Mechanical testing of a FW panel attachment system for ITER

An objective of experiments and finite element simulations was to check the stiffness, the strength and the fatigue resistance of the attachment of the First Wall panels onto a shield block of blanket modules according to the ITER 2001 design. The panel has a poloidal key at the rear side (in so-called option A with the rear access bolting) and it is attached by means of special studs located on a key-way in the shield block. Special device for a test of stud tensile pre-load relaxation during a thermal cycling was developed. True-to-scale panels, the shield block mock-up and simplified studs were fabricated and the assembly was loaded alternatively by radial moment, poloidal force or poloidal moment simulating the loading during off-normal plasma operations. Thermal cycling led to an acceptable stud pre-load relaxation. Mechanical cycling caused neither the pre-load relaxation nor the loss of the contact in the key-way nor a damage of the attachment system. The combination of poloidal moment and radial force during vertical displacement events (VDEs) seems to be a most dangerous case because it could lead to the loss of the key–key-way contact.     

Design and performance analysis of structural components for a Korean He Cooled Ceramic Reflector TBM in ITER

Korea has developed a Helium Cooled Ceramic Reflector (HCCR) Test Blanket Module (TBM) testing in ITER, which was considered one of the fusion DEMO-relevant blankets in Korea. The design and performance analysis of the TBM body have been carried out considering the uniqueness of the KO TBM and design requirements by the IO and KO design concept: (1) KO TBM has 4 sub-modules considering a post irradiation test (PIE) and its delivery. (2) A first wall (FW) design was changed into a 15 × 11 rectangular shape and its performance was confirmed by thermal-hydraulic and thermo-mechanical analyses using commercial ANSYS code. The results showed that the revised design model satisfied 1.5S_m and 3S_m of the allowable stress (S_m) in the RCC-MR code at the maximum stress region of the components for mechanical and thermo-mechanical analyses, respectively. (3) Considering the tritium breeding and cooling, a breeding zone (BZ) design was investigated. Three Li and Be layers, and one graphite layer, were proposed by the iteration, and the appropriate temperature distribution was obtained. The design for other components such as a side wall (SW) and back manifold (BM) is on-going considering 9 MPa of channel pressure and its functions of flow distribution as a manifold.     

Design of a cooling system for the ITER Ion Source and Neutral Beam test facilities

This paper deals with the requirements, operational modes and design of the cooling system for the ITER Neutral Beam test experiments. Different operating conditions of the experiments have been considered in order to identify the maximum heat loads that constitute, with the inlet temperature and pressure at each component, the design requirements for the cooling system.The test facility components will be actively cooled by ultrapure water realizing a closed cooling loop for each group of components. Electrochemical corrosion issues have been taken into account for the design of the primary cooling loops and of the chemical and volume control system that will produce water with controlled resistivity and pH. Draining and drying systems have been designed to evacuate water from the components and primary loops in case of leakage, and to carry out leak detection.Tritium concentration, water resistivity and pH will be measured and monitored at each primary loop for safety reasons and high voltage holding reliability. The measured water flow rates and temperatures will be used to calculate the exchanged heat fluxes and powers. Flow regulating valves and speed of variable driven pumps will be adjusted to control the component temperatures in order to fulfil the functional and thermohydraulic requirements.     

Strategy for solving a coupled problem of the electromagnetic load analysis and design optimization for local conducting structures to support the ITER blanket development

The complexity of the electromagnetic (EM) response of the tokamak structures is one of the key and design-driving issues for the ITER. We consider the specifics of the assessment of ponderomotive forces, acting on local components of a large electro-physical device during electromagnetic transients. A strategy and approach is proposed for the operative EM loads modeling and analysis that enables design optimization at early phases of development. The paper describes a method of principal simplification of the mathematical model, based on the analysis and exploiting specific features and peculiarities of the relevant technical problem, determined by the design and operation of the device and system under consideration. The application of the method for predictive EM loads analysis and corresponding numerical calculations are exemplified for the localized ITER blanket components — shield modules. The example demonstrates the efficiency of EM load analysis in complex electromagnetic systems via a set of simplified models with different scope, contents and level of detail.     

Design and development of a device management platform for EAST cryogenic system

EAST cryogenic system is one of the critical sub-systems of the EAST tokamak device. It is a large scale helium cryoplant, which adopts distributed control system to realize monitoring and control of the cryogenic process and devices. However, the maintenance and management of most field devices are still in the corrective maintenance or traditional preventive maintenance stage. Under maintained or over maintained problems widely exist, which could cause devices fault and increase operation costs. Therefore, a device management platform is proposed for a safe and steady operation as well as fault diagnosis and predictive maintenance of EAST cryogenic system.This paper presents the function design and architecture design of the cryogenic device management platform. This platform is developed based on DeltaV DCS and acquires monitoring data through OPC protocol. It consists of three pillars, namely device information management, device condition management, and device performance monitoring. The development and implementation of every pillar are illustrated in detail in this paper. Test results and discussions are presented in the end.