Nanocomposite materials based on isosorbide methacrylate/Cloisite 20A

This paper reports experiments on grafting of a new polymerizable monomer onto organophilic montmorillonite. The monomer, 5‐methacryloyloxy‐1,4:36‐D ‐anhydrosorbitol (MAS), was synthesized by reacting methacryloyl chloride and isosorbide in the presence of Et₃N as base. Then, Cloisite 20A was reacted with vinyltrichlorosilane to replace the edge hydroxyl groups of the clay with a vinyl moiety. Because the reaction liberates HCl, it was performed in the presence of sodium hydrogen carbonate to prevent the exchange of quaternary alkylammonium cations with H⁺ ions. Only the silanol groups on the edge of the clay react with vinyltrichlorosilane. After the reaction, the product maintained the same basal spacing as the precursor. The radical polymerization of the product with MAS as a vinyl monomer led to chemical grafting of the polymer onto the montmorillonite surface. The homopolymer formed during polymerization was separated from the grafted organoclay by Soxhlet extraction. Chemical grafting of the polymer onto Cloisite 20A was confirmed using infrared spectroscopy. The prepared nanocomposite materials and the grafted nanoparticles were studied using X‐ray diffraction and scanning and transmission electron microscopy. Exfoliated nanocomposite was obtained for 1 wt% clay loadings. The nanocomposites were studied using thermogravimetric and dynamic mechanical analyses. Improved thermal properties were observed for nanocomposites with 1–5 wt% clay content. © 2012 Society of Chemical Industry     

Graft polymerization of vinyl acetate onto silica

The free‐radical graft polymerization of vinyl acetate onto nonporous silica particles was studied experimentally. The grafting procedure consisted of surface activation with vinyltrimethoxysilane, followed by free‐radical graft polymerization of vinyl acetate in ethyl acetate with 2,2′‐azobis(2,4‐dimethylpentanenitrile) initiator. Initial monomer concentration was varied from 10 to 40% by volume and the reaction was spanned from 50 to 70°C. The resulting grafted polymer, which was stable over a wide range of pH levels, consisted of polymer chains that are terminally and covalently bonded to the silica substrate. The experimental polymerization rate order, with respect to monomer concentration, ranged from 1.61 to 2.00, consistent with the kinetic order for the high polymerization regime. The corresponding rate order for polymer grafting varied from 1.24 to 1.43. The polymer graft yield increased with both initial monomer concentration and reaction temperature, and the polymer‐grafted surface became more hydrophobic with increasing polymer graft yield. The present study suggests that a denser grafted polymer phase of shorter chains was created upon increasing temperature. On the other hand, both polymer chain length and polymer graft density increased with initial monomer concentration. Atomic force microscopy–determined topology of the polymer‐grafted surface revealed a distribution of surface clusters and surface elevations consistent with the expected broad molecular‐weight distribution for free‐radical polymerization. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 300–310, 2003     

Graft-polymerization of phosphine functionalized monomers onto silica particles

Summary Triphenylphosphine (PPh₃), a well-known reagent and catalyst, was successfully grafted onto silica particles in a functionalized polymer form using 4-(diphenylphosphinyl)styrene as a monomer. 4-(Diisopropylphosphinyl)styrene and 4-(ditertbutylphosphinyl)styrene were also grafted onto silica in the form of a functionalized polymer and oligomer, respectively. Two methods were used: A) Copolymerization of phosphine-functionalized monomers with a vinyl compound previously attached to silica; and B) Polymerization of phosphine-functionalized monomers using a radical initiator previously attached to silica. The resulting materials were characterized by FTIR, DTA-TGA, specific surface area (S_BET) and XPS. The best results in grafting percent and molecular weight of the grafts were obtained by method B. Received: 7 February 2002 /Revised: 10 July 2002/ Accepted: 10 July 2002     

Supercritical CO2 assisted ternary-monomer grafting copolymerization of polypropylene

Free-radical grafting of ternary-monomer onto polypropylene (PP) particles in the solid state has been studied using supercritical carbon dioxide (SC CO₂) as a solvent and a swelling agent. The PP particles were first swelled with the monomers and AIBN as an initiator, using SC CO₂ at different experimental conditions of pressure, temperature and treatment time. After releasing CO₂, monomers were grafted onto PP in different temperatures. During monomer selection, combination of soft monomer and hard monomer was used in order to tune polarity and flexibility of grafted polymer. FTIR spectra confirmed that ternary-monomer had been grafted onto PP and SEM showed that grafted molecules had been uniformly distributed in the PP substrate. TG analysis indicated that thermal stability of grafting modified PP had been improved, and DSC revealed that grafting leads to a lower degree of crystallinity of polypropylene.     

Graft copolymerization onto starch. IV. Grafting of methyl methacrylate to granular native potato starch by manganic pyrophosphate initiation

A study has been made of graft copolymerization of methyl methacrylate onto native potato starch in aqueous slurry at 30°C. As Mn³⁺ concentration was increased from 0.15 X 10^-3M to 1.0 X 10^-3M, conversion of monomer to polymer and add-on of polymer to starch increased and frequency of grafts (anhydroglucose units per grafted chain) decreased sharply. The average molecular weights of the PMMA grafts also decreased in this range. At Mn³⁺ concentrations from 1.0 X 10^-3M to 3.0 X 10^-3M, only minor changes in grafting parameters were observed. When the amount of starch charged per batch was increased threefold, the add-on decreased sharply, the molecular weight increased slightly, and the conversion of MMA monomer to polymer remained almost constant. The increase in frequency of grafts (AGU/chain) was almost directly proportional to the increase in the amount of starch charged. In all cases the average molecular weights of grafts were of the order of 10⁶ and the grafting efficiencies high, normally greater than 85%. These results were compared with those previously obtained for grafting of acrylonitrile onto starch. They were interpreted in terms of initial (Mn³⁺)/(AGU) ratio, total number of radicals initiating grafting, and compatibility of methyl methacrylate monomer with poly(methyl methacrylate) chains.     

Surface grafting of poly(pentafluorostyrene) on the iron and iron oxide particles via reversible addition fragmentation chain transfer (RAFT) polymerization

A surface grafting technique is reported for synthesis of poly(pentafluorostyrene) via reversible addition fragmentation chain transfer onto iron (iron oxide) particles. 4‐Methoxydithiobenzoate is used for the RAFT chain transfer agent. The molecular weight, surface morphology, thickness, thermal properties, and monomer conversion of the grafted polymer are reported. The grafted poly(pentafluorostyrene)–iron particles show a higher thermal transition temperature compared to the nongrafted polymer because it is speculated that the covalent bond between the polymer backbone and the surface of the iron particles restricts the molecular mobility. The monomer conversion increases in proportion to the amount of chain transfer agent (CTA) concentration at early polymerization time. The grafted poly(pentafluorostyrene) shows a “hairy” like polymer architecture with fibril thickness in the range of 80 to 100 nm. A thin coating is expected to maintain the magnetic saturation properties of iron particles. To the best of our knowledge, this is the first time that poly(pentafluorostyrene) has been grafted onto the iron particles utilizing RAFT and 4‐methoxydithiobenzoate as a CTA. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44898.     

Study on the effective process parameters influencing styrene and acrylonitrile grafting onto seeded polybutadiene latex

A series of experiments were designed and conducted to determine the significance of process parameters in the grafting of styrene and acrylonitrile onto polybutadiene seeds in a semicontinuous emulsion copolymerization system. The significances of the parameters were obtained by comparing the variance ratios, or F values, with F‐distributions. The significance level of each test (α‐value) was obtained by variance analysis. The important process parameters in industrial polymerization processes are usually monomer‐to‐polymer ratio, initiator type and concentration, chain‐transfer agent, and reaction temperature. The target responses were final monomer conversion, grafting degree, grafting efficiency, gel percent, and viscosity‐average molecular weight of free styrene‐acrylonitrile (SAN). The analysis of variance indicated that cumene hydroperoxide as the initiator and reaction temperature had strong effects on the graft structure. Moreover, free SAN molecular weight was significantly affected by the monomer/polymer ratio and cumene hydroperoxide and n‐dodecyl mercaptan as chain‐transfer agents. The raspberry‐like morphology of grafted acrylonitrile‐butadiene‐styrene (ABS) particles and phase separation within the particles were confirmed by transmission electron microscopy. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Graft copolymerization onto starch. II. Grafting of acrylonitrile to granular native potato starch by manganic pyrophosphate initiation. Effect of reaction conditions on grafting parameters

The effect of reaction conditions on the composition of native potato starch–polyacrylonitrile graft copolymers initiated by manganic pyrophosphate onto starch slurries at 30°C has been examined. In general, when the Mn³⁺ ion concentration was increased from 0.15 × 10^?3M to 3.0 × 10^?3M (other conditions kept constant), an increase in conversion of monomer to polymer and % add-on was observed, whereas frequency of grafts (anhydroglucose units, AGU, per grafted chain) decreased. Also, the average molecular weights of grafts showed a decrease from 2.2 × 10⁵ to 1.5 × 10⁵. Increasing the concentration ratio of starch to monomer during polymerization by a factor of 3 produced an increase in the conversion of monomer to polymer, whereas an increase in frequency of grafts (AGU/chain) was obtained. Values of % add-on and average molecular weights of the grafts showed, however, a decreasing tendency. It was observed that grafting onto starch took place readily even at acid additions as low as 10 × 10^?3M H₂SO₄ (pH ?1.8). Selective solvent extraction of homopolymer and extremely low conversions of monomer to polymer (0.1%–1.5%) in duplicate runs without addition of starch indicated that grafting efficiencies were high in all cases. An attempt has been made to interpret the results in terms of variations in factors such as initial ratio of (Mn³⁺)/(AGU), termination rate of acrylonitrile chain radicals by oxidation by Mn³⁺ ions, oxidation rate of radicals formed on anhydroglucose units by Mn³⁺ ions, and physical factors such as diffusion rate of Mn³⁺ ions through the polyacrylonitrile-grafted starch granules for terminating the radicals.     

Polymer–montmorillonite nanocomposites: Chemical grafting of polyvinyl acetate onto Cloisite 20A

This paper is an account of the experiments on grafting polyvinyl acetate onto organophilic montmorillonite. Cloisite 20A was reacted with vinyltrichlorosilane to replace the edge hydroxyl groups of the clay with a vinyl moiety. Because the reaction liberates HCl, it was performed in the presence of sodium hydrogencarbonate to prevent the exchange of quaternary alkylammonium cations with H⁺ ions. Only the silanol groups on the edge of the clay react with vinyltrichlorosilane. After the reaction, the product maintained the same basal spacing as the precursor. The radical polymerization of the product with vinyl acetate as a vinyl monomer leads to chemical grafting of polyvinyl acetate onto montmorillonite surface. The homopolymer formed during polymerization was separated from the grafted organoclay by Soxhelt extraction. Chemical grafting of the polymer onto Cloisite 20A was confirmed by infrared spectroscopy. The prepared nanocomposite materials and the grafted nano‐particles were studied by XRD, SEM, and TEM. Exfoliated nanocomposite was obtained for 0.5% clay content. Nanocomposites with 1% and 3% clay contents showed significant intercalation and agglomeration occurred at higher clay loadings. The nanocomposites were studied by thermogravimertic analysis (TGA) and dynamic mechanical analysis (DMTA). Improved thermo‐mechanical properties were observed for nanocomposite with 0.5% clay content. POLYM. COMPOS., © 2011 Society of Plastics Engineers.     

Radiation‐induced grafting of styrene onto poly(tetrafluoroethylene) (PTFE) films. I. Effect of grafting conditions and properties of the grafted films

Radiation‐induced grafting of styrene onto poly(tetrafluoroethylene) (PTFE) films was studied by a simultaneous irradiation technique. Grafting was carried out using γ‐radiation from a ⁶⁰Co source at dose rates of 1.32–15.0 kGy h⁻¹ at room temperature. The effects of type of diluent, dose rate, irradiation dose, and the initial monomer concentration in the grafting solution on the degree of grafting were investigated. The degree of grafting was found to be strongly dependent upon the grafting conditions. The dependence of the initial rate of grafting on the dose rate and the initial monomer concentration in the grafting solution was found to be in the order of 0.6 and 1.7, respectively. The chemical structure and the crystallinity of the grafted PTFE films were studied by means of Fourier‐transform infrared, (FTIR), electron spectroscopy for chemical analysis (ESCA) and X‐ray diffractometry (XRD). © 2000 Society of Chemical Industry     

ATRP grafting from silica surface to create first and second generation of grafts

Summary (11'-Chlorodimethylsilylundecyl)-2-chloro-2-phenylacetate 2 as an atom transfer radical polymerisation (ATRP) initiator was bound covalently to the surface of silica. ATRP grafting of styrene monomer from the silica surface was achieved and the grafts were detached from the solid particles for analysis. It is shown that after polymerisation of a first generation of grafts and work-up of the thus grafted silica the chain ends of the grafts are still active to initiate a second monomer feed to further chain growth. Received: 17 July 1999/Revised version: 12 December 1999/Accepted: 10 January 2000     

Graft copolymerization of 4-vinyl pyridine onto isotactic polypropylene hydroperoxide by mutual irradiation method

An attempt has been made to graft copolymerize 4-vinyl pyridine onto isotactic polypropylene hydroperoxide by mutual irradiation method in an aqueous medium. Polypropylene hydroperoxide has been prepared by irradiating recrystallized polypropylene beads from a Co⁶⁰ source in the presence of air. The resulting polypropylene hydroperoxide beads have been used as the backbone polymer and grafting of 4-vinyl pyridine has been studied as a function of various reaction parameters. Optimum conditions for maximum percentage of grafting have been evaluated. Rate of grafting (R_g) has been determined as a function of preirradiation dose and initial monomer concentration. Water has been found to affect percentage of grafting. The graft copolymers have been characterized by spectroscopic method and isolation of the grafted poly(4-VP) from the graft copolymer. A plausible mechanism is proposed to explain the mutual grafting of 4-vinyl pyridine onto polypropylene hydroperoxide. © 1993 John Wiley & Sons, Inc.     

Grafting of selected presynthesized macromonomers onto various dispersions of silica particles

A new process was developed which enables one to obtain surface‐modified silica with a high heavy metal ion complexing ability. The synthetic approach is based on grafting of vinyl‐terminated macromonomers onto silica via covalent bonding. A proper selection of the macromonomer structure, molecular weight, and molecular weight distribution allows materials to be obtained with a range of desirable properties. The process has been tested on various dispersions (ranging from 35 and 200 μm) of silica particles and two structurally related macromonomers. Native silica and the resulting mixed organic–inorganic products were fully characterized by IR spectroscopy, SEM, yield of grafting (elemental analysis and calcination), density (helium pycnometry), specific surface area (BET method), and pore size (gas adsorption and mercury porosimetry) measurements. It was found that the corresponding polymers are effectively grafted onto the surface; the density, surface area, and pore size of the silica particles decrease with polymer grafting. Preliminary results on metal‐ion uptake indicate that polymer‐grafted silica exhibits an excellent complexing ability. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1287–1296, 2002     

Reaction kinetics of graft copolymerization and thermochemical studies of the degradation of poly(vinyl alcohol) graft copolymer

Poly(vinyl alcohol) (PVA) is a water‐soluble and biomedical polymer. 2‐Acrylamido‐2‐methyl‐1‐propanesulfonic acid was grafted onto PVA using ammonium persulfate as radical initiator. The influences of synthesis conditions such as temperature, concentrations of initiator, PVA and monomer were investigated. Both the initial rate of grafting and the final percentage of grafting were increased by an increase in reaction temperature. The reaction kinetics were studied to determine the rate constants of the first‐order reactions. An activation energy of 16.3 kJ mol^?1 was found for the grafting reaction. The graft copolymers were characterized by IR and intrinsic viscosity measurements. A proposed mechanism of the grafting reaction is discussed. Kinetics of the thermal degradation were studied using a thermogravimetric method and the order of thermal stabilities are given. The apparent activation thermodynamic parameters, E_a, ΔH*, ΔS* and ΔG* were determined and correlated to the thermal stabilities of the homo‐ and grafted polymers. © 2001 Society of Chemical Industry     

Styrene‐assisted melt‐free radical grafting of glycidyl methacrylate onto isotactic poly(1‐butene)

The melt‐free radical grafting of glycidyl methacrylate (GMA) onto powered isotactic poly(1‐butene) (iPB‐1) using styrene (St) as a comonomer in a Haake mixer was studied. The effects of temperature, initial GMA, and peroxide concentration, as well as the addition of St comonomer, on the final grafting degree, grafting efficiency, and the melt flow rate of grafted polymer were studied. It was shown that the addition of St as a comonomer could significantly enhance the grafting degree of GMA on iPB‐1 and reduce the extent of degradation of iPB‐1 to some degree. It has been found that the grafting degree of dual‐monomer melt‐grafted iPB‐1 was about twice that of single‐monomer‐grafted iPB‐1 for the same monomer and peroxide concentrations. The grafting of GMA onto iPB‐1 remarkably accelerated the crystal form II → I transformation of iPB‐1. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Photoinitiated surface grafting of synthetic fibers,III. Photoinitiated surface grafting of poly(ethylene terephthalate) fibers

Photoinitiated surface grafting of acrylic acid (AA), acrylamide (AM) and 4-vinyl pyridine (VP) onto poly(ethylene terephthalate) (PET) fibers (a commercial textile yarn) has been studied using benzophenone (BP) as photoinitiator. A continuous process as previously described has been applied, which involves presoaking of the PET yarn in a solution of initiator and monomer in acetone and UV irradiation in nitrogen atmosphere. The resulting grafted polymer on the fiber surface has been analyzed by ESCA, titration of carboxy groups (grafted AA), and dye absorption. The relative ESCA intensities (RI) of O1s/C1s and N1s/C1s are used as measure for grafted AA, AM and VP, respectively, after recording the RI-values for ungrafted fibers. For grafting with AA, the RI-values increased from 32.8% (background) to 48.6% after 20 s irradiation time. The amount of carboxy groups measured by titration increased from 0.045 to 0.106 mmol/m². Assuming an even coverage of grafted AA polymer, this means a grafted layer of 4.8 nm thickness. After grafting, the adsorption of the dye Crystal Violet (CV) from aqueous solution increased by about 3 times. With AM as monomer, the RI-values increased from 2.6 (background) to 14.8% and the adsorption of a direct dye Sirius Lichtbordo B-LL increased by about 6 times. With VP as grafted monomer, the RI-values increased from about 2.6 (background) to 5.1% and the adsorption of the direct dye increased by about 4 times.     

Synthesis of controlled thermoresponsive PET track‐etched membranes by ATRP method

Controlled thermoresponsive PET track‐etched membranes were synthesized by grafting N‐isopropylacrylamide (NIPAAm) onto the membrane surface via atom transfer radical polymerization (ATRP). The initial measurements were made to determine the anchoring of ATRP initiator on PET membrane surface. Thereafter, polymerization was carried out to control the mass of polymer by controlling reaction time grafted from the membrane surface and, ATR‐FTIR, grafting degree measurements, water contact angle measurements, TGA, and SEM were used to characterize changes in the chemical functionality, surface and pore morphology of membranes as a result of modification. Water flux measurements were used to evaluate the thermoresponsive capacity of grafted membranes. The results show the grafted PET track‐etched membranes exhibit rapid and reversible response of permeability to environmental temperature, and its permeability could be controlled by controlling polymerization time using ATRP method. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Preparation of an acrylics‐grafted polyester and its aqueous dispersion—mechanical properties of acrylics‐grafted polyesters

Mechanical properties of grafted polyesters were discussed. In the case of grafting of acrylics of more than 25% in the grafting product, mechanical properties of the grafting products decreased greatly compared with the raw polyester. The influence of the molecular structure of the grafted polyester was not observed. The effect of composition of the grafted polymers was discussed. Mechanical properties varied with the composition of the side chain. In the case of grafting onto aromatic polyesters, grafting of an aromatic unsaturated monomer improved the mechanical properties of the grafted polymer. On the other hand, in the case of grafting onto an aliphatic polyester, grafting of an aliphatic unsaturated monomer improved mechanical properties of the grafting polymer. We found that the grafting of the polymer having a high compatibility with the polyester improved the mechanical properties of the grafting products, from the determination of the compatibility of each polymer and the mechanical properties of the grafting products. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 75: 1149–1157, 2000     

Dynamic Mechanical Properties and Adhesive Joint Strengths of Emulsion Polymers Produced by Power Feed Technique. II. Chemical Structure of Grafted Power Feed Polymer

Power feed copolymers were synthesized using styrene and n-butyl acrylate through a non-uniform feeding emulsion polymerization. Poly(vinyl alcohol) (PVA) was used as a protective colloid, onto which vinyl monomers were grafted. With the increase of PVA, grafting was also increased. Feeding method did not affect grafting nor grafting efficiency to a great extent. However, the amount of initiator had a negative correlation against grafting or grafting efficiency. From NMR spectroscopy, it was known that n-butyl acrylate monomer grafted onto PVA rather than copolymerized with styrene monomer. In order to increase the cohesive strengths of each phase, grafting was introduced to the power feed polymerization. In these cases, the chemical structure of grafted power feed polymer was investigated.     

Dynamic Mechanical Properties and Adhesive Joint Strengths of Emulsion Polymers Produced by Power Feed Technique. II. Chemical Structure of Grafted Power Feed Polymer

Power feed copolymers were synthesized using styrene and n-butyl acrylate through a non-uniform feeding emulsion polymerization. Poly(vinyl alcohol) (PVA) was used as a protective colloid, onto which vinyl monomers were grafted. With the increase of PVA, grafting was also increased. Feeding method did not affect grafting nor grafting efficiency to a great extent. However, the amount of initiator had a negative correlation against grafting or grafting efficiency. From NMR spectroscopy, it was known that n-butyl acrylate monomer grafted onto PVA rather than copolymerized with styrene monomer. In order to increase the cohesive strengths of each phase, grafting was introduced to the power feed polymerization. In these cases, the chemical structure of grafted power feed polymer was investigated.