Structural and nanomechanical properties of BiFeO3 thin films deposited by radio frequency magnetron sputtering

The nanomechanical properties of BiFeO₃ (BFO) thin films are subjected to nanoindentation evaluation. BFO thin films are grown on the Pt/Ti/SiO₂/Si substrates by using radio frequency magnetron sputtering with various deposition temperatures. The structure was analyzed by X-ray diffraction, and the results confirmed the presence of BFO phases. Atomic force microscopy revealed that the average film surface roughness increased with increasing of the deposition temperature. A Berkovich nanoindenter operated with the continuous contact stiffness measurement option indicated that the hardness decreases from 10.6 to 6.8 GPa for films deposited at 350°C and 450°C, respectively. In contrast, Young''s modulus for the former is 170.8 GPa as compared to a value of 131.4 GPa for the latter. The relationship between the hardness and film grain size appears to follow closely with the Hall–Petch equation.     

Mechanical properties of MWPECVD diamond coatings on Si substrate via nanoindentation

The mechanical properties of polycrystalline diamond coatings with thickness varying from 0.92 to 44.65 μm have been analysed. The tested samples have been grown on silicon substrates via microwave plasma enhanced chemical vapour deposition from highly diluted gas mixtures CH₄-H₂ (1% CH₄ in H₂). Reliable hardness and elastic modulus values have been assessed on lightly polished surface of polycrystalline diamond films.The effect of the coating thickness on mechanical, morphological and chemical-structural properties is presented and discussed. In particular, the hardness increases from a value of about 52 to 95 GPa and the elastic modulus from 438 to 768 GPa by varying the coating thickness from 0.92 to 4.85 μm, while the values closer to those of natural diamond (H = 103 GPa and E = 1200 GPa) are reached for thicker films (> 5 μm). Additionally, the different thickness of the diamond coatings permits to select the significance of results and to highlight when the soft silicon substrate may affect the measured mechanical data. Thus, the nanoindentation experiments were made within the range from 0.65% to 10% of the film thickness by varying the maximum load from 3 to 80 mN.     

Influence of microstructure and phase composition on the nanoindentation characterization of bioceramic materials based on hydroxyapatite

The aim of the study was to investigate the influence of microstructure and phase composition on the mechanical behaviour of hydroxyapatite (HAp) and biphasic HAp/β-tricalcium phosphate (β-TCP) bioceramic materials using nanoindentation. The formation of β-TCP phase in the HAp ceramic had the predominant influence on the nanomechanical properties of compact ceramics. For investigated microstructures there appear to be a slight decrease in the elastic modulus with increasing load and a higher decrease in hardness, which are in agreement with upper bounds of the results reported in literature. Maximal value of reduced modulus and hardness is yielded with pure HAp, and is measured to be 133.76 GPa for average grain size of 3 μm and 12.18 GPa for average grain size of 140 nm, respectively. The average modulus and hardness results for HAp/β-TCP ceramics with higher (101.61 GPa, 6.76 GPa) and lower grain size (115.72 GPa, 8.76 GPa) show sufficient mechanical properties in order to serve as hard tissue replacement material.     

Influence of porosity on the mechanical properties of microporous β-TCP bioceramics by usual and instrumented Vickers microindentation

Beta-tricalcium phosphate [Ca₃(PO₄)₂, β-TCP] is a bioresorbable material showing an excellent biocompatibility. However, sintering of β-TCP is difficult and the material presents poor mechanical strength and a low resistance to crack-growth propagation. In this study, influence of the porosity on the hardness and the elastic modulus is studied by means of usual and instrumented microindentation tests. Nevertheless, indentation diagonals measurement by optical observations is not accurate due to the crack formation around the residual indent. That is why instrumented indentation test which allows deducing the hardness and the bulk modulus from the load-depth curve analysis is used as an alternative method. The corresponding hardness number can be calculated by using the maximum indentation depth (Martens Hardness) or the contact depth determined by Oliver and Pharr's method (Contact Hardness). But in order to give representative values when comparing classical and instrumented hardness measurements, Martens hardness is preferred because its value can be directly related to the value of the Vickers hardness number by simple geometrical considerations.In this work, bioceramics were produced by conventional sintering of β-TCP powders synthesized by aqueous precipitation. Different process conditions were chosen to obtain microporous ceramics with a porosity rate between 0 and 14% in volume. As main results, the elastic modulus is found decreasing between 166 GPa and 108 GPa and the hardness number from 4.4 GPa to 2.2 GPa when increasing the porosity rate. A model connecting mechanical properties to porosity rate and grain arrangement is validated for the elastic modulus whereas deviation is observed for the hardness number. However, we propose an original approach where the relative variation of the two mechanical properties can be expressed with a unique relation as a function of the porosity volume fraction.     

Effect of sintering temperature on the microstructure and mechanical properties of ZrO2-3 mol%Y2O3 sol–gel films

The microstructural evolution and mechanical properties of ZrO₂-3 mol%Y₂O₃ films were investigated as a function of the sintering temperature in the range from 100 °C to 1500 °C, using a battery of characterization techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM) and nanoindentation. It was found that the crystallization occurs at temperatures close to 300 °C. A gradual increase in the grain and crystallite sizes is observed as the sintering temperature increases up to 1000 °C, and above this sintering temperature the tendency changes abruptly with a rapid increase in these values. Although Young's modulus of the coatings did not change with sintering temperature, a slight decrease was observed in the hardness values above 1000 °C which is attributed to microstructure coarsening. Finally, a slight degradation of the films occurs above 1300 °C, which is due to the occurrence of a process of grain spheroidization.     

Mechanical properties at nanometric scale of alumina layers formed in sulphuric acid anodizing under burning conditions

A mechanical study (hardness, H and Young's modulus, E) at nanometric scale of the distribution of mechanical properties across the surface of porous anodic alumina (PAA) films formed during aluminium anodizing in sulphuric acid under burning conditions is presented. Statistical methods have been employed to extract the mechanical properties of the protruding oxide structures (POS) observed in the burning areas and the results have been compared with those obtained from the standard PAA (S-PAA) of the non-burning areas. The results indicated that H and E of the POS are 3.8 ± 0.3 and 80 ± 4 GPa, respectively, while those of the S-PAA are 6.8 ± 0.5 and 125 ± 8 GPa. Thus, the hardness and Young's modulus of POS are factors of about 1.6-1.8 times lower than those of S-PAA, indicating that POS have lower mechanical properties associated with their different chemical composition and structure.     

Nanoindentation study of microplasma sprayed hydroxyapatite coating

The microplasma sprayed (MPS) hydroxyapatite (HAP) coating on surgical grade SS316L, is an emerging material for bio-ceramic based implant application involving higher reliability. For this purpose, a 200 μm thick MPS-HAP coating was developed on SS316L substrate and characterized by XRD, SEM and FE-SEM techniques. The local mechanical properties of the coating, e.g. nano-hardness and Young's modulus were evaluated by nanoindentation technique carried out with a Berkovich indenter at various depths in the range of about 170–3000 nm on a polished top surface. The characteristic values of nano-hardness (1.5–5 GPa) and Young's modulus (∼60–100 GPa) obtained through the application of Weibull statistics to the experimentally measured data revealed a strong indentation size effect (ISE). Attempts were made to explain the genesis of ISE on the basis of some existing and some new concepts.     

Sintering dense boron carbide without grain growth under high pressure

Traditionally, densification and grain growth are two competing processes in sintering of ceramics. To improve the density, while limiting grain growth at the same time, an ultrahigh pressure (>1 GPa) is employed here and results in plastic deformation as the dominant densification mechanism during the sintering process. In this way, fully dense boron carbide (B₄C) structural ceramics without grain growth is prepared under the pressure of 4.5 GPa at low temperature of 1300°C in 5 minutes, while showing excellent mechanical properties such as Vickers hardness of 38.04 GPa, Young's modulus of 487.7 GPa, and fracture toughness of 3.87 MPa·m^1/2. This study should also facilitate the development of other structural ceramics for practical applications.     

Mechanical characterization of ultra-thin fluorocarbon films deposited by R.F. magnetron sputtering

Fluorocarbon films were deposited on silicon substrate by R.F. magnetron sputtering using a polytetrafluoroethylene (PTFE) target. Structure of the deposited films was studied by X-ray photoelectron spectroscopy (XPS). Hardness, elastic modulus and scratch resistance were measured using a nanoindenter with scratch capability. -CF_x (x = 1, 2, 3) and C-C units were found in the deposited fluorocarbon films. The hardness and elastic modulus of the films are strongly dependent on the R.F. power and deposition pressure. The film hardness is in the range from 0.8 GPa to 1.3 GPa while the film elastic modulus is in the range from 8 GPa to 18 GPa. Harder films exhibit higher scratch resistance. Differences in nanoindentation behavior between the deposited fluorocarbon films, diamond-like carbon (DLC) films and PTFE were discussed. The fluorocarbon films should find more applications in the magnetic storage and micro/nanoelectromechanical systems.     

Features of crystal structures and thermo-mechanical properties of weberites RE3NbO7 (RE=La,Nd, Sm,Eu, Gd) ceramics

The features of crystal structures, thermo-mechanical properties and their dominant mechanisms of weberites RE₃NbO₇ were studied as high-temperature oxides. We concentrated on connections between structures and thermo-mechanical properties, the influences of bond lengths, lattice distortion degrees and microstructures on these properties were estimated. The shortening of bond length and increment of bonding strength would lead to the increase of mechanical properties. The Vickers hardness (4.5-7.8 GPa) and toughness (0.5-1.6 MPa·m^1/2) of weberites RE₃NbO₇ are enhanced by grain refinement and increment of bond strength, while crystal structures, bond lengths, and lattice distortion degrees influenced their Young's modulus (100-170 GPa). Nano-indentation was applied to test the influence of microstructures on modulus and hardness. The dominant mechanisms for mechanical properties and thermal conductivity were proposed, which was conducive to properties tailoring and engineering applications of weberites RE₃NbO₇ oxides.     

Evaluation of mechanical properties and hydrophobicity of room-temperature,moisture-curable polysilazane coatings

Polysilazane coatings have a broad need in real-life applications, which require low processing or working temperature. In this work, five commercially available polysilazanes have been spin-coated on polycarbonate substrates and cured in ambient environment and temperature to obtain transparent, crack-free, and dense films. The degree of crosslinking is found to have a significant impact on the hardness and Young's modulus of the polysilazane films but has a minor influence on the film thickness and hydrophobicity. Among all five polysilazane coatings, the inorganic perhydropolysilazane-based coating exhibits the largest hardness (2.05 ± 0.01 GPa) and Young's modulus (10.76 ± 0.03 GPa) after 7 days of curing, while the polyorganosilazane-derived films exhibit higher hydrophobicity. The molecular structure of polysilazanes plays a key role in mechanical properties and hydrophobicity of the associated films, as well as the adhesion of coatings to substrates, providing an intuitive and reliable way for selecting a suitable polysilazane coating material for a specific application.     

Preparation and corrosion assessment of electrodeposited Ni–SiC composite thin films

Ni–SiC composite thin films were successfully prepared via direct-current (DC) and ultrasonic pulse-current (UPC) deposition. The morphologies, mechanical properties, and corrosion properties of the films were investigated via atomic force microscopy, X-ray diffraction (XRD), Vickers hardness test, scanning electron microscope (SEM), cyclic polarization, and gravimetric analysis. The results show that the Ni–SiC composite thin films synthesized via UPC deposition possess a compact and exiguous surface morphology. The XRD results indicate that the average grain diameters of Ni and SiC in the UPC-deposited thin film are 63.6 and 38.5 nm, respectively. The maximum microhardness values for the DC- and UPC-deposited Ni–SiC composite thin films prepared are 871.7 and 924.3 HV, respectively. In the corrosion tests, the UPC-deposited films have a higher corrosion resistance than those prepared by DC deposition with the same SiC content.     

Influence of nitrogen gas over microstructural,vibrational and mechanical properties of CVD Titanium nitride (TiN) thin film coating

In this experimental investigation, the influence of different N₂ gas flow rates on different properties (e.g. morphological, mechanical, etc.) of chemical vapor deposited (CVD) Titanium nitride (TiN) coatings has been discussed. The TiN coatings had been grown on Si (100) substrate at elevated temperature (1000 °C) using Titanium dioxide (TiO₂) powder. SEM images reveal a dense uniform microstructure with an irregular surface pattern. The surface roughness of the coatings was found to be increased from 12.42 to 28.56 nm with an increase in flow rate. XRD results indicate a B1 NaCl crystal structure of the film with reduced crystallite size with the increasing N₂ flow rate. Through the corrosion test, it has been observed that due to the variation of N₂ flow rate the corrosion resistance of the films decreases with increasing N₂ flow rate. The mismatch of thermal expansion co-efficient in between Si substrate and TiN thin film reduces with higher N₂ flow rate. The acoustic and optic phonon mode of TiN coatings have been shifted to higher intensities with higher N₂ flow rate. The mechanical properties of the film reveal that the maximum value of hardness (H) and Young's modulus (E) are 30.14 and 471.85 GPa respectively.     

Thermal annealing behaviour of alloyed DLC films on steel: Determination and modelling of mechanical properties

A shortcoming of diamond-like carbon (DLC) films is the poor stability of their microstructure and properties at elevated temperatures. In this study, the effect of annealing on the stability of DLC films alloyed with silicon and deposited on steel is investigated. A comprehensive study of the mechanical properties is carried out by a novel method combining normal indentations with micro- and macroindentors assisted by finite element calculations of the indentation. The mechanical properties of the layers are correlated to structural changes in the film and to interface reactions.While it has become a common practice to determine hardness and the Young's modulus of thin films by nanoindentation and to calculate residual stresses from the bending of the film/substrate system, evaluation of the interface toughness, which is a measure of adhesion, and of the film rupture strength is less straightforward. Here, Hertzian-type ring cracks are generated in the film by nanoindentation of the film/substrate system with spherical diamond tips. From the critical load for crack generation the film rupture strength is deduced using finite element calculations. Similarly, Rockwell C hardness tests in combination with calculations are performed to measure the interface toughness.Applying these methods to DLC films on steel, it has been found that the Young's modulus decreases with increasing silicon content and the residual stress drops below 1 GPa. The rupture strength approaches its theoretical limit of E/10. Annealing at 500 °C reduces the adhesion energy significantly. The variation of mechanical properties can be attributed to structural changes in the film as investigated by Raman spectroscopy.     

On the elastic constants of amorphous carbon nitride

Elastic and thermomechanical properties of amorphous carbon nitrite thin films as a function of nitrogen concentration are reported. The films were prepared by ion beam assisted deposition with nitrogen concentrations ranging from 0 to 33 at.%. By using a combination of the thermally induced bending technique and nano-indentation measurements it was possible to calculate independent values for the Young's modulus, the Poisson's ratio, as well as the thermal expansion coefficient of the films. The hardness and elastic recovery are discussed in terms of the Young's modulus and the Poisson's ratio.     

Synthesis and characteristics of fly ash and bottom ash based geopolymers–A comparative study

The research was carried out to develop geopolymers mortars and concrete from fly ash and bottom ash and compare the characteristics deriving from either of these products. The mortars were produced by mixing the ashes with sodium silicate and sodium hydroxide as activator solution. After curing and drying, the bulk density, apparent density and porosity, of geopolymer samples were evaluated. The microstructure, phase composition and thermal behavior of geopolymer samples were characterized by scanning electron microscopy, XRD and TGA-DTA analysis respectively. FTIR analysis revealed higher degree of reaction in bottom ash based geopolymer. Mechanical characterization shows, geopolymer processed from fly ash having a compressive strength 61.4 MPa and Young's modulus of 2.9 GPa, whereas bottom ash geopolymer shows a compressive strength up to 55.2 MPa and Young's modulus of 2.8 GPa. The mechanical characterization depicts that bottom ash geopolymers are almost equally viable as fly ash geopolymer. Thermal conductivity analysis reveals that fly ash geopolymer shows lower thermal conductivity of 0.58 W/mK compared to bottom ash geopolymer 0.85 W/mK.     

Mechanical properties of films of poly(vinyl alcohol) derived from vinyl trifluoroacetate

In order to study the influence of the stereoreguralities of polymer chains on the mechanical properties of films of poly(vinyl alcohol) (PVA)_(VTFA) derived from vinyl trifluoroacetate, the strength of the film was measured. In the case of undrawn PVA_(VTFA) films, Young's modulus and strength at break were the smallest at the annealing temperature of about 100°C. It is considered to be due to the melt of small microcrystals and the increase in mobility of chains in amorphous parts. Young's moduli of undrawn PVA_(VTFA) films were in the range of 1.50–3.75 GPs and the values were higher than that (0.17–0.36 GPa) of undrawn film of commercial PVA with the low concentration of syndiotacticity and the high concentration of head-to-head bounds. In the case of drawn, annealed PVA_(VTFA) films, the maximum Young's modulus was about 20 GPa.     

Electronic Structure and Mechanical Properties of NiB: A Promising Interphase Material for Future UHTCf/UHTC Composites

Weak interphases play a pivotal role by acting as mechanical fuse to deflect matrix cracks in future ultrahigh‐temperature ceramic fiber reinforced ceramic matrix (UHTC_f/UHTC) composites. However, the interphase materials are not available yet. In this work, the electronic structure, chemical bonding, and mechanical properties of NiB, which is a promising interphase material for UHTC_f/UHTC composites, were investigated. NiB has relatively low shear modulus of 116 GPa, moderate Young's modulus of 307 GPa, but high bulk modulus of 287 GPa. The Pugh's ratio G/B is only 0.404 and the micro hardness is predicted to be 8.2 GPa, indicating that NiB belongs to “soft” and “ductile” UHTCs. The possible slip systems are [100](001), [010](001), and [001](010) due to the presence of metallic Ni–Ni and weak Ni–B bonding. Details on the electronic structure and directional dependence of shear and Young's moduli are disclosed to highlight the mechanisms that underpin the properties.     

Evolution of Structural and Mechanical Properties of TiN Films on SS 304LN

We investigate the effect of orientation and residual stress on mechanical properties of reactive magnetron‐sputtered TiN thin films on SS 304 LN with a function of substrate temperature. All these films are polycrystalline with a preferred orientation (200). Residual stress of these films were calculated by sin²Ψ technique and found to be in the range of ?2.6 to ?4.5 GPa. The hardness and modulus of these films ranged between 24–29 GPa and 326–388 GPa, respectively. Temperature‐dependent orientation change is clearly observed and this in turn influenced the residual stress. Hardness and modulus of these films exhibited dependence on the orientation and residual stress.     

Mechanical properties of oxynitride glasses

Oxynitride glasses combine a high refractoriness, with Tg typically >850°C, and remarkable mechanical properties in comparison with their parent oxide glasses. Their Young's modulus and fracture toughness reach 170 GPa and 1.4 MPa m^.5, respectively. Most reports show good linear relationships between glass property values and nitrogen content. There is a clear linear dependence of Young's modulus and microhardness on fractional glass compactness (atomic packing density). They also have a better resistance to surface damage induced by indentation or scratch loading. The improvements stem from the increase of the atomic network cross-linking—because of three-fold coordinated nitrogen—and of the atomic packing density, despite nitrogen being lighter than oxygen and the Si–N bond being weaker than the Si–O bond. For constant cation composition, viscosity increases by ∼3 orders of magnitude as ∼17 eq.% oxygen is replaced by nitrogen. For rare earth oxynitride glasses with constant N content, viscosity, Young's modulus, Tg, and other properties increase with increasing cation field strength (decreasing ionic radius). Research continues to find lighter, stiffer materials, including glasses, with superior mechanical properties. With higher elastic moduli, hardness, fracture toughness, strength, surface damage resistance, increased high temperature properties, oxynitride glasses offer advantages over their oxide counterparts.