共查询到20条相似文献,搜索用时 31 毫秒
1.
Fu-Shou Wang Ching-Ben Chen Jia-Huei Hwang Pai-Chi Chang Wei-Fang Chen 《The International Journal of Advanced Manufacturing Technology》2006,28(3-4):228-235
This paper presents models for defining the minimum circumscribed cylinder (MCC) of the cutter shank, the minimum circumscribed
circular-arc-type revolving surface (MCCRS) and the minimum circumscribed corner arc revolving surface (MCCARS) with a spiral
groove. A systematic modeling procedure is presented for the assessment of the contour quality of the circular-arc end milling
(CAEM) cutters with a cylindrical shank. The axis of the MCC of the cylindrical shank of a revolving cutter with a circular-arc
generator curve and a corner radius is taken as the datum line. The profile tolerances and errors are estimated. The presented
models are all illustrated and verified by example. This approach can be generalized to a cutter with more than two circular
arcs in its shape profile. The paper provides a valuable reference for the evaluation of the actual contour quality of this
type of revolving cutter. 相似文献
2.
S.-W. Lin 《The International Journal of Advanced Manufacturing Technology》2001,18(11):778-783
A toroidal cutter is an effective tool for use in the machining of freeform surfaces. Its contact point on the machined surface
creates a second-order continuous curvature, thus the scallop height is decreasing if the cutter axis is inclined at a suitable
angle against the machined surface. However, few studies address the evaluation of the contour quality produced by this kind
of cutter. The geometry of a toroidal cutter includes a cylindrical shank, cutting body, and a toroidal surface. These components
may deviate from the ideal geometry, resulting in contour errors. Therefore, it is very important to evaluate the radius of
the cutting body and the toroidal surface based on the axis of the minimal circumscribed cylinder. This paper first presents
a reliable model to determine the axis of the minimal circumscribed cylinder (MCC) of the cutter shank, from measured data.
Then, based on the determined axis, the radius of the cutting body is calculated, and finally the minimal circumscribed toroidal
surface (MCTS) of the revolving surface of the corner arc is investigated. An illustrative example is given to verify the
validity of this modelling methodology. This work provides a basis for evaluating the actual contour quality for this kind
of rotating cutter. The method illustrated here can also be used for error evaluation for other kinds of cutter with a single
shank having multiple cutting edges. 相似文献
3.
W.-F. Chen W.-Y. Chen Y.-Y. Tang 《The International Journal of Advanced Manufacturing Technology》2002,19(1):66-70
This paper introduces the differences in quality evaluation for the sampling inspection of drills with taper or cylindrical
shanks. For a drill with a taper shank, the datum axis is taken to be the axis of the minimum circumscribed cone, whereas
for a drill with a cylindrical shank, the datum axis is taken to be the axis of the minimum circumscribed cylinder. The features
that are common to both drill types are the definition of the minimum circumscribed cylinder of the cylinder part with helical
grooves and the minimum circumscribed univalent hyperboloid based upon the datum axes given above. This paper presents all
the necessary supporting models, illustrated and verified by examples, for the evaluation of actual contour quality for these
two drill types which are comprised of compound surfaces. 相似文献
4.
Ching-Ben Chen 《The International Journal of Advanced Manufacturing Technology》2007,35(5-6):493-504
Defining the helical angle as the angle between the cutting edge and revolving axis of the cutter presents the designing models
of the cutting edge and helical groove of a toroid shaped taper cutter. Under the condition of a certain revolving speed,
the relative radial and axial feeding speeds of the grinding wheel in two-axis NC machining of the cutter are deduced. The
models for calculating the actual obtained groove and the simulation-method of computer are also provided.The surface near
to the top of the end cutter has no helical cutting edges and infinite feeding speeds of NC machine. It is necessary to adopt
a supplementary cutting edge. A supplementary cutting edge is designed as a cutting edge with a constant pitch. This paper
provides valuable reference for the design and NC machining of this kind of toroid shaped taper cutter. 相似文献
5.
Ching-Ben Chen Fu-Shou Wang Pai-Chi Chang Jia-Huei Hwang Wei-Fang Chen 《The International Journal of Advanced Manufacturing Technology》2006,31(3-4):283-296
Having first defined the helical angle as the angle between the cutting edge and the axis of rotation of the cutter, this paper then presents design models for producing the cutting edge and groove of a ball-end cutter with concave-arc generator. The relative feed speeds of the grinding wheel in the radial and axial directions during NC machining of the cutter are derived based upon a given speed of rotation. The feed speed of the grinding wheel in the radial direction is modified according to the cross section of the groove that passes through the center of the cutter sphere. The paper presents a method for manufacturing a concave-arc ball-end (CABE) cutter using a 2-axis NC machine. The models that are used to calculate the actual obtained groove and the computer simulation method are also included. To further enhance the accuracy of the mathematical models, a compensatory machining process that eliminates residual profile on the revolving surface is presented. This paper provides a valuable reference for the design and machining of this cutter type. 相似文献
6.
C.-T. Wu C.-K. Chen 《The International Journal of Advanced Manufacturing Technology》2001,18(12):851-862
This paper presents a complete form error evaluation model of a conical-shank ball-end cutter. The complete conical-shank
ball-end cutter comprises three major revolving portions including the conical shank, cylindrical section, and spherical head.
By using the central line of the minimum circumscribed conical shank as a datum axis and employing profile data measured directly
from cutter surfaces, the proposed evaluation method systematically computes the exact revolving envelopes of the conical
shank, cylindrical part, and spherical part separately, and then combines them. One application example is presented to illustrate
the effectiveness of the proposed modelling method. This paper provides a simple, logical, and precise method for the quality
evaluation of a special rotating cutter and can be further extended for use in the quality assessment of various complicated
cutters. 相似文献
7.
W.-F. Chen C.-K. Chen H.-Y. Lai 《The International Journal of Advanced Manufacturing Technology》2002,20(3):169-179
The paper presents a geometric modelling approach for the precision design and NC machining of a concave-arc ball-end milling
(CABEM) cutter which is an important tool for mould-making industries. This paper presents systematic models of the cutting
edge, helical groove, and grinding wheel design for the NC machining of a CABEM cutter. Both the normal to the revolving axis
and the tangent to the groove, are used to derive the required precision sectional profiles of the grinding wheel. In compliance
with the maximal sectional radius of the cutter, the profile of the groove section and both the radial and axial cutting speeds
of the grinding wheel are computed in sequence. Using the computer simulation results of the groove actually obtained, this
paper proposes a method to resolve the problems of the residual revolving surface and the narrow cutting edge strip. This
paper is intended to serve as a reference for the design and NC machining of cutters of this type . 相似文献
8.
Jone-Ming Hsieh Ying-Chien Tsai 《The International Journal of Advanced Manufacturing Technology》2006,29(9-10):912-921
This paper presents a set of mathematical models for the design and manufacture of the helical flute and cutting-edge curve of a toroid-cone shaped revolving cutter. The study not only considers the section profile and relative feeding velocities of the grinding wheel used in the NC machining of the cutter, but also addresses the deviation of the cutting-edge curve, the residual material which exists between adjacent flutes, and the lack of cutter land. Through a process of numerical simulation, a compensation technique is developed which reduces the residual material and rebuilds the missing land. The accuracy of the theoretical models is verified by means of an experimental machining test using a WALTER CNC grinding machine. The experimental results are in good agreement with those predicted theoretically, thereby confirming the accuracy and reliability of the proposed models. This study serves as a valuable reference for researchers investigating the NC machining of cutters with special forms. 相似文献
9.
10.
圆弧齿线圆柱齿轮的参数计算及选择 总被引:7,自引:0,他引:7
圆弧齿线圆柱齿轮是一种新型齿轮,1986年在布鲁塞尔第35届国际新技术贸易展览会上展出。它的特点是:轮齿与其分度圆柱面的交线在分度圆柱面所展开的矩形中为圆弧;而且在齿宽中央截面内为渐开线齿形。本文推导了这种新型齿轮的齿面方程、重合度、压力角、齿宽系数计算公式;给出了其几何尺寸计算公式表;并论证了其特性参数:刀盘半径、齿宽系数、模数及齿数的选择原则。 相似文献
11.
介绍了一种基Pro/E渐开线斜齿圆柱齿轮的精确参数化建模的方法.利用软件中的程序和关系,实现了斜齿圆柱齿轮的参数化建模,仅改变齿轮的相关参数就能快速生成新齿轮,从而极大地提高设计效率. 相似文献
12.
讨论了带球头的特种回转铣刀的制造难点 ,提出了解决该加工难点的非数控加工法、新定义方和三轴联动加工方案及其对应的数学模型 ,为研究和加工球头回转铣刀提供了参考 相似文献
13.
非对称渐开线斜齿圆柱齿轮作为一种新型的齿轮,目前对其还没有展开详细的研究。从齿轮范成法加工角度出发,根据齿条型刀具上各曲线部分参数,推导求得非对称渐开线斜齿圆柱齿轮端面主动侧、从动侧的渐开线、齿根过渡曲线方程。以轮齿端面曲线方程为基础,结合三维造型软件Pro/E,建立出非对称渐开线斜齿圆柱齿轮的三维模型。由于建立后的齿轮模型已经参数化,通过更改基本参数,可以快速生成需求的齿轮。同时,以建立的模型为基础,结合有限元分析软件,对对称与非对称渐开线斜齿圆柱齿轮两个特殊啮合位置的轮齿齿根弯曲强度进行了分析、比较。 相似文献
14.
径向剃齿刀修形的优化设计 总被引:1,自引:0,他引:1
根据啮合原理推导径向剃齿刀齿面方程,计算其法向修形量,根据齿条展成渐开线齿面原理,建立砂轮磨削剃齿刀齿面模型,以剃齿刀齿面修形量误差平方和最小为优化目标,确定优化砂轮锥底角及安装压力角参数,磨削后的齿面修形两误差达到精度要求,为设计制造径向剃齿刀提供了依据。 相似文献
15.
Cai Wang He Yaoxiong Li Congxin 《The International Journal of Advanced Manufacturing Technology》2006,29(1-2):9-16
A systematic machining theory and precision method to determine cutter location in a grinding system is presented for rotary
burr. First, the helical cutting edge on various kinds of revolving surfaces is built. Then, based on the geometry model of
the helical cutting edge, the smooth spiral rake surface with constant normal rake angle and flank surface can been formed
during the one-pass grinding process by this method. No interference between the grinding wheel and workpiece happens by the
wheel special rotation. The method has the characteristic of detaching the grinding wheel path solution from specified machining
conditions. The grinding wheel path is suitable for different NC machine tools through post processing. Meanwhile, a mechanism
kinematic model of the NC machine tool is built, and a generalized algorithm for post-processing of multi-axis NC machine
tools is presented. This model is applied to arbitrary configuration of NC machine tool, and the motion value for each axis
will be generated by the inputting structure and motion parameters of the machine tool. The model, together with the machining
method mentioned in this paper, make the calculation and generation of the grinding wheel path simpler and universal. At last,
the validity of the method given in the paper is identified by an example of grinding. 相似文献
16.
17.
主要阐述了通过曲线、曲面、实体的流程进行蜗杆参数化建模的方法。首先进行了柱面坐标系下两个端面齿形的渐开线、齿根圆弧、齿顶圆弧以及螺旋母线的方程推导,讨论了齿根圆大于和小于基圆两种情况的处理方法,完成了单头蜗杆齿槽的线框模型。然后,通过造型工具生成曲面模型,通过旋转绘制蜗杆齿坯,使用曲面实体化切除方法生成实体模型、齿槽阵列、添加参数关系,生成通用圆柱蜗杆的参数化实体模型。 相似文献
18.
19.
Shyue-Cheng Yang 《The International Journal of Advanced Manufacturing Technology》2005,26(5-6):448-456
This paper describes a simple approach based on the gear theory for deriving a helical gear with asymmetric involute teeth. A helical gear with asymmetric involute teeth can be easily obtained through the envelope theory for the one-parameter family of surfaces. The mathematical models for asymmetric helical gears can be provided by the application of two imaginary rack cutters. The investigation on the undercutting analysis of the asymmetric helical gear is studied based on the developed mathematical model and the method of tooth-profile shifting. Here we provide geometric modeling of the designed asymmetric helical gear meshing when assembly errors are present. Stress analysis for the helical and the cylindrical forms are constructed. To illustrate the effectiveness of the approach, an analytical expression of helical gear with asymmetric involute teeth is given. 相似文献
20.
This paper describes a simple approach based on the gear theory for deriving a helical gear with asymmetric involute teeth. A helical gear with asymmetric involute teeth can be easily obtained through the envelope theory for the one-parameter family of surfaces. The mathematical models for asymmetric helical gears can be provided by the application of two imaginary rack cutters. The investigation on the undercutting analysis of the asymmetric helical gear is studied based on the developed mathematical model and the method of tooth-profile shifting. Here we provide geometric modeling of the designed asymmetric helical gear meshing when assembly errors are present. Stress analysis for the helical and the cylindrical forms are constructed. To illustrate the effectiveness of the approach, an analytical expression of helical gear with asymmetric involute teeth is given. 相似文献