Electrical connectors for blanket modules in ITER

Blanket electrical connectors (E-straps, ES) are low-impedance electrical bridges crossing gaps between blanket modules (BMs) and vacuum vessel (VV). Similar ES are used between two parts on each BM: the first wall panel (FW) and shield block (SB). The main functions of E-straps are to: (a) conduct halo currents intercepting some rows of BM, (b) provide grounding paths for all BMs, and (c) operate as electrical shunts which protect water cooling pipes (branch pipes) from excessive halo and eddy currents. E-straps should be elastic enough to absorb 3-D imposed displacements of BM relative VV in a scale of ±2 mm and at the same time strong enough to not be damaged by EM loads. Each electrical strap is a package of flexible conductive sheets made of CuCrZr bronze. Halo current up to 137 kA and some components of eddy currents do pass through one E-strap for a few tens or hundreds milliseconds during the plasma vertical displacement events (VDE) and disruptions. These currents deposit Joule heat and cause rather high electromagnetic loads in a strong external magnetic field, reaching 9 T. A gradual failure of ES to conduct Halo and Eddy currents with low enough impedance gradually redistributes these currents into branch pipes and cause excessive EM loads. When branch pipes will be bent so much that will touch surrounding structures, the Joule heating in accidental electrical contact spots will cause local melting and may lead to a water leak.The paper presents and compares two design options of E-straps: with L-shaped and Z-shaped elastic elements. The latter option was developed in 2012 on the basis of more thoughtful analysis of bi-directional cyclic loading conditions influencing a fatigue lifetime. Detail comparative simulations of current and field patterns and subsequent analysis of the fatigue strength and technological assessment allowed make a final choice for the E-strap design in ITER.     

Heat transfer study for ITER blanket shield block cooling design

Two simplified models were developed for the cooling design of ITER shield block. Moreover, a new model, circular cylinder centered in a square solid, was also adopted to estimate the temperature, where the effects of heat transfer coefficient and volumetric heat rate were separated and studied individually. After that, the impact of dimension on the heat transfer in the new model was studied by a series of numerical analyses. At the last part, a numerical steady-state thermal analysis of a typical full shield block (SB) was performed to verify these models. Comparisons of the results from numerical analysis with these models show that the difference is acceptable in the practical application. The methods can be used not only for the cooling design, but also to know about the heat transfer in the SB.     

Design progress of the ITER blanket remote handling equipment

The ITER blanket (BL) is composed of about 400 modules in the vacuum vessel (VV). The BL has to be maintained by remote handling means due to high radiation levels in the VV after D-T operation. The remote handling (RH) equipment for BL maintenance consists of articulated rail, supports, a rail-mounted vehicle, a telescopic arm, an end-effecter, tools and related systems such as transfer casks and umbilical system.Towards the construction, the BL RH equipment design has been improved and developed in more detail, based on the 2001 FDR design. The overview of design results is introduced in this paper. The design of rail deployment system of the BL RH has been updated to enable the rail connection in the transfer cask in order to minimize occupation space at storage area. For this purpose, design work has been performed for concept, sequence and typical simulation of BL replacement in the VV and rail deployment/storage of the RH equipment in the cask, including cask docking. In particular, the technical issues of the rail connection in the cask are (1) tight tolerance of a pin at a hinge, (2) limited space for the connection inside a cask and (3) tight positioning accuracy. This paper summarizes the idea to solve these issues and the results of the design work. The paper also introduces new cable handling equipment, rail support equipment and BL module transporter.     

利用ITER基准模型对MCAM4.2进行检验(I)

利用ITER三维基准模型对蒙特卡罗方法粒子输运自动建模软件MCAM4.2进行了检验测试,实现了CAD工程模型的预处理,自动转换生成MCNP计算输入文件,并完成测试要求的中子壁负载和偏滤器中子注量率与核热沉积的计算。ITER模型的成功处理与计算表明MCAM能够正确和有效地处理大型复杂几何模型。     

ITER中国液态锂铅实验包层模块中子学分析

基于ITER装置全模型,借助于MCNP自动建模程序MCAM,将TBM模块插入该模型的赤道窗口,使用MCNP/4C和FENDL1.0数据库,对DLL和SLL两个典型子模块设计进行三维中子学计算和分析,给出TBM模块核热功率密度分布以及氚增殖能力.     

ITER中国液态锂铅实验包层模块活化特性分析与废料处理

使用中子学程序系统VisualBUS和活化数据库EAF-99对DFLL-TBM的高级子模块DLL-TBM的活化特性进行了计算和分析,包括DLL-TBM各部件在不同停堆时间的活度、衰变余热和剂量率.活化计算所需要的三维中子能谱通过MCNP/4C中子/光子输运程序和国际原子能机构发布的FEND1.0数据库计算得到.在活化计算分析的基础上,参照欧洲聚变堆安全和环境评估(SEAFP)策略中有关核废料的处理标准评估了TBM各区材料在退役后的废料处理工作,包括核废料应该采用何种适当的方式进行处理及其被完全清除干净的可行性.     

ITER中国液态锂铅实验包层模块热工水力学设计与分析

依据ITER堆芯物理参数和中子学计算结果,给出了双功能锂铅实验包层模块热工水力学设计方案,并对氦气系统和液态金属锂铅系统压降和驱动功率进行了初步计算.相关中子学、结构、安全及MHD模拟结果证实了设计方案的可行性.     

ITER blanket manifold system: Integration,assembly and maintenance

The ITER Tokamak Cooling Water System (TCWS) provides coolant for blankets and divertor. The blanket system consists of 440 blanket modules (BMs). The blanket manifold consists of a system of seamless pipes arranged in bundles and routed in poloidal direction from the upper ports of the Vacuum Vessel (VV) to the bottom of the machine. In each of the 18 upper ports there are 20 inlet and 20 outlet pipes, which split at the port exit in two directions, supplying cooling water to either the inboard or the outboard blanket modules. The manifold is routed between the VV and BMs. Branch pipes provide the connection between the manifold and the blanket cooling circuits through a coaxial connector welded to the shield block. A complex, sequential installation sequence has been developed in order to enable the assembly. Once installed the manifold is considered a semi-permanent component, but since failure would prevent ITER operation a maintenance strategy has been planned.     

ITER双功能液态锂铅实验包层系统故障模式影响分析

实验包层模块允许放置在ITER中实验的前提是其对ITER的安全以及对工作人员和环境不构成显著影响。ITER要求各参与方的实验包层模块在实验前必须提交安全分析报告,进而获取安全许可证。在中国双功能锂铅实验包层模块(DFLL-TBM)设计基础上,采用了故障模式影响分析(FMEA)方法对DFLL-TBM进行了安全评估与分析,得到所有可能导致严重后果的假设始发事件,验证了确定论安全分析所选择的三个参考事件可以包络所有的假设始发事件。     

Status of ITER blanket attachment design and related R&D

Main function of the ITER blanket system [1], [2], [3] is to shield the vacuum vessel (VV) from nuclear radiation and thermal energy coming from the plasma. Blanket system consists of discrete blanket modules (BM). Each BM is composed of a first wall panel and a shield block (SB). The shield block is attached to the VV by means of four flexible supports and three or four shear keys, through key pads. All listed supports do have parts with ceramic electro-insulating coatings necessary to exclude the largest loops of eddy currents and restrict EM loads. Electrical connection of each SB to the VV is through two elastic electrical straps. Cooling water is supplied to each BM by one coaxial water connector. This paper summarizes the recent evolution of the blanket attachment system toward design solutions compatible with design loads and numbers of load cycles, and providing sufficient reliability and durability. This evolution was done in a frame of pre-defined external interfaces. The ongoing supporting R&D is also briefly described.     

ITER屏蔽包层活化分析

作为国际热核聚变实验堆(ITER)的重要部件之一,屏蔽包层承受高强度聚变中子辐照,需要定期更换和维修。当活化的屏蔽包层从ITER托卡马克装置移到热室时,可能会给工作人员造成严重的辐射照射,是ITER大厅和热室屏蔽设计的重要辐射源。文中基于ITER最新中子学分析基准模型和"二步法"停堆剂量计算方法,使用超级蒙特卡罗核计算仿真软件系统SuperMC针对15号屏蔽包层建立精细的中子学模型,并计算分析包层的活化情况及最严重情况下的周围辐射剂量率,并初步应用于ITER赤道窗口室的屏蔽分析。计算结果显示,单个包层周围最大剂量率为350 Sv/hr,当传送小车停留在赤道窗口室内时,窗口室屏蔽门外剂量率高于10 mSv/hr,不足以满足设计要求。     

ITER双功能液态锂铅实验包层系统PIE-PIT分析

ITER要求各参与国的实验包层模块在实验前必须提交安全分析报告(含确定论分析和概率论分析),进而获取安全许可证.结合中国双功能锂铅实验包层模块的具体特点,采用了假设始发事件-潜在影响表(PIE-PIT)分析方法对DFLL-TBM进行了安全评估与分析,已验证确定论安全分析所选择的三个参考事件是否可包络PIE-PIT分析得到的严重事故序列.     

Overview and status of ITER internal components

The internal components of ITER are one of the most design and technically challenging components of the ITER machine, and include the Blanket System and the Divertor. The Blanket System successfully went through its Final Design Review in April 2013 and now it is entering into the procurement phase. The design and qualification of the Divertor with a full-tungsten armour was successfully completed and this enabled the decision in November 2013 to start operation with this material option. This paper summarizes the engineering design, the R&D, the technology qualification and procurement status of the Blanket System and of the Divertor of the ITER machine.     

ITER氚增殖实验包层设计研究进展

国际热核实验反应堆(ITER)为人类开发聚变能提供重要的物理和工程技术实验平台,ITER氚增殖实验包层模块(TBM)技术是必须掌握的关键技术.参与ITER计划的成员国根据本国商用演示堆包层发展策略,分别提出了各自的实验包层概念,以便在ITER运行期间进行实验.本文对ITER-TBM目前已经开展和正在进行的主要设计研究工作进展进行总结,介绍了各方提出的设计方案、支撑设计的相关技术研究进展,以及合作实验窗口的分配现状.     

Validation of R5 assessment procedure for ITER test blanket module by finite element analysis

Part of the ITER experimental setup will be testing of the first wall blanket module built from EUROFER 97 steel. Lifetime of this component should be predicted with help of defect assessment procedure. This work verifies the application of the R5 assessment code on the 2D test blanket module geometry by using finite element simulations. Verification is based on the evolution of C(t) parameter. Results exhibit good correspondence in predictions provided by R5 and finite element method for different thermo-mechanical loading conditions. These results therefore show applicability of R5 procedure on such complex geometries.     

Strategy for solving a coupled problem of the electromagnetic load analysis and design optimization for local conducting structures to support the ITER blanket development

The complexity of the electromagnetic (EM) response of the tokamak structures is one of the key and design-driving issues for the ITER. We consider the specifics of the assessment of ponderomotive forces, acting on local components of a large electro-physical device during electromagnetic transients. A strategy and approach is proposed for the operative EM loads modeling and analysis that enables design optimization at early phases of development. The paper describes a method of principal simplification of the mathematical model, based on the analysis and exploiting specific features and peculiarities of the relevant technical problem, determined by the design and operation of the device and system under consideration. The application of the method for predictive EM loads analysis and corresponding numerical calculations are exemplified for the localized ITER blanket components — shield modules. The example demonstrates the efficiency of EM load analysis in complex electromagnetic systems via a set of simplified models with different scope, contents and level of detail.     

ITER中国液态锂铅实验包层模块结构设计与加工

根据ITER实验包层的发展目标,实验要求,限制条件,结合聚变发电反应堆FDS-Ⅱ DLL/SLL包层方案设计了DFLL-TBM原型结构,给出了加工工艺和装配序列方案.该实验模块特点是极向LiPb流道易于布置FCI流道插件,"]"型隔板和"盒形"背板式联箱简化冷却方案和结构.这种简单的结构易于加工制造,易于派生出在ITER不同运行阶段实验的系列模块,符合在ITER进行SLL-TBM和DLL-TBM两种包层模块实验的策略.     

ITER中国液态锂铅实验包层模块结构热应力数值模拟

使用有限元程序对中国向国际热核实验堆ITER实验包层工作组提交的双功能锂铅实验包层模块(DFLL-TBM)的两种结构设计方案即双冷LiPb包层DLL和单冷准静态LiPb包层SLL进行热应力数值模拟,在包层结构设计、热工水力学设计和中子学计算基础上,给出包层结构温度场和应力场分布,依据ITER高温结构设计标准,进一步对包层高温部件进行力学性能分析.根据这些模拟结果,分析两种结构基本设计方案的合理性和可行性,并作为进一步优化分析的基础.     

ITER中国液态锂铅实验包层模块设计研究与实验策略

在广泛调研和深入分析国际聚变堆包层发展状况的基础上,根据液态锂铅包层一般特点和中国发展的系列液态锂铅包层概念设计,提出了一个具有演示氦气单冷却剂和氦气/锂铅双冷却剂包层技术的双功能包层模块实验系统方案,对其性能进行了分析研究,作为中国向ITER实验包层工作组(TBWG)提交的液态包层实验模块最终设计描述文件的内容框架。总结了该工作主要内容,包括基本设计思想和方案描述、性能分析概况、对辅助系统的要求和实验策略与关键技术等。