Fatigue assessment of the ITER TF coil case based on JJ1 fatigue tests

The material of the TF coil case in the ITER requires to withstand cyclic electromagnetic forces applied up to 3 × 10⁴ cycles at 4.2 K. A cryogenic stainless steel, JJ1, is used in high stress region of TF coil case. The fatigue characteristics (S–N curve) of JJ1 base metal and welded joint at 4.2 K has been measured. The fatigue strength of base metal and welded joint at 3 × 10⁴ cycles are measured as 1032 and 848 MPa, respectively. The design S–N curve is derived from the measured data taking account of the safety factor of 20 for cycle-to-failure and 2 for fatigue strength, and it indicates that an equivalent alternating stress of the case should be kept less than 516 MPa for the base metal and 424 MPa for the welded joint at 3 × 10⁴ cycles. It is demonstrated that the TF coil case has enough margins for the cyclic operation. It is also shown the welded joint should be located in low cyclic stress region because a residual stress affects the fatigue life.     

Effect of an additional ferromagnetic material on the toroidal magnetic field ripple in the ITER

In the ITER tokamak, the toroidal magnetic field (TF) ripple is estimated with TF coils only, with the installation of ferromagnetic inserts (FIs), and with test blanket modules (TBMs) by using a 2-D code for easy and fast calculation. We assessed the effects of the thickness of the FIs on the TF ripple in order to optimize the FI. And we analyzed how the TBMs distort the TF, and calculated the TF ripple for various amounts of a ferromagnetic material and the positions of the TBMs. Even in the case of moving the TBMs outward up to 60-cm, and reducing the ferromagnetic material to 52%, the TF ripple is not decreased below 0.38%. So we had to adopt ripple correction coils. With a 52% reduced amount of the ferromagnetic material in a TBM, we could reduce the TF ripple to 0.28% at a coil current of 100 kA turn per each coil. And with an outward recess of the TBM up to 60 cm, we could reduce the TF ripple to 0.23% at a coil current of 250 kA turn per each coil. As a combined approach, if we reduce the amount of a ferromagnetic material in a TBM to 30%, and recess the TBM to 15 cm, we can efficiently obtain the TF ripple of 0.25% at a coil current of 150 kA turn per each coil.     

Mechanical tensile test of the full-size ITER TF conductor jacket materials at 4.2 K

316LN stainless steel is selected as a material for toroidal-field (TF) conductor jacket of International Thermonuclear Experimental Reactor (ITER). In order to evaluate the true mechanical performance of the jacket material at 4.2 K and its suitability as the ITER TF conductor jacket, the mechanical properties of the full-size TF conductor jacket tube and sub-size specimens at 4.2 K and 300 K were investigated according to ASTM standards. The measured yield strength and elongation at 4.2 K for sub-size specimens and full-size tubes are more than 950 MPa and 20%, respectively. In addition, the fractographies of all fractured specimens were observed using scanning electron microscope (SEM). These results suggest that the TF conductor jacket can satisfy ITER requirements and the result of the full-size tube at 4.2 K is more representative and important for practical applications.     

Engineering evolution of the FAST machine

FAST (Fusion Advanced Studies Torus) is a proposal for a Satellite Facility which can contribute the rapid exploitation of ITER and prepare ITER and DEMO regimes of operation, as well as exploit innovative plasma facing component systems for DEMO. FAST is a compact (Ro = 1.82 m, a = 0.64 m, triangularity δ = 0.4) and cost effective machine able to investigate, with integration capability, non linear dynamics effects of alpha particle behaviour in burning plasmas. FAST operates in high performance H-mode (B_T up to 8.5 T; I_P up to 8 MA), as well as in advanced tokamak mode (I_P = 3 MA), and in full non inductive current mode (I_P = 2 MA). Helium gas at 30 K is used for cooling the resistive copper magnets. This allows for a pulse duration up to 170 s at 3 MA/3.5 T. The vacuum vessel (VV), segmented into 20-degree modules, is capable to accommodate a 40 MW RF power system. The machine has been designed to house a 10 MW Negative Neutral Beam Injection (NNBI) system. Tungsten (W) or liquid lithium (L-Li) have been chosen as the divertor plate materials, and argon or neon as the impurities to be injected for mitigating the thermal loads.     

Fabrication of new joints for SST-1 TF coil winding packs

The Toroidal Field (TF) magnet system of SST-1 has sixteen NbTi/Cu based coils with about one hundred Inter-Pancake (IP) and Inter-Coil (IC) joints. New box type helium leak tight, low DC resistance joints have been designed, fabricated and tested at 5 K temperature and 10 kA DC transport current. The prototype of this joint has been validated in laboratory as well as on spare TF coil winding pack. Moreover, the performance of these joints has been realised and validated on actual sixteen TF winding packs, the joint resistance of ～0.5 nΩ repeatedly measured on hundreds of IP joints. The quality of terminations and joints was ensured at various stages of fabrication. The quality of joint box material was ensured by visual inspection, chemical analysis, radiography test, ultrasonic test, eddy current test, etc. This paper describes joint design drivers, joint design detail, prototype joint fabrication processes, quality assurance (QA)/quality control (QC) adopted during prototype and actual joint fabrication process, joint resistance measurement on actual TF coils and analysis of measured joint resistance in detail.     

Prospects for the use of high-Tc superconductors in fusion magnets and options for their test in SULTAN

In the last few years, the critical current densities of long commercially available REBa₂Cu₃O_7?x (RE-123, where RE represents Y or a rare earth element) coated conductors have reached values of 250 A/cm-width at 77 K and zero applied field. Even higher values of 600 A/cm-w (77 K, B = 0) have been demonstrated in shorter lengths. The attractive features of the use of these high-T_c superconductors (HTS) are operation temperatures above 20 K and/or magnetic fields higher than those envisaged for the ITER TF coils. Possible operation conditions for HTS fusion magnets have been studied taking into consideration the possible further improvements of RE-123 coated conductors. Investigations of stability and quench behavior indicate that stability is not a problem, whereas quench detection and protection need attention. Because of the high currents necessary for fusion magnets, many tapes need to be assembled into a transposed conductor. The qualification of HTS conductors for fusion magnets would require their test at magnetic fields of 11 T and currents well above 10 kA. The possibilities to test straight HTS conductor samples in SULTAN have been considered. For a test at 4.5 K, only the development of a low resistance joint between the HTS conductor under test and the NbTi transformer of SULTAN would be necessary. Tests up to 20 K would require that the HTS sample is connected with the NbTi transformer by a conduction-cooled HTS bus bar of large thermal resistance similar to the HTS module of a current lead. HTS conductor tests at temperatures around 50 K would be possible with modified cryogenics.     

Numerical analysis of MD events and preliminary thermal calculation for KTX vacuum vessel

KTX is a new reversed field pinch (RFP) magnetic confinement device which is under design in ASIPP and USTC. Major disruption (MD) events may occur in future operating process, which is simulated with the finite element (FE) method. The results present that the peaks of eddy currents on vessel and conductor shell are respectively 11.791 kA and 68.637 kA with maximum stress 67.1 MPa due to high transient electromagnetic (EM) force. It is confirmed that the structure is still strong enough to bear the electromagnetic loads even if the worst case. Besides, as KTX vacuum vessel will take the method of natural cooling for heat dissipation during plasma discharge (0.5–1.0 MA), a preliminary thermal calculation was implemented in normal condition to decide suitable time parameters such as duration and interval. It is suggested that the discharge interval should be no less than 5 min for the complete 1 MA plasma with 100 ms duration, which can guarantee the temperature of vacuum vessel below 200 °C.     

Engineering design for the HL-2M tokamak components

The HL-2A tokamak will be modified into HL-2M. The Bt at the plasma center (major radius R = 1.78 m) is 2.2 T, the minor radius is 0.65 m. The plasma current I_P of HL-2M will reach up to 2.5 MA, the elongation and triangularity is more than 1.8 and more than 0.5, respectively. The vacuum vessel torus consists of 20 sectors with “D” shaped cross-section and double wall structure. 20 toroidal field coil bundles comprise 140 turns which are designed with demountable joints, the poloidal field coils system consists of 25 coils. The engineering design and calculation for field coil system, vacuum vessel, support structure, etc. are finished, many key issues for manufacture process have been discussed with industry and the fabrication of main components of HL-2M tokamak will be carried out in factories.     

An initial study of demountable high-temperature superconducting toroidal field magnets for the Vulcan tokamak conceptual design

Recent developments have made it possible to consider high-temperature superconductor (HTS) for the design of tokamak toroidal field (TF) magnet systems, potentially influencing the overall design and maintenance scheme of magnetic fusion energy devices. Initial assessments of the engineering challenges and cryogenic-dependent cost and parameters of a demountable, HTS TF magnet system have been carried out using the Vulcan tokamak conceptual design (R = 1.2 m, a = 0.3 m, B₀ = 7 T) as a baseline. Jointed at the midplane to allow vertical removal of the primary vacuum vessel and routine maintenance of core components, structural D-shaped steel support cases provide cryogenic cooling for internally routed YBCO superconducting cables. The cables are constructed by layering ～50 μm thick commercially available YBCO tape, and the interlocking steel support cases self align during assembly to form internal resistive joints between YBCO cables. It is found that designing the TF magnet system for operation between 10 K and 20 K minimizes the total capital and operating cost. Since YBCO is radiation-sensitive, Monte Carlo simulation is used to study advanced shielding materials compatible with the small size of Vulcan. An adequate shield is determined to be 10 cm of zirconium borohydride, which reduces the nuclear heating of the TF coils by a factor of 11.5 and increases the YBCO tape lifetime from two calendar years in the unshielded case to 42 calendar years in the shielded case. Although this initial study presents a plausible conceptual design, future engineering work will be required to develop realistic design solutions for the TF joints, support structure, and cryogenic system.     

Design and commissioning of a TF coil power system using deep-cycle batteries for versatile experiment spherical torus (VEST)

A toroidal field (TF) coil power system has been designed and successfully commissioned to be suitable for the research objectives of VEST (Versatile Experiment Spherical Torus) which was recently constructed at Seoul National University. The TF coil power system for VEST is fabricated using a series–parallel connection of 200 deep-cycle batteries with 100 A h capacity so as to generate flat-top TF field of 0.12 T on magnetic axis for sufficiently long time up to hundreds of milliseconds. Ten battery modules are designed to operate independently through 10 magnetic contactor (MC) switches so as to produce toroidal magnetic field with various amplitudes and waveforms. During the initial start-up experiments of VEST, the modulation capability of toroidal magnetic field is successfully verified, showing possibility of its versatile utilization on various experimental topics in the future.     

Design and implementation of quench detection instrumentation for TF magnet system of SST-1

Steady State Superconducting Tokamak-1 (SST-1) at Institute for Plasma Research (IPR), India is now in engineering validation phase. The assembled Toroidal Field (TF) magnet system of SST-1 will be operated at 10 kA of nominal current at helium cooled condition of 4.5 K. A reliable and fail proof quench detection (QD) system is essential for the safety and the investment protection requirements of the magnets. This QD system needs to continuously monitor all the superconducting coils, which include 16 TF magnets, return-loop, bus bars and current leads. In case of any event initiating the normal resistive zone and reaching thermal run-away, the QD system needs to trigger the magnet protection circuits. Precision instrumentation and control system with 204 signal channels had been developed for detection of quench anywhere in the entire TF magnet system. In the present configuration of quench detection scheme, the voltage drop across each double pancake (DP) of each TF coil are compared with its two adjacent DPs for the detection of normal zone and cancelation of inductive couples. Two identical redundant systems with one out of two configurations are successfully commissioned and tested at IPR. This paper describes the design and implementation of the QD system, Installation experience, validation test and initial results from the recent SST-1 magnet system charging.     

Updating the design of the feeder components for the ITER magnet system

The ITER superconducting magnet system generates an average heat load of 23 kW at 4 K to the cryoplant, from nuclear and thermal radiation, conduction and electromagnetic heating, and requires current supplies 10–68 kA to 48 individual coils. The helium flow to remove this heat, consisting of supercritical helium at pressures up to 1.0 MPa and temperature between 4.3 and 4.7 K, is distributed to the coils and structures through 30 separate feeder lines. The feeders also contain the electrical supplies to the coil, helium supply pipes and the instrumentation lines, and are integrated with the current lead transitions to room temperature. The components consist of the in-cryostat feeders, the cryostat feedthroughs and the coil terminal boxes (CTBs). This paper discusses the functional requirements on the feeder system and presents the latest design concept and parameters of the feeder components.     

JT-60SA Toroidal Field Coils test cryostat development

Within the Broader Approach Agreement, Fusion for Energy will deliver to the Japanese Atomic Energy Association, amongst other components, the 18 Toroidal Field Coils (TFCs) for the superconducting Tokamak JT-60SA [1]. These coils will be individually tested at cryogenic temperatures and at the nominal current in a test cryostat. This cryostat is provided as an in-kind contribution by Belgium and is being developed jointly with CEA-Saclay/France.The vessel is large, oval shaped with an overall length of 11 m, a width of 7.2 m and a height of 6.5 m. To reduce the heat load to the coils the cryostat is covered by LN₂ cooled thermal shields. In addition to the cryostat, three test frames for the coils, the valve box vessel and the insulation vacuum system are also provided by Belgium. The Belgian contribution is design, manufacturing, assembly and test of the vacuum chamber, thermal shield and test frames by the Belgian company Ateliers de la Meuse (ALM), with the support of Centre Spatial de Liège (CSL). The TF coil test facility is assembled and the coil tests are performed by CEA/Saclay.The Belgian contribution, namely the design, manufacturing, assembly and test of the vacuum vessel, the thermal shields, and the test frames as well as of the vacuum pumping system are described in the presentation.     

ASDEX Upgrade enhancements in view of ITER application

The aim of the ASDEX Upgrade (AUG) programme is to support the design, prepare the physics base and develop regimes beyond the baseline of ITER and for DEMO. Its ITER-like geometry, poloidal field system, versatile heating system and power fluxes make AUG particularly suited.After the transition to fully tungsten coated plasma facing components AUG could be operated without prior boronizations and a low permanent deuterium retention was found qualifying W as wall material. ITER-like baseline H-modes (H₉₈ ～ 1, β_N ～ 2) were routinely achieved up to 1.2 MA plasma currents. W concentrations could be kept at an acceptable level of <5 × 10^?5 by central wave heating (enhancing impurity outward transport) and ELM pacing with gas puffing. The compatibility of high performance improved H-modes, the ITER hybrid scenario, with an un-boronized W wall was demonstrated achieving H₉₈ ～ 1.1 and β_N up to 2.6 at modest triangularities δ ≤ 0.3. This performance is reached despite the gas puffing needed for W influx control. Increasing δ to 0.35 allowed at even higher puff rates still a H₉₈ ～ 1.1.Reliable plasma operation in support of ITER comprised the demonstration of ECRF assisted low voltage plasma start-up and current rise at toroidal electric fields below 0.3 V/m resulting in a ITER compatible range of plasma internal inductance of 0.71–0.97. Disruption mitigation is feasible using strong gas puffs, and the achieved electron densities approach values needed for runaway suppression.Present hardware extensions in support of ITER include the upgrading of ECRH by a 4 MW/10 s system with large deposition variability (tuneable frequency between 105 and 140 GHz, real-time steerable mirrors) for central heating and MHD mode control. A powerful system of 24 in-vessel coils produces error fields up to toroidal mode number n = 4 for ELM suppression and mode rotation control. In connection with a close conducting wall they will open up the road for RWM stabilization in advanced scenarios. For those we are considering LHCD for current drive and profile control with up to 500 kA driven current. The tungsten sources are dominated by sputtering from intrinsic light impurities, and the W influx from the outboard limiters are the main source for the core plasma. ICRH induced electric fields accelerate light impurities, restricting the use of ICRH to just after boronization. 4-strap antennas imbedded in extended wall structures might solve this problem. Finally, doubling the plasma volume with plasma currents above 2 MA in AUG could be the solution for a needed ITER satellite.     

High current and low q95 scenario studies for FAST in the view of ITER and DEMO

The Fusion Advanced Study Torus (FAST) has been proposed as a possible European satellite, in view of ITER and DEMO, in order to: (a) explore plasma wall interaction in reactor relevant conditions, (b) test tools and scenarios for safe and reliable tokamak operation up to the border of stability, and (c) address fusion plasmas with a significant population of fast particles. A new FAST scenario has been designed focusing on low-q operation, at plasma current I_P = 10 MA, toroidal field B_T = 8.5 T, with a q₉₅ ≈ 2.3 that would correspond to I_P ≈ 20 MA in ITER. The flat-top of the discharge can last a couple of seconds (i.e. half the diffusive resistive time and twice the energy confinement time), and is limited by the heating of the toroidal field coils. A preliminary evaluation of the end-of-pulse temperatures and of the electromagnetic forces acting on the central solenoid pack and poloidal field coils has been performed. Moreover, a VDE plasma disruption has been simulated and the maximum total vertical force applied on the vacuum vessel has been estimated.     

Carbon film growth and hydrogenic retention of tungsten exposed to carbon-seeded high density deuterium plasmas

Tungsten (W) targets have been exposed to high density (n_e ? 4 × 10¹⁹ m^?3), low temperature (T_e ? 3 eV) CH₄-seeded deuterium (D) plasma in Pilot-PSI. The surface temperature of the target was ～1220 K at the center and decreased radially to ～650 K at the edges. Carbon film growth was found to only occur in regions where there was a clear CII emission line, corresponding to regions in the plasma with T_e ? 2 eV. The maximum film thickness was ～2.1 μm after a plasma exposure time of 120 s. ³He nuclear reaction (NRA) analysis and thermal desorption spectroscopy (TDS) determine that the presence of a thin carbon film dominates the hydrogenic retention properties of the W substrate. Thermal desorption spectroscopy analysis shows retention increasing roughly linearly with incident plasma fluence. NRA measures a C/D ratio of ～0.002 in these films deposited at high surface temperatures.     

Photoluminescence properties of ZnO thin film on sapphire substrates fabricated by ion implantation at elevated temperature and thermal oxidation

ZnO thin films on sapphire substrate were fabricated by ion implantation combined with thermal oxidation. A sapphire substrate was implanted with 50 keV zinc ions at 350 °C with a fluence of 1.5 × 10¹⁷ ions cm^?2, then annealed in a tube furnace in oxygen ambient in 2 h at 650 °C. Photoluminescence spectra were collected at temperatures from 80 to 300 K to understand the optical properties of this film. The photoluminescence spectrum at 300 K included a UV peak at 377 nm and a broad peak from deep level emission at 500 nm. The fine spectra structure at 80 K consisted of the free exciton at 3.373 eV and the donor bound exciton at 3.357 eV. The first and second phonon replicas of free excitons were also observed and the origin of the deep level emission peak was clarified.     

RF calculation and thermal-stress analysis of the ECRH launcher on EAST tokamak

EAST is a medium sized superconducting tokamak with major radius R = 1.8 m, minor radius a = 0.45 m, plasma current I_p ≤ 1 MA, toroidal field B_T ≤ 3.5 T and expected plasma pulse length up to 1000 s. An electron cyclotron resonance heating (ECRH) launcher for four-beam injection is being installed on EAST tokamak. Four electron cyclotron wave beams which are generated from four sets of 140 GHz/1 MW/1000 s gyrotrons will be injected into the plasma by the spherical focusing mirrors and plane mobile mirrors. The focusing mirrors are spherical to focus Gaussian beams after reflection. Four plane mobile mirrors independently steer continuously in the poloidal and toroidal direction controlled by motors. With the suitable distance between mirrors and appropriate focal length of focusing mirror, the beam radius in the resonance layer of plasma is 31.145 mm. The heat from plasma radiation and metal losses is loaded on the mobile mirror. In order to decrease the temperature and thermal stress, the inner equivalent diameter of water channels is 8 mm and the suggested water velocity is 4 m/s.     

Design and fabrication of the KSTAR in-vessel cryo-pump

In-vessel cryo-pump (IVCP) of the Korea Superconducting Tokamak Advanced Research (KSTAR) has been designed, fabricated, and installed in the vacuum vessel for effective particle control by pumping through a divertor gap. For the final engineering design of the IVCP supports to withstand all external forces, a structure analyses were performed for two cases. The first is the thermal stress due to cool-down from room temperature to operating temperature (cryo-panel: 4.4 K, thermal shield: 77 K), and the other is the electro-magnetic stress due to the induced eddy currents during plasma disruptions. When the plasma disrupts, the maximum stress and displacement on the supports were estimated to be 849 MPa and 5.36 mm, respectively. These results were taken into account in the support design. The IVCP system was fabricated in two half-sectors and a pre-assembling test was successfully completed in the factory. Final installation of the IVCP in the vacuum vessel was fulfilled in parallel with a pressurization test (thermal shield: 30 bar, cryo-panel: 10 bar), a helium leak test, and a thermal shock test using liquid nitrogen. As a result, the IVCP system was successfully installed in the vacuum vessel.     

Commissioning and initial operation of KSTAR superconducting tokamak

The commissioning and the initial operation for the first plasma in the KSTAR device have been accomplished successfully without any severe failure preventing the device operation and plasma experiments. The commissioning is classified into four steps: vacuum commissioning, cryogenic cool-down commissioning, magnet system commissioning, and plasma discharge.Vacuum commissioning commenced after completion of the tokamak and basic ancillary systems construction. Base pressure of the vacuum vessel was about 3 × 10^?6 Pa and that of the cryostat about 2.7 × 10^?4 Pa, and both levels meet the KSTAR requirements to start the cool-down operation. All the SC magnets were cooled down by a 9 kW rated cryogenic helium facility and reached the base temperature of 4.5 K in a month. The performance test of the superconducting magnet showed that the joint resistances were below 3 nΩ and the resistance to ground after cool-down was over 1 GΩ. An ac loss test of each PF coil made by applying a dc biased sinusoidal current showed that the coupling loss was within the KSTAR requirement with the coupling loss time constant less than 35 ms for both Nb₃Sn and NbTi magnets. All the superconducting magnets operated in stable without quench for long-time dc operation and with synchronized pulse operation by the plasma control system (PCS). By using an 84 GHz ECH system, second harmonic ECH assisted plasma discharges were produced successfully with loop voltage of less than 3 V. By the real-time feedback control, operation of 100 kA plasma current with pulse length up to 865 ms was achieved, which also meet the first plasma target of 100 kA and 100 ms. The KSTAR device will be operated to meet the missions of steady-state and high-beta achievement by system upgrades and collaborative researches.