismuth telluride

A novel synthesis approach based on a solution route has been developed for the fabrication of nanocrystalline bismuth telluride. The method consists of dissolving both bismuth and tellurium into the same organic solvent with the assistance of complexing agents and one-step coprecipitation of bismuth telluride. The synthesized nanocrystalline bismuth telluride powders possess rhombohedral crystal structure and are nanosheet/nanorod-like with an average size of between 30 and 40 nm. The thermal conductivity of the hot-pressed compact consolidated from the as-synthesized nanopowders is 0.39-0.45 Wm(-1)K(-1) in the temperature range of 323 to 523 K, which is at most one third of that of bulk bismuth telluride-based materials reported in the literature. Such low thermal conductivity of the investigated bismuth telluride is mainly attributed to substantially high concentration of grain boundaries provided by nanostructuring to scatter phonons intensively.     

Nanostructure design for drastic reduction of thermal conductivity while preserving high electrical conductivity

The design and fabrication of nanostructured materials to control both thermal and electrical properties are demonstrated for high-performance thermoelectric conversion. We have focused on silicon (Si) because it is an environmentally friendly and ubiquitous element. High bulk thermal conductivity of Si limits its potential as a thermoelectric material. The thermal conductivity of Si has been reduced by introducing grains, or wires, yet a further reduction is required while retaining a high electrical conductivity. We have designed two different nanostructures for this purpose. One structure is connected Si nanodots (NDs) with the same crystal orientation. The phonons scattering at the interfaces of these NDs occurred and it depended on the ND size. As a result of phonon scattering, the thermal conductivity of this nanostructured material was below/close to the amorphous limit. The other structure is Si films containing epitaxially grown Ge NDs. The Si layer imparted high electrical conductivity, while the Ge NDs served as phonon scattering bodies reducing thermal conductivity drastically. This work gives a methodology for the independent control of electron and phonon transport using nanostructured materials. This can bring the realization of thermoelectric Si-based materials that are compatible with large scale integrated circuit processing technologies.     

Cold rolled nanostructured super-pure Al (99.9996 %) containing 1 % Si particles: structure and strength

A nanostructured Al-1 % Si alloy has been produced using extremely high purity Al (99.9996 %) containing 1 % Si present in the form of dispersed particles. The Si particles stabilize the structure and prevent recrystallization during cold rolling, which has been carried out to a very high strain . The microstructure, strength, and ductility are characterized and the observations are analyzed and discussed focusing on effects of matrix purity and particles in a fine dispersion.     

Nanotopography: cellular responses to nanostructured materials

Several in vitro and in vivo experiments have shown that nanostructured materials, which mimic the nanometer topography of the native tissues, improve biocompatible responses, and result in better tissue integration in medical implants. Understanding various aspects of nanotopography is extremely important for better designs of these devices. In this review paper, recent progress in the fabrication, characterization, biological responses, and application of nanostructured materials are discussed. Specifically, materials such as ceramics and polymers used to manufacture nanostructured surfaces are briefly introduced. Techniques for fabrication and characterization of nanostructured materials are also explored. Cellular responses such as morphology, alignment, adhesion, proliferation, and profiles of gene expression of various cell types after their exposure to nanofeatured materials are particularly reviewed. Finally, the paper briefly discusses some application of nanostructured materials including those in biosensor and tissue engineering fields.     

Investigation of nanostructured silicon as a candidate for heat sensitive material

Nanoscale pores are fabricated on the surface of silicon by simple metal-assisted etching process. The resistance of nanostructured silicon depends obviously on temperature. The temperature coefficient of resistance is ?2.835 %/°C, which is as large as that of some heat sensitive materials, for instance vanadium oxide, amorphous silicon, used for uncooled infrared (IR) detectors. Considering with the enhanced near-IR absorption of nanostructured silicon, it is demonstrated that nanostructured silicon can be a promising heat sensitive material for uncooled IR detection. The sheet carrier concentration is slightly reduced, whereas carrier mobility is drastically decreased from 367.5 to 273.7 cm² V^?1 s^?1 after nanostructuring process.     

Recycling of titanium machining chips by severe plastic deformation consolidation

It has been demonstrated that severe plastic deformation (SPD) can be used to consolidate particles of a wide range of sizes from nano to micro into fully dense bulk material with good mechanical properties. SPD consolidation allows processing to be conducted at much lower temperatures and is therefore suitable for particles with highly metastable structures such as nanocrystalline. It is especially useful in the fabrication of multiphase materials including metal matrix nanocomposites. In this investigation, SPD consolidation was applied to recycle Ti machining chips. In particular, the as-received chips were consolidated by equal channel angular pressing at temperatures between 400 and 600 °C with the application of a back pressure from 50 to 200 MPa. Fully dense bulk Ti with fine grain sizes was produced, possessing strength comparable or higher than that of commercially pure wrought Ti. It is concluded that SPD consolidation is a promising method for recycling and value-adding of Ti chips.     

Three-dimensional nanostructuring with femtosecond laser pulses

The development of simple laser-based technologies for the fabrication of complicated three-dimensional (3-D) microstructures with a structure size down to 100 nm is reported. These technologies are based on nonlinear multiphoton laser-matter interaction processes allowing to overcome the diffraction limit and to fabricate 3-D structures inside transparent materials. Examples on nanostructuring of metals, dielectrics, and polymers are presented.