Synthesis of Pd/C Catalyst by Modified Polyol Process for Formic Acid Electrooxidation

Pd catalyst supported on Vulcan XC‐72 carbon black was prepared by a modified polyol process. Its performance was compared with that of Pd/C catalyst prepared by impregnation reduction method by using NaBH₄ as a reducing agent for formic acid electrooxidation. Their physical characterisations were tested by means of energy dispersive analysis of X‐ray, X‐ray diffraction and transmission electron micrographs. Their activities were presented by cyclic voltammetry and chronoamperometry. The results show that the particle sizes of Pd/C catalysts prepared by modified polyol process and impregnation reduction method are 3.9 and 7.9 nm, respectively. The size dispersion of the former is narrower and more homogeneous than that of the latter. However, both of Pd/C catalysts display the characteristic diffraction peaks of a Pd face‐centred cubic (f.c.c.) crystal structure. The results of electrochemical measurements present that the Pd/C catalyst prepared by modified polyol process has the higher electrocatalytic activity and stability for formic acid electrooxidation in comparison to the Pd/C one by impregnation reduction method due to the particle size effect, and its peak current density of CV and the current of chronoamperometric curve at 1,000 s reach 33.2 and 11.2 mA cm^–2, respectively.     

ZrC–C and ZrO2–C as Novel Supports of Pd Catalysts for Formic Acid Electrooxidation

The Pd/ZrC–C and Pd/ZrO₂–C catalysts with zirconium compounds ZrC or ZrO₂ and carbon hybrids as novel supports for direct formic acid fuel cell (DFAFC) have been synthesized by microwave‐assisted polyol process. The Pd/ZrC–C and Pd/ZrO₂–C catalysts have been characterized by X‐ray diffraction (XRD), X‐ray photoelectron spectroscopy (XPS), energy dispersive analysis of X‐ray (EDAX), transmission electron microscopy (TEM), and electrochemical measurements. The physical characteristics present that the zirconium compounds ZrC and ZrO₂ may promote the dispersion of Pd nanoparticles. The results of electrochemical tests show that the activity and stability of Pd/ZrC–C and Pd/ZrO₂–C catalysts show higher than that of Pd/C catalyst for formic acid electrooxidation due to anti‐corrosion property of zirconium compounds ZrC, ZrO₂, and metal–support interaction between Pd nanoparticles and ZrC, ZrO₂. The Pd/ZrC–C catalyst displays the best performance among the three catalysts. The peak current density of formic acid electrooxidation on Pd/ZrC–C electrode is nearly 1.63 times of that on Pd/C. The optimal mass ratio of ZrC to XC‐72 carbon is 1:1 in Pd/ZrC–C catalyst with narrower particle size distribution and better dispersion on surface of the mixture support, which exhibits the best activity and stability for formic acid electrooxidation among all the samples.     

Effect of pH Value on Performance of PtRu/C Catalyst Prepared by Microwave‐Assisted Polyol Process for Methanol Electrooxidation

PtRu/C catalysts with different mean particle sizes have been synthesised by microwave‐assisted polyol process at various pH values and characterised by transmission electron microscopy (TEM), energy dispersive analysis of X‐ray (EDAX) and X‐ray diffraction (XRD). Their electrochemical performances have been tested by cyclic voltammetry, amperomeric i–t, and CO‐stripping techniques. The effects of pH values on performances of the PtRu/C catalysts have been mainly investigated. It has been found that the particle size, composition and catalytic activity of the PtRu/C catalyst are very sensitive to the pH value of reducing solution, and the PtRu/C catalyst prepared at the pH value of 8 exhibits the better performance for methanol electrooxidation than the other samples. The size of the nanoparticles decreases as the pH value increases from 0.2 to 10 with the largest size of 4.4 nm and the smallest one of 2.1 nm. The two metal elements distribute uniformly in the catalyst and their metal loadings are similar to the theoretical value.     

Highly Active Carbon‐supported PdSn Catalysts for Formic Acid Electrooxidation

PdSn/C catalysts with different atomic ratios of Pd to Sn were synthesised by a NaBH₄ reduction method. Electrochemical tests show that the alloy catalysts exhibit significantly higher catalytic activity and stability for formic acid electrooxidation (FAEO) than the Pd/C catalyst prepared with the same method. XRD and TEM indicate that a particle‐size effect is not the main cause for the high performance. XPS confirms that Pd is modified by Sn through an electronic effect which can decrease the adsorption strength of poisonous intermediates on Pd and thus promote the FAEO greatly.     

Nanoporous PdNi/C Electrocatalyst Prepared by Dealloying High‐Ni‐content PdNi Alloy for Formic Acid Oxidation

To improve the electrochemical performance of Pd‐based catalysts for formic acid oxidation, a carbon supported nanoporous PdNi catalyst is prepared by dealloying high‐Ni‐content PdNi alloy nanoparticles in acid solution. The structure of nanoporous PdNi/C catalyst is characterized by X‐ray diffraction, transmission electron microscopy and X‐ray photoelectron spectroscopy. The electrocatalytic results show that the activity of the nanoporous PdNi/C catalyst is higher than that of nonporous Pd/C catalyst. The results demonstrate that the carbon‐supported nanoporous PdNi catalyst has a potential for application in direct formic acid fuel cells.     

The enhancement effect of MoOx on Pd/C catalyst for the electrooxidation of formic acid

Molybdenum oxide (MoO_x) was added to a Pd/C catalyst using a novel two-step procedure. The enhancement effect of MoO_x on Pd/C catalyst for the electrooxidation of formic acid was verified by electrochemical experiments. Compared to the Pd/C catalyst, the experimental results showed that the addition of MoO_x could significantly enhance the electrocatalytic performances for the electrooxidation of formic acid. Significant improvements in electrocatalytic activity and stability were primarily ascribed to the effect of MoO_x on the Pd catalyst. In addition to the large specific surface area, the hydrogen spillover effect is speculated to have accelerated the electrooxidation rate of formic acid in the direct pathway.     

Highly dispersed carbon-supported Pd nanoparticles catalyst synthesized by novel precipitation–reduction method for formic acid electrooxidation

The highly dispersed and ultrafine carbon-supported Pd nanoparticles (Pd/C) catalyst is synthesized by using an improved precipitation–reduction method, which involves in Pd^II → PdO·H₂O → Pd⁰ reaction path. In the method, palladium oxide hydrate (PdO·H₂O) nanoparticles (NPs) with high dispersion is obtained easily by adjusting solution pH in the presence of 1,4-butylenediphosphonic acid (H₂O₃P-(CH₂)₄-PO₃H₂, BDPA). After NaBH₄ reduction, the resulting Pd/C catalyst possesses high dispersion and small particle size. As a result, the electrochemical measurements indicate that the resulting Pd/C catalyst exhibits significantly high electrochemical active surface area and high electrocatalytic performance for formic acid electrooxidation compared with that prepared by general NaBH₄ reduction method.     

Size-controlled synthesis and impedance-based mechanistic understanding of Pd/C nanoparticles for formic acid oxidation

This work provides a detailed electrochemical impedance study for formic acid electro-oxidation on size-controlled Pd/C nanoparticles, the synthesis of which was done by a simple protocol using ethylene glycol as a reducing agent. By controlling KOH concentration, this strategy provides a synthesis method for Pd nanoparticles with a selective size range of 3.9–7.5 nm. The as-prepared Pd nanoparticles exhibited size-dependent electrochemical property and electrochemical characterizations of four different Pd/C nanocatalysts (3.9, 5.2, 6.1, and 7.5 nm) showed that Pd particle with average size of 6.1 nm has the highest formic acid oxidation activity. Electrochemical impedance-based characterizations of formic acid oxidation on Pd/C suggested that at high potentials the adsorbed oxygen species could block the catalyst surface and inhibit the oxidation reaction, as reflected by the negative polarization resistance. Unlike Pd/C, the intermediate adsorbed CO species (CO_ads) plays a critical role for formic oxidation on Pt/C and thus the impedance spectra of Pd/C and Pt/C appear different potential-dependent patterns in the second quadrant. The issue of CO was investigated by an impedance investigation of Pd/C in a mixture of formic acid containing dissolved CO.     

Formic acid oxidation by carbon-supported palladium catalysts in direct formic acid fuel cell

The oxidation of formic acid by the palladium catalysts supported on carbon with high surface area was investigated. Pd/C catalysts were prepared by using the impregnation method. 30 wt% and 50 wt% Pd/C catalysts had a high BET surface area of 123.7 m²/g and 89.9 m²/g, respectively. The fuel cell performance was investigated by changing various parameters such as anode catalyst types, oxidation gases and operating temperature. Pd/C anode catalysts had a significant effect on the direct formic acid fuel cell (DFAFC) performance. DFAFC with Pd/C anode catalyst showed high open circuit potential (OCP) of about 0.84 V and high power density at room temperature. The fuel cell with 50 wt% Pd/C anode catalyst using air as an oxidant showed the maximum power density of 99 mW/cm². On the other hand, a fuel cell with 50 wt% Pd/C anode catalyst using oxygen as an oxidant showed a maximum power density of 163 mW/cm² and the maximum current density of 590 mA/cm² at 60 °C.     

Sonochemical synthesis of Pt-doped Pd nanoparticles with enhanced electrocatalytic activity for formic acid oxidation reaction

Pt-doped Pd nanoparticle catalysts (Pd _n Pt, n is 12, 15 and 19) supported on carbon were synthesized by an ultrasound assisted polyol method. The catalysts were characterized by X-ray diffraction, transmission electron microscopy, and energy dispersive X-ray spectroscopy. The electrochemical activity of the electrocatalysts was investigated in terms of formic acid oxidation reaction (FAOR) at low concentration of formic acid in 0.1 M perchloric acid at room temperature. Formic acid oxidation on the Pd _n Pt/C commences at lower potential than a commercial Pt/C. Pd₁₉Pt/C catalyst showed the highest catalytic activity in FAOR compared to that of other catalysts. The obtained electrochemical results from voltammograms indicate that Pt-doped Pd catalysts can be a promising candidate for the anode material in direct formic acid fuel cells. The synthesis procedure is not only a very facile route but also a mass producible method for preparing carbon supported alloy nanoparticles.     

Performance characterization of direct formic acid fuel cell using porous carbon-supported palladium anode catalysts

Palladium particles supported on porous carbon of 20 and 50 nm pore diameters were prepared and applied to the direct formic acid fuel cell (DFAFC). Four different anode catalysts with Pd loading of 30 and 50 wt% were synthesized by using impregnation method and the cell performance was investigated with changing experimental variables such as anode catalyst loading, formic acid concentration, operating temperature and oxidation gas. The BET surface areas of 20 nm, 30 wt% and 20 nm, 50 wt% Pd/porous carbon anode catalysts were 135 and 90 m²/g, respectively. The electro-oxidation of formic acid was examined in terms of cell power density. Based on the same amount of palladium loading with 1.2 or 2 mg/cm², the porous carbon-supported palladium catalysts showed higher cell performance than unsupported palladium catalysts. The 20 nm, 50 wt% Pd/porous carbon anode catalyst generated the highest maximum power density of 75.8 mW/cm² at 25 °C. Also, the Pd/porous carbon anode catalyst showed less deactivation at the high formic acid concentrations. When the formic acid concentration was increased from 3 to 9 M, the maximum power density was decreased from 75.8 to 40.7 mW/cm² at 25 °C. Due to the high activity of Pd/porous carbon catalyst, the cell operating temperature has less effect on DFAFC performance.     

Efficient Anchorage of Palladium Nanoparticles on the Multi‐Walled Carbon Nanotubes as Electrocatalyst for the Hydrazine Electrooxidation in Strong Acidic Solutions

A facile homogeneous precipitation–reduction reaction method, which involves PdCl₂ → PdO · H₂O → Pd⁰ reaction path, is used to synthesize the multi‐walled carbon nanotubes (MWCNTs) supported Pd nanoparticles (Pd/MWCNTs) catalysts. The particle size of Pd/MWCNTs catalysts can be easily tuned by controlling the hydrolysis temperature of PdCl₂. X‐ray diffraction (XRD) and transmission electron microscopy (TEM) measurements show the particle size of Pd/MWCNTs catalysts increases with hydrolysis temperature of PdCl₂, which is ascribed to the fact that the particle size of PdO · H₂O nanoparticles increases with hydrolysis temperature of PdCl₂. At the lower hydrolysis temperature, the as‐prepared Pd/MWCNTs catalyst possesses the higher dispersion and the smaller particle size. Consequently, the resultant Pd/MWCNTs catalyst exhibits the big electrochemical active surface area and the excellent electrocatalytic performance for hydrazine electrooxidation in strong acidic solutions. In addition, the electrochemical measurement indicate that particle size effect of Pd‐NPs occurs during the N₂H₄ electrooxidation. In brief, the mass activity and specific activity of the Pd/MWCNTs catalyst increases and decreases with decreasing the particle size of Pd‐NPs for the N₂H₄ electrooxidation, respectively.     

Electrocatalytic Performance of Palladium Dendrites Deposited on Titania Nanotubes for Formic Acid Oxidation

Pd catalyst with dendritic morphology was synthesized on ordered and uniformly distributed titania nanotubes (TNT/Ti), and bare Ti by a simple electrochemical deposition process. The influence of support morphology was studied in relation to Pd deposition and its electro catalytic oxidation of formic acid. The structural property of Pd dendrites was characterized by scanning electron microscopy and X‐ray diffraction. The electrochemical study showed the activity and durability of Pd/TNT/Ti catalyst for formic acid oxidation was enhanced compared to Pd/Ti electro catalyst. The synergetic contribution from TNT/Ti as support for Pd and its enhanced catalytic activity is discussed.     

The influence of the crystal structure of TiO2 support material on Pd catalysts for formic acid electrooxidation

The influence of the crystal structure of TiO₂ support material on Pd catalyst-mediated formic acid electrooxidation was investigated. Pd/TiO₂ catalysts were synthesized by loading Pd on TiO₂ with different crystal structures obtained by calcinations at different temperatures. Electrochemical tests showed that TiO₂ with the rutile structure improved the catalytic activity of Pd nanoparticles toward formic acid electrooxidation. Physicochemical and electrochemical characterizations revealed that the enhancement of Pd/TiO₂ (rutile) catalytic activity arose from uniform dispersion of Pd nanoparticles, an increase in surface-active sites, and good tolerance to the adsorption of poisonous intermediates (such as CO_ad, COOH_ad and so on).     

One-step growth of 3-5 nm diameter palladium electrocatalyst in a carbon nanoparticle-chitosan host and characterization for formic acid oxidation

The electrochemical formation of a palladium nanoparticle catalyst composite material has been investigated. A carbon nanoparticle-chitosan host film deposited onto a carbon substrate electrode has been employed to immobilize PdCl₂ as catalyst precursor. A one-step electrochemical reduction process gave Pd nanoparticles within the chitosan matrix with different levels of loading, on different carbon substrates, and with a reproducible catalyst particle diameter of ca. 3-5 nm. High activity for formic acid oxidation has been observed in aqueous phosphate buffer medium. The oxidation of formic acid has been investigated as a function of pH and maximum catalyst activity was observed at pH 6. When varying the formic acid concentration, limiting behaviour consistent with a “resistance effect” has been observed. A flow cell system based on a screen-printed carbon electrode has been employed to establish the effect of hydrodynamic conditions on the formic acid oxidation. Both increasing the convective-diffusion mass transport rate and increasing the concentration of formic acid caused the oxidation peak current to converge towards the same “resistance limit”. A mechanistic model to explain the resistance effect based on CO₂ flux and localized CO₂ gas bubble formation at the Pd nanoparticle modified carbon nanoparticle-chitosan host film has been proposed.     

Pd nanoparticles supported on carbon-modified rutile TiO2 as a highly efficient catalyst for formic acid electrooxidation

In this article, Pd nanoparticles supported on carbon-modified rutile TiO₂ (CMRT) as a highly efficient catalyst for formic acid electrooxidation were investigated. Pd/CMRT catalyst was synthesized by using liquid phase reduction method in which Pd nanoparticles was loaded on the surface of CMRT obtained through a chemical vapor deposition (CVD) process. Pd/CMRT shows three times the catalytic activity of Pd/C, as well as better catalytic stability towards formic acid electrooxidation. The enhanced catalytic property of Pd/CMRT mainly arises from the improved electronic conductivity of carbon-modified rutile TiO₂, the dilated lattice constant of Pd nanoparticles, an increasing of surface steps and kinks in the microstructure of Pd nanoparticles and slightly better tolerance to the adsorption of poisonous intermediates.     

Ultrasonic-assisted synthesis of Pd–Ni alloy catalysts supported on multi-walled carbon nanotubes for formic acid electrooxidation

Pd–Ni alloys with different compositions (i.e. Pd₂Ni, PdNi, PdNi₂) dispersed on multi-walled carbon nanotubes (MWCNTs) are prepared by ultrasonic-assisted chemical reduction. The X-ray diffraction (XRD) patterns indicate that all Pd and Pd–Ni nanoparticles exist as Pd face-centered cubic structure, while Ni alloys with Pd. The transmission electron microscopy (TEM) images show the addition of nickel decreases the particle size and improves the dispersion. The X-ray photoelectron spectroscopy (XPS) spectra demonstrate the electronic modification of Pd by nickel doping. The electrochemical measurements reveal that the PdNi catalysts have better catalytic activity and stability for formic acid electrooxidation, among them PdNi/MWCNTs is the best. The performance enhancement is ascribed to the increase of electroactive surface area (EASA) and nickel doping effect which might modify the electronic structure.     

Electrooxidation of formic acid on carbon supported PtxPd1−x (x = 0-1) nanocatalysts

In this work, carbon supported Pt_xPd_1−x (x = 0-1) nanocatalysts were investigated for formic acid oxidation. These catalysts were synthesized by a surfactant-stabilized method with 3-(N,N-dimethyldodecylammonio) propanesulfonate (SB12) as the stabilizer. They show better Pt/Pd dispersion and higher catalytic performance than the corresponding commercial catalysts. Furthermore, the electrocatalytic properties of Pt_xPd_1−x/C were found to depend strongly on the Pt/Pd deposition sequence and on the Pt/Pd atomic ratio. At a lower potential, formic acid oxidation current on co-deposited Pt_xPd_1−x/C catalysts increase with increasing Pd surface concentration. Nanoscale Pd/C is a promising formic acid oxidation catalyst candidate for the direct formic acid fuel cell.     

Synthesis, characterization and catalytic activity of an ultrafine Pd/C catalyst for formic acid electrooxidation

An ultrafine Pd/C catalyst with a uniformly sized and highly dispersed nanostructure was synthesized by an improved liquid phase reduction method; in this process, a complexone (trans-1,2-diaminocyclohexane-N,N,N′,N′-tetraacetic acid, C_yDTA) was used as an alternative stabilizer for the first time. Physicochemical characterizations indicated that the resulting Pd nanoparticles possessed ideal structural characteristics, including an average diameter of 2.1 nm, narrow size distribution ranging from 0.5 to 4.0 nm, no visible agglomerations, and no residual C_yDTA. Electrochemical tests showed that the catalytic activity of the obtained Pd/C catalyst for formic acid electrooxidation was 2.2 times greater than that of Pd/C catalyst prepared in the absence of C_yDTA. This improvement in the electrocatalytic performance was attributed to the uniformly sized and highly dispersed nanostructure, which provided a larger overall electrochemical active surface area.     

Formic acid electro-oxidation on carbon supported PdxPt1−x (0 ≥ x ≥ 1) nanoparticles synthesized via modified polyol method

Carbon supported nanoparticle catalysts of Pd_xPt_1−x (0 ≥ x ≥ 1) were synthesized using a modified polyol method and poly(N-vinyl-2-pyrrolidone) (PVP) as a stabilizer. Resulting nanoparticles were characterized by X-ray photoelectron spectroscopy (XPS), cyclic voltammetry (CV) and chronoamperommetry (CA) study for formic acid electro-oxidation. Surface composition of the synthesized nanoparticles found from XPS revealed the Pt surface segregation even for the Pd-rich compositions. It is suggested that the surface segregation behavior in PdPt nanoparticles supported on carbon may be influenced, in addition to the difference in Pd and Pt surface energies, by particle size and particle interaction with the support. According to CA, the carbon supported Pd nanoparticles show the highest initial activity towards formic acid electro-oxidation at the potential of 0.3 V (RHE), due to the promotion of the direct dehydrogenation mechanism. However its stability is quite poor resulting in the fast deactivation of the Pd surface. Addition of Pt considerably improves the steady-state activity of Pd in 12 h CA experiment. CA measurements show that the most active catalyst is Pd_0.5Pt_0.5 of 4 nm size, which displays narrow size distribution and Pd to Pt surface atomic ratio of 27-73.