共查询到17条相似文献,搜索用时 93 毫秒
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系统概括了国内外时金属切削毛刺的预报预测研究现状,分析了有限元法在毛刺形成过程、形态度尺寸大小和界限转换条件的定量或定性预测预报中的具体应用,为系统深入地研究切削毛刺提供了理论基础. 相似文献
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金属切削毛刺专家知识系统的开发 总被引:2,自引:0,他引:2
毛刺是金属切削加工中产生的常见现象。研究开发出了金属切削毛刺专家知识系统,为管理切削实验所测的毛刺数据、查询毛刺类型与尺寸、优化选择加工参数和进行切削毛刺形成的动力学仿真等奠定了基础。进而,为实现切削毛刺的预报与控制开辟了新途径。 相似文献
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金属切削中的毛刺是切削加工中产生的常见现象,它严重地影响产品的精度和使用性,有必要对毛刺的预测进行深入的研究。本文针对铣槽时产生的出口毛刺高度进行试验与检测,并通过田口直交表进行统计分析,对检测到的试验数据运用相关公式进一步进行计算优化,然后根据传统的经验值与优化计算的数据进行比较,获取了以毛刺高度为控制对象的切削用量优化值,以此为依据提出在加工过程中夹具、机床等相关的数据优化,为进一步对毛刺控制的非线性数学模型的建立提供试验数据。 相似文献
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Wang Guicheng 《机械工程学报(英文版)》2001,(4):300-304
OgyAbethect The burr is one of the common phenomena occutring in metal cutting OPerations. The mat hematical- mechaniedmodel of two side-direction burr fOrmation and transformation is established with plane stress-strain thcory, based on theorthogonal cutting. The main laws of fOrmation and change of the burr are revealed, and it is confirmed by expedmentresult, which first realizes prediction of the forming and changing of the two sidesdirection burr in metal cutting operation.Key wOrds:Me… 相似文献
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Mechanical micromachining is increasingly finding applications in fabrication of components in various fields, such as, biomedical devices, optics, electronics, medicine, communications and avionics. In order to ensure adequate functionality, there are stringent requirements for form and finish in case of biomedical devices like cochlear implants and metallic optics. This necessitates that the post machined surface must be burr free. To address these issues in micromachining, this paper presents results of an experimental study to investigate the influence of main process parameters i.e. speed, feed rate, depth of cut, tool diameter and number of flutes on the formation of the various types of burrs i.e. exit burrs and top burrs produced during micro-end milling operation. The experiments performed using Taguchi method shows that three types of burr formation mechanisms prevail during micro-end milling operations; these are: lateral deformation of material, bending and tearing of the chip. Also, three types of burrs were observed include: Poisson burr, rollover burr in down milling and tear burr in up milling. Further, it is observed that the depth of cut and the tool diameter are the main parameters, which influence the burr height and thickness significantly. However, the speed and the feed rate have small to negligible effect on the burr thickness and height. Besides the experimental analysis, the paper presents an analytical model to predict the burr height for exit burr. The model is built on the geometry of burr formation and the principle of continuity of work at the transition from chip formation to burr formation. Note that prediction of burr height in micro-end milling is extremely challenging due to the complex geometry of material removal and microstructural effects encountered during cutting at that length scales. The model fares well and the prediction errors range between 0.65 and 25%. 相似文献
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G. C. Onwubolu 《The International Journal of Advanced Manufacturing Technology》2009,44(11-12):1083-1093
In this paper, a combined hybrid group method for data handling and optimization approach is introduced to predict burr types formed during face milling. The hybrid group method for data handling (hybrid GMDH) network was constructed for realizing predictive models for the machining of aluminum alloy, and differential evolution was selected for the optimization of burr formation problem resulting in finding optimal parameter for minimizing burr formation. Burr type was included as a parameter resulting in a classification scheme in which the burr type becomes the group label and it is therefore possible in the future to classify a machining process into any of these burr types. The resulting hybrid GMDH output was in agreement with experimental results, thereby validating the proposed scheme for modeling and prediction of burr formation in milling operations. 相似文献
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Seyed Ali Niknam Victor Songmene 《The International Journal of Advanced Manufacturing Technology》2013,66(9-12):2029-2039
Accuracy and surface finish play an important role in modern industry. The presence of undesired projections of materials, known as burrs, negatively affect the part quality and assembly process. To remove burrs, a secondary operation known as deburring is required for the post-processing and edge finishing of machined parts. The thickness of the burr is of interest as it describes the time and method necessary for deburring of the machined part. Burr thickness (B t) measurements are costly and non-value-added operations that in most cases require the use of a scanning electron microscope for accurate burr characterization. Therefore, to avoid such expenses, the implementation of alternative methods for predicting the burr thickness is strongly recommended. In this research work, an analytical model for predicting the burr thickness in end milling of ductile materials is presented. The model is built on the geometry of burr formation and the principle of continuity of work at the transition from chip formation to burr formation that also takes into account the cutting force influence on burr formation. A very good correlation was found between the modeled and experimental B t values. The model has shown a great sensitivity to material properties such as yield strength and specific cutting force coefficient (K c). In addition, the sensitivity of the proposed model to the feed per tooth (f t) and depth of cut (a p) was considerably high. The proposed model allows the prediction of the thickness of the exit up milling side burr, without the need for experimental measurement and/or approximation of shear angle (Φ), friction angle (λ), and the tool chip contact length (L), unlike existing analytical burr size prediction models. Besides analytical modeling, statistical analysis is performed on experimental results in order to distinguish dominant process parameters on B t. It is observed that the depth of cut and feed per tooth are the main parameters which significantly affect the B t, while the speed has only a negligible effect on it. 相似文献
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Binayak Bhandari Young-Sun Hong Hae-Sung Yoon Jong-Seol Moon Minh-Quan Pham Gyu-Bong Lee Yuchu Huang Barbara S. Linke D.A. Dornfeld Sung-Hoon Ahn 《Precision Engineering》2014
A drilling burr-control chart (DBCC), based on experimental results, is a tool for the prediction and control of drilling burrs for a large range of drilling parameters. A micro-drilling burr-control chart (M-DBCC) was developed for a standard double-sided copper-clad laminated (CCL) printed circuit board (PCB) with laminated fiber-reinforced plastic (FRP) substrate. This chart will assist in the selection of favorable drilling parameters for predicting and achieving preferred types of burrs. Burr classification was carried out according to the burr geometric characteristics, burr formation mechanisms, burr height, and drill bit breakage while drilling. The design of experiment (DOE) technique based on the Taguchi method was used to find the most significant drilling parameter affecting burr height. The results show that the drill diameter makes a statistically significant contribution to burr-height variation. 相似文献
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A finite element model for orthogonal cutting is developed and applied to simulate burr formation. Three typical workpiece materials were investigated. The simulation results reveal the entire burr formation process. The simulation produces either positive or negative burrs depending on the material properties, which is in agreement with experimental observations from literature. Both shear and normal stress failures are presented for negative burr formation while only shear stress failure leads to positive burr formation. The FE modeling results confirm that material property is the dominant factor in controlling burr formation. 相似文献
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Y.J. Kim J.H. Kim S.L. Ko B.K. Kim 《The International Journal of Advanced Manufacturing Technology》2006,29(9-10):879-884
The exit burr generated in the face milling operation at the edge of the workpiece usually requires deburring processes to enhance the level of precision of the parts. This paper is to geometrically understand the formation of the exit burr in the face milling operation on the arbitrary shaped workpiece with multiple feature such as hole, spline, and arc so that we can suggest the cutting conditions and tool path to minimize the burr formation on the given workpiece in the early design stage. The burr formation mechanism in each type of burr is classified based on the experimental results. A database is developed to store and predict burr formation results. A Windows based program is developed with the algorithm including three steps, i.e., the feature identification, the cutting condition identification, and the analysis on exit burr formation. We can predict which portion of the workpiece would have the exit burr in advance so that we can manage to find a way to minimize the exit burr formation in an actual cutting. Here, the idea of critical burr length is introduced as a criterion in optimization. 相似文献