Overview of TBM R&D activities in India

In India, development of Lead–Lithium Ceramic Breeder (LLCB) blanket is being performed as the primary candidate of Test Blanket Module (TBM) towards DEMO reactor. The LLCB TBM will be tested from the first phase of ITER operation (H-H phase) in one-half of an ITER port no. 2. The Indian TBM R&D program is focused on the development of blanket materials and critical technologies: structural material (IN-RAFMS), breeding materials (Pb–Li, Li₂TiO₃), development of technologies for Lead–Lithium cooling system (LLCS), helium cooling system (HCS), tritium extraction system (TES) and TBM related fabrication technologies. This paper will provide an overview of LLCB TBM R&D activities under progress in India.     

Progress in engineering design of Indian LLCB TBM set for testing in ITER

The Indian Lead–Lithium Ceramic Breeder (LLCB) Test Blanket Module (TBM) is the Indian DEMO relevant blanket module, as a part of the TBM program in ITER. The LLCB TBM will be tested from the first phase of ITER operation in one-half of an ITER port no. 2. LLCB TBM-set consists of LLCB TBM module and shield block, which are attached with the help of attachment systems. This LLCB TBM set is inserted in a water-cooled stainless steel frame called ‘TBM frame’, which also provides the separation between the neighboring TBM-sets (Chinese TBM set) in port no. 2. In LLCB TBM, high-pressure helium gas is used to cool the first wall (FW) structure and lead–lithium eutectic (Pb–Li) flowing separately around the ceramic breeder (CB) pebble bed to cool the TBM internals which are heated due to the volumetric neutron heating during plasma operation. Low-pressure helium is purged inside the CB zones to extract the bred tritium. Thermal-structural analyses have been performed independently on LLCB TBM and shield block for TBM set using ANSYS. This paper will also describe the performance analysis of individual components of LLCB TBM set and their different configurations to optimize their performances.     

Status and progress of Indian LLCB test blanket systems for ITER

The lead–lithium ceramic breeder (LLCB) TBM and its auxiliary systems are being developed by India for testing in ITER machine. The LLCB TBM consists of lithium titanate as ceramic breeder (CB) material in the form of packed pebble beds. The FW structural material is ferritic martensitic steel cooled by high-pressure helium gas and lead–lithium eutectic (Pb–Li) flowing separately around the ceramic breeder pebble bed to extract the nuclear heat from the CB zones. Low-pressure helium is purged inside the CB zone for in situ extraction of bred tritium. Currently the LLCB blanket design optimization is under progress. The performance of tritium breeding and high-grade heat extraction is being evaluated by neutronic analysis and thermal–hydraulic calculations for different LLCB cooling configurations and geometrical design variants. The LLCB TBM auxiliary systems such as, helium cooling system (HCS), lead–lithium cooling system (LLCS), tritium extraction system (TES) process design are under progress. Safety analysis of the LLCB test blanket system (TBS) is under progress for the contribution to preliminary safety report of ITER-TBMs. This paper will present the status of the LLCB TBM design, process integration design (PID) of the auxiliary systems and preliminary safety analysis results.     

New progress on design and R&D for solid breeder test blanket module in China

ITER will be used to test tritium breeding module concepts, which will lead to the design of DEMO fusion reactor demonstrating tritium self-sufficiency and the extraction of high grade heat for electricity production. China plans to test the HCCB TBM modules during different operation phases. Related design and R&D activities for each TBM module with the auxiliary system are introduced.The helium-cooled ceramic breeder (HCCB) test blanket module (TBM) is the primary option of the Chinese TBM program. The preliminary conceptual design of CN HCCB TBM has been completed. A modified design to reduce the RAFM material mass to 1.3 ton has been carried out based on the ITER technical requirement. Basic characteristics and main design parameters of CN HCCB TBM are introduced briefly. The mock-up fabrication and component tests for Chinese test blanket module are being developed. Recent status of the components of CN HCCB TBM and fabrication technology development are also reported. The neutron multiplier Be pebbles, tritium breeder Li₄SiO₄ pebbles, and structure material CLF-1 of ton-class are being prepared in laboratory scale. The fabrication of pebble bed container and experiment of tritium breeder pebble bed will be started soon. The fabrication technology development is proceeding as the large-scale mock-up fabrication enters into the R&D stage and demonstration tests toward TBM testing on ITER test port are being done as scheduled.     

Comparative studies for two different orientations of pebble bed in an HCCB blanket

The Indian Test Blanket Module(TBM) program in ITER is one of the major steps in its fusion reactor program towards DEMO and the future fusion power reactor vision. Research and development(RD) is focused on two types of breeding blanket concepts: lead–lithium ceramic breeder(LLCB) and helium-cooled ceramic breeder(HCCB) blanket systems for the DEMO reactor. As part of the ITER-TBM program, the LLCB concept will be tested in one-half of ITER port no. 2, whose materials and technologies will be tested during ITER operation. The HCCB concept is a variant of the solid breeder blanket, which is presently part of our domestic RD program for DEMO relevant technology development. In the HCCB concept Li_2TiO_3 and beryllium are used as the tritium breeder and neutron multiplier, respectively, in the form of a packed bed having edge-on configuration with reduced activation ferritic martensitic steel as the structural material. In this paper two design schemes, mainly two different orientations of pebble beds, are discussed. In the current concept(case-1), the ceramic breeder beds are kept horizontal in the toroidal–radial direction. Due to gravity, the pebbles may settle down at the bottom and create a finite gap between the pebbles and the top cooling plate, which will affect the heat transfer between them. In the alternate design concept(case-2), the pebble bed is vertically(poloidal–radial) orientated where the side plates act as cooling plates instead of top and bottom plates. These two design variants are analyzed analytically and 2 D thermal-hydraulic simulation studies are carried out with ANSYS, using the heat loads obtained from neutronic calculations.Based on the analysis the performance is compared and details of the thermal and radiative heat transfer studies are also discussed in this paper.     

Requirements for helium cooled pebble bed blanket and R&D activities

This work aims to give an outline of the design requirements of the helium cooled pebble bed (HCPB) blanket and its associated R&D activities. In DEMO fusion reactor the plasma facing components have to fulfill several requirements dictated by safety and process sustainability criteria. In particular the blanket of a fusion reactor shall transfer the heat load coming from the plasma to the cooling system and also provide tritium breeding for the fuel cycle of the machine. KIT has been investigating and developed a helium-cooled blanket for more than three decades: the concept is based on the adoption of separated small lithium orthosilicate (tritium breeder) and beryllium (neutron multiplier) pebble beds, i.e. the HCPB blanket. One of the test blanket modules of ITER will be a HCPB type, aiming to demonstrate the soundness of the concept for the exploitation in future fusion power plants. A discussion is reported also on the development of the design criteria for the blanket to meet the requirements, such as tritium environmental release, also with reference to the TBM.The selection of materials and components to be used in a unique environment as the Tokamak of a fusion reactor requires dedicated several R&D activities. For instance, the performance of the coolant and the tritium self-sufficiency are key elements for the realization of the HCPB concept. Experimental campaigns have been conducted to select the materials to be used inside the solid breeder blanket and R&D activities have been carried out to support the design. The paper discusses also the program of future developments for the realization of the HCPB concept, also focusing to the specific campaigns necessary to qualify the TBM for its implementation in the ITER machine.     

Design development and analytical assessment of LLCB TBM in Russian Federation during 2012–2013

The activity on the design, analysis, and R&D for the test blanket module (TBM) with lead–lithium (LL) eutectic coolant and ceramic breeder (CB) was performed in the Russian Federation (RF) according to the technical program of cooperation between the leading research institutes of India (“leader” of the LLCB TBM concept) and RF (“partner”). During the period of 2012–2013, the joint efforts of the RF and Indian specialists were focused on the development of the TBM's basic design with an optimal set of parameters (in particular for testing on both H-H and H-D operation phases of International Thermonuclear Experimental Reactor (ITER) machine). This article briefly describes the results of the TBM design and analysis that have been obtained by the RF specialists (“NIKIET” and D.V. Efremov Institute) in support of the LLCB concept (both DEMO blanket and TBM itself). The main directions of this activity in RF institutes were as follows:

• –development of the TBM design taking into account the ability to manufacture the TBM elements (load-bearing casing, tritium-breeding zone, and attachment system);
• –thermal analysis (in both stationary and transient approaches) of TBM design options (four variations of helium and eutectic flowing directions);
• –structural analysis of TBM design elements for Inductive I operation mode; and
• –recommendations (based upon the results of comparative analysis) on the reference design to be used on further stages of concept development.

The critical issues and further plans on the development of LLCB TBM and corresponding DEMO blanket in the RF are also presented in this article.     

Progress on design and R&D for helium-cooled ceramic breeder TBM in China

The helium-cooled ceramic breeder (HCCB) test blanket module (TBM) is the primary option of the Chinese TBM program. Current progress on the design and R&D for Chinese helium-cooled ceramic breeder TBM (CN HCCB TBM) in China is presented. The main updated design and related R&D of CN HCCB TBM are introduced briefly. The mock-up fabrication and component tests for Chinese test blanket module are being carried out. Recent status of the components and fabrication technology development is also reported. The neutron multiplier Be pebbles, tritium breeder Li₄SiO₄ pebbles, and structure material CFL-1 are being prepared in the laboratory scale. The fabrication of 1/3 sized mock-up and construction of a He test loop are being carried out. The key technology development is proceeding to the large scale mock-up fabrication and demonstration tests toward on ITER testing.     

Neutronic design of Indian LLCB TBM

India is developing lead lithium cooled ceramic breeder (LLCB) TBM to be tested in ITER. Liquid lead lithium along with lithium titanate has been adopted as basic material in Indian TBM for neutron multiplication and tritium breeding. RAFMS is used as the structural material and the first wall is cooled by helium. Li-6 enrichment is taken as 60 and 90% in lithium titanate and lead lithium, respectively. The LLCB TBM design is under progress and two design variants are being considered viz. plate design and tube design. In plate design the lead lithium and lithium titanate zones are arranged alternatively and are parallel to the first wall of TBM. In tube design circular tubes of RAFMS are assumed parallel to first wall and lead lithium flows inside the tubes or outside the tubes and lithium titanate is placed accordingly. For the neutronic design of the LLCB TBM, a detailed 3D neutronic model with “look alike” LLCB TBM in equatorial port in ITER has been constructed. A 3D neutron source has been used for the D-T neutrons emitted by plasma. Neutronic study is carried out using Monte Carlo transport code with FENDL-2.1 library with the following objectives: (1) to examine the profiles of heating and tritium production rates in the LLCB TBM, both in the radial and toroidal direction, in order to identify locations where neutronics measurements can be best performed with least perturbation from the surroundings, (2) to provide both local and integrated values for nuclear heating rates required for subsequent thermo-mechanical analysis, and (3) to compare the tritium production capabilities of two variants of the geometries. This paper will present the main findings from this neutronic study.     

3D thermo-fluid MHD simulation of single straight channel flow in LLCB TBM

India is developing lead lithium cooled ceramic breeder (LLCB) blanket for its DEMO fusion reactor. The mock-up blanket (TBM), using this concept, will be tested in ITER for its tritium breeding and high-grade heat extraction efficiency. In this TBM, pressurized helium is used to remove the heat from first wall, top and bottom plates of TBM. The Pb–Li is used to extract heat from the breeder zones. The flow of Pb–Li with average velocity 0.1 m/s inside the channel can be significantly modified due to MHD effects, which arise because of the presence of strong toroidal magnetic field. A numerical approach is established to capture this flow modification at higher Hartmann numbers (≥20,000). As a validation part of the developed code, MHD phenomenon is studied in 2-D square geometry and numerically obtained velocity profile is compared with available Hunt's analytical results. Thermo-fluid MHD analysis using this code, has been carried out for single rectangular duct of LLCB TBM. The heat transfer has been studied by keeping hot breeders at both sides of the flow channel. The results suggest modification in steady state MHD velocity profile as the liquid flows along the flow length. However, the temperature in various zone remains well within the maximum allowable limit.     

On monitoring the tritium breeder in a lead–lithium cooled ceramic breeder (LLCB) module of the ITER

The operation of a tritium breeder is a most process among engineering problems of DEMO. In this study, a design for monitoring tritium-breeding in the reactor is discussed. Additionally, a system for the experimental estimation of the tritium-breeding ratio (TBR) and the tritium-breeding dynamics in a lead–lithium cooled ceramic breeder (LLCB) test module used in the ITER is proposed. The systems are based on tritium and neutron-flux measurements under the ITER plasma D–T experiments and the use of lithium ortho-silicate and lithium carbonate samples and neutron detectors. Different lithum-6 and lithium-7 isotope contents in the samples are used to measure neutron spectrum. The samples and detectors are delivered in containers to the test breeder module (TBM) on a monitor channel connecting the TBM to an operating zone of the ITER. The tritium content in the samples is measured in a laboratory by the liquid scintillation method.Pneumatic control is used to deliver the samples to the TBM and to extract the samples using the channel during plasma-operational pauses. Neutron calculation is performed to estimate the tritium content in the samples and the heat distribution in the materials of the channel under reactor irradiation. A measurement accuracy of the tritium content in the carbonate and orthosilicate samples can attain a level of 7% and 10%, respectively. The results of the channel-cooling calculation performed under the nominal operating conditions of the TBM (a plasma pulse) are presented in the paper.     

Overview of Helium Cooled Ceramic Reflector Test Blanket Module development in Korea

Korea plans to install and test Helium Cooled Ceramic Reflector (HCCR) Test Blanket Module (TBM) in the ITER, because the HCCR blanket concept is one of options of the DEMO blanket. Currently, many design and R&D activities have been performed to develop the Korean HCCR TBM. An integrated design tool for a fusion breeder blanket has been developed based on nuclear technologies including a safety analysis for obtaining a license for testing in the ITER. A half-scale sub-module mockup of the first wall with the manifold was fabricated, and the manufacturability and thermo-hydraulic performances were evaluated. High heat load and helium cooling test facilities have been constructed. Next, the recent status of TBM material development in Korea was introduced including Reduced Activation Ferritic Martensitic (RAFM) steel, lithium ceramic pebbles and silicon carbide (SiC) coated graphite pebbles. Several fabrication methods of RAFM steel, lithium ceramic pebbles, and silicon carbide coating on graphite pebbles were investigated. Recent design and R&D progress on these areas are introduced here.     

IFMIF specifications from the users point of view

This paper summarizes the proposals and findings of the IFMIF Specification Working Group established to update the users requirements and top level specifications for the facility. Special attention is given to the different roadmaps of fusion pathway towards power plants, of materials R&D and of facilities and their interactions. The materials development and validation activities on structural materials, blanket functional materials and non-metallic materials are analyzed and specific objectives and requirements to be implemented in IFMIF are proposed. Emphasis is made in additional potential validation activities that can be developed in IFMIF for ITER TBM qualification as well as for DEMO-oriented mock-up testing.     

Design optimization of first wall and breeder unit module size for the Indian HCCB blanket module

The Indian test blanket module(TBM) program in ITER is one of the major steps in the Indian fusion reactor program for carrying out the RD activities in the critical areas like design of tritium breeding blankets relevant to future Indian fusion devices(ITER relevant and DEMO).The Indian Lead–Lithium Cooled Ceramic Breeder(LLCB) blanket concept is one of the Indian DEMO relevant TBM,to be tested in ITER as a part of the TBM program.Helium-Cooled Ceramic Breeder(HCCB) is an alternative blanket concept that consists of lithium titanate(Li_2TiO_3) as ceramic breeder(CB) material in the form of packed pebble beds and beryllium as the neutron multiplier.Specifically,attentions are given to the optimization of first wall coolant channel design and size of breeder unit module considering coolant pressure and thermal loads for the proposed Indian HCCB blanket based on ITER relevant TBM and loading conditions.These analyses will help proceeding further in designing blankets for loads relevant to the future fusion device.     

Japanese contribution to the DEMO-R&D program under the Broader Approach activities

Several technical R&D activities mainly related to the blanket materials are newly launched as a part of the Broader Approach (BA) activities, which was initiated by the EU and Japan. According to the common interests for these parties in DEMO, R&Ds on reduced activation ferritic/martensitic (RAFM) steels as structural material, SiC_f/SiC composites as a flow channel insert material and/or alternative structural material, advanced tritium breeders and neutron multipliers, and tritium technology are carried out through the BA DEMO R&D program, in order to establish the technical bases on the blanket materials and the tritium technology required for DEMO design. This paper describes overall schedule of those R&D activities and recent progress in Japan carried out by JAEA as the domestic implementing agency on BA, collaborating with Japanese universities and other research institutes.     

Design and R&D progress of Korean HCCR TBM

Korea plans to test a Helium Cooled Ceramic Reflector (HCCR) Test Blanket Module (TBM) in ITER. The HCCR TBM adopts a four sub-module concept considering the fabricability and the transfer of irradiated TBM for post irradiation examination. Each sub-module has seven-layer breeding zone, including three neutron multiplier layers packed with beryllium pebbles, three lithium ceramic pebble bed packed tritium breeder layers, and a reflector layer packed with graphite pebbles. Based on this configuration, neutronic and electromagnetic calculations were performed and their results were applied for the conceptual design of HCCR TBM that considers manufacturing feasibility. Also, a design and safety analysis of HCCR Test Blanket System (TBS) was performed using integrated design tools modifying nuclear system codes for helium coolant and tritium behavior evaluation. The Advanced Reduced Activation Alloy (ARAA) is being developed as a structural material. A total of 73 candidate ARAA alloys were designed and their out-of-pile performance was evaluated. The graphite pebbles as the neutron reflector were fabricated by using mechanical machining and grounding method with the surface coated with SiC. The hydrogen permeation characteristics of structural materials were evaluated using the Hydrogen PERmeation (HYPER) facility. The recent design and R&D progress on these areas are addressed in this paper.     

Production of different eutectic Pb–Li alloys in Spain

The development of the ITER “The International Thermonuclear Experimental Reactor”, whose objective is to produce energy and to test the tritium self-sufficiency for future fusion reactors, has promote the study of Pb–Li eutectic alloy. This alloy has been selected for the manufacture of HCLL (Helium Cooled Lithium Lead) – TBM (Test Blanket Modules). However, during the manufacturing process of the Pb–Li alloys, a loss of Li occurs and the formation of eutectic structures is inhibited. The present paper analyses the melting from Pb and pure Li, to obtain Pb–Li with 17 at.% in Li (eutectic alloy). For this purpose, different parameters to control the process were evaluated, such as temperature, period of melting and at.% in Li. Cast alloys were characterized analytically and microstructurally, which implies the determination of the compositional distribution of Li in the ingot and the phases and the microsegregation involved. The work presents the optimal conditions for the melting process as selected output for the production of Pb–Li eutectic alloys.     

Preliminary tritium safety analysis on China DFLL-TBM for ITER

The dual-functional lithium-lead test blanket module (DFLL-TBM) system was proposed to be tested in ITER. A tritium permeation model of the entire DFLL-TBM system was developed, and the tritium permeation and inventory in DFLL-TBM system were done based on the model during normal operation. Three classes of off-normal situations had been preliminarily analyzed, i.e. in-vessel TBM coolant leaks, in-TBM breeder box coolant leaks and ex-vessel TBM ancillary coolant leaks. The results showed that some issues required significant R&D effort to guarantee the tritium release to the environment below the allowable level, such as the tritium extraction from LiPb and helium coolant and very efficient detritiation system. And more analyses would be carried in the future to further assess the safety of DFLL-TBM.     

Analysis of the reference accidental sequence for safety assessment of LLCB TBM system

Safety analysis of the reference accidental sequence has been carried out for Lead Lithium cooled Ceramic Breeder (LLCB) Test Blanket Module (TBM) system; India's prototype of DEMO blanket concept for testing in International Thermonuclear Experimental Reactor (ITER). The accidental event analyzed starts with a Postulated Initiating Event (PIE) of ex-vessel loss of first wall helium coolant due to guillotine rupture of coolant pipe with simultaneous assumed failure of plasma shutdown system. Three different variants of the sequences analyzed include simultaneous additional failures of TBM and ITER first wall, failure of TBM box resulting in to spilling of lead lithium liquid metal in to vacuum vessel and reactor trip on Loss of Coolant Accident (LOCA) signal from TBM system. The analysis address specific reactor safety concerns, such as pressurization of confinement buildings, vacuum vessel pressurization, release of activated products and tritium during these accidental events and hydrogen production from chemical reactions between lead–lithium liquid metal and beryllium with water. An in-house customized computer code is developed and through these deterministic safety analyses the prescribed safety limits are shown to be well within limits for Indian LLCB-TBM design and it also meets overall safety goal for ITER. This paper reports transient analysis results of the safety assessment.     

Preliminary thermal-hydraulic and safety analysis of China DFLL-TBM system

China has proposed the dual-functional lithium-lead (DFLL) tritium breeding blanket concept for testing in ITER as a test blanket module (TBM), to demonstrate the technologies of tritium self-sufficiency, high-grade heat extraction and efficient electricity production which are needed for DEMO and fusion power plant. Safety assessment of the TBM and its auxiliary system should be conducted to deal with ITER safety issues directly caused by the TBM system failure during the design process. In this work, three potential initial events (PIEs) – in-vessel loss of helium (He) coolant and ex-vessel loss of He coolant and loss of flow without scram (LOFWS) – were analyzed for the TBM system with a modified version of the RELAP5/MOD3 code containing liquid lithium-lead eutectic (LiPb). The code also comprised an empirical expression for MHD pressure drop relevant to three-dimensional (3D) effect, the Lubarsky–Kaufman convective heat transfer correlation for LiPb flow and the Gnielinski convective heat transfer correlation for He flow. Since both LiPb and He serve as TBM coolants, the LiPb and He ancillary cooling systems were modeled to investigate the thermal-hydraulic characteristic of the TBM system and its influence on ITER safety under those accident conditions. The TBM components and the coolants flow within the TBM were simulated with one-dimensional heat structures and their associated hydrodynamic components. ITER enclosures including vacuum vessel (VV), port cell and TCWS vault were also covered in the model for accident analyses. Through this best estimate approach, the calculation indicated that the current design of DFLL-TBM and its auxiliary system meets the thermal-hydraulic and safety requirements from ITER.