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1.
In this research, the influences of adding talc mineral particles of 10 μm particle size on the shrinkage and the mechanical properties of injection molded polypropylene (PP)/talc composites were investigated. PP has a crystalline molecular structure and hence it possesses nonisotropic shrinkage along and across the flow directions. Addition of the talc mineral filler to PP induced an isotropic shrinkage in the molded part because of the nonisotropic shape of talc particles. The results of experiments indicated that the maximum flexural strength, maximum impact strength, and isotropic shrinkage were achieved by adding 10, 20, and 30 by weight percent of talc respectively. By incorporating of 10 wt% of talc particles into the PP matrix, the tensile strength was hardly affected but the occurrence of cold drawing phenomena in the tensile test was hindered considerably. The flake‐shape structure of talc filler played an important role in determining the molded part shrinkage and mechanical properties. POLYM. ENG. SCI., 47:2124–2128, 2007. © 2007 Society of Plastics Engineers  相似文献   

2.
Poly (vinyl alcohol) (PVA), a multi-hydroxyl polymer with excellent comprehensive properties, is an expected candidate to prepare high-performance polymer-based composites without using any coupling agents or compatibilisers. However, the poor thermal processability of PVA is its biggest obstacle. In this paper, by adopting polyol as a plasticiser, highly filled PVA/talc composites with good mechanical properties were successfully obtained through melt extrusion and injection, and the effects of talc size on structure and properties of the composites were studied. The results showed that talc highly filled PVA composites had satisfying melt processability, and the decrease of talc particle size increased the –OH groups on the edges of the talc layers, thus improving the compatibility between talc and PVA, and making talc particles dispersed more uniformly in PVA matrix. As a result, the composites with smaller talc particles had the higher threshold filler concentration to form the filler networks and the better flow behaviour. The smaller talc flakes also exhibited higher orientation in PVA matrix and induced more PVA molecular chains to orient along the melt flow direction, leading to the enhancement of the mechanical properties of the composites.  相似文献   

3.
The thermal conductivity of boron nitride (BN)‐filled poly(butylene terephthalate) (PBT) was investigated as a function of particle size, aspect ratio, surface area, surface chemistry, and concentration of BN as well as composite processing methods and conditions. In the low filler concentration region, a larger BN surface area resulted in lower thermal conductivity of the composites as a result of phonon scattering at interfaces. In the high filler concentration region the ease in forming filler networks, as reflected by the aspect ratio of BN, played a more dominant role. A percolation‐like behavior was observed when BN networks were formed while the thermal conductivity at close vicinity of the percolation threshold was not completely governed by the scaling law of classic percolation theory. High shear force employed in extrusion was effective in dispersing BN agglomerates into fine platelets while also inducing PBT degradation. When a low screw speed was used in extrusion followed by injection molding, the samples exhibited significantly lower thermal conductivity, which may be attributed to flow‐induced orientation of BN platelets in the direction perpendicular to the heat flow, relatively low concentration of filler at sample surfaces (skin‐core effect), and agglomeration of the BN platelets. POLYM. COMPOS. 26:778–790, 2005. © 2005 Society of Plastics Engineers  相似文献   

4.
《Polymer Composites》2017,38(8):1749-1755
Wood flour (WF)‐filled composites based on a polypropylene (PP)/recycled polyethylene terephthalate (r‐PET) matrix were prepared using two‐step extrusion. Maleic anhydride grafted polypropylene (MAPP) was added to improve the compatibility between polymer matrices and WF. The effects of filler and MAPP compatibilization on the water absorption, mechanical properties, and morphological features of PP/r‐PET/WF composites were investigated. The addition of MAPP significantly improved mechanical properties such as tensile strength, flexural strength, tensile modulus, and flexural modulus compared with uncompatibilized composites, but decreased elongation at break. Scanning electron microscopic images of fracture surface specimens revealed better interfacial interaction between WF and polymer matrix for MAPP‐compatibilized PP/r‐PET/WF composites. MAPP‐compatibilized PP/r‐PET/WF composites also showed reduced water absorption due to improved interfacial bonding, which limited the amount of absorbable water molecules. These results indicated that MAPP acts as an effective compatibilizer in PP/r‐PET/WF composites. POLYM. COMPOS., 38:1749–1755, 2017. © 2015 Society of Plastics Engineers  相似文献   

5.
Hybrid composites consisting of boron nitride (BN) platelets and carbon fibers (CF) in a polybutylene terephthalate (PBT) matrix were melt‐compounded, and their thermal and electrical conductivity, tensile, and rheological properties were investigated. While it does not lead to an enhancement in thermal conductivity with respect to PBT/BN composites, the results indicate that a combination of BN and CF in PBT can significantly reduce electrical conductivity of the composites compared to that of PBT/CF composites. The relative low thermal conductivity of the hybrid composites is attributed to CF breakage that occurred during the extrusion and alignment of CF in melt flow direction, which is normal to the heat flow encountered during the thermal conductivity tests induced by injection molding. The hybrid composites were, however, found to have better tensile properties and processibility than PBT/BN composites at the same total filler content. POLYM. COMPOS., 26:66–73, 2005. © 2004 Society of Plastics Engineers  相似文献   

6.
Poly(butylene terephthalate)/Poly(ethylene‐co‐alkyl‐acrylate)/carbon black (PBT‐EXA‐CB) blends, prepared through extrusion, were characterized as electrical conductive materials. In the composition range studied (55 ≤ PET % ≤ 75 w/w 5.5 ≤ CB % ≤ 11.1 w/w), various conductive behaviors were observed depending mainly on composition and poly(olefin) crystallinity. The observed positive temperature coefficient (PTC) is quite small compared to poly(olefin)‐CB systems, and our blends do not present a negative temperature coefficient (NTC) on complete melting of the CB‐containing phase, thus offering new possibilities for a regular electric power control. Volume expansion of both PBT and EXA was postulated to be the main parameter responsible for the thermal resistivity evolution through the range +20 to +170°C. A double‐percolation system between both the co‐continuous polymer phases and CB‐particles included in the poly(olefin) phase is postulated to explain these results.  相似文献   

7.
Ternary in situ composites based on poly(butylene terephthalate) (PBT), polyamide 66 (PA66), and semixflexible liquid crystalline polymer (LCP) were systematically investigated. The LCP used was an ABA30/PET liquid crystalline copolyesteramide based on 30 mol % of p‐aminobenzoic acid (ABA) and 70 mol % of poly(ethylene terephthalate) (PET). The specimens for thermal and rheological measurements were prepared by batch mixing, while samples for mechanical tests were prepared by injection molding. The results showed that the melting temperatures of the PBT and PA66 phases tend to decrease with increasing LCP addition. They also shifted toward each other due to the compatibilization of the LCP. The torque measurements showed that the ternary blends exhibited an apparent maximum near 2.5–5 wt % LCP. Thereafter, the viscosity of the blends decreased dramatically at higher LCP concentrations. Furthermore, the torque curves versus the PA66 composition showed that the binary PBT/PA66 blends can be classified as negative deviation blends (NDBs). The PBT/PA66/LCP blends containing up to 15 wt % LCP were termed as positive deviation blends (PDBs), while the blends with the LCP ≥25 wt % exhibited an NDB behavior. Finally, the tensile tests showed that the stiffness and tensile strength of ternary in situ composites were generally improved with increasing LCP content. The impact strength of ternary composites initially increased by the LCP addition, then deteriorated when the LCP content was higher than 10 wt %. The correlation between the mechanical properties and morphology of the blends is discussed. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1975–1988, 2000  相似文献   

8.
Ternary in‐situ poly(butylene terephthalate) (PBT)/poly(acrylonitrile‐butadienestyrene) (ABS)/liquid crystalline polymer(LCP) blends were prepared by injection molding. The LCP used was a versatile Vectra A950, and the matrix material was PBT/ABS 60/40 by weight. Maleic anhydride (MA) copolymer and solid epoxy resin (bisphenol type‐A) were used as compatibilizers for these blends. The tensile, dynamic mechanical, impact, morphology and thermal properties of the blends were studied. Tensile tests showed that the tensile stregth of PBT/ABS/LCP blend in the longitudinal direction increased markedly with increasing LCP content. However, it decreased sharply with increasing LCP content up to 5 wt%; thereafter it decreased slowly with increasing LCP content in the transverse direction. The modulus of this blend in the longitudinal direction appeared to increase considerably with increasing LCP content, whereas the incorporation of LCP into PBT/ABS blends had little effect on the modulus in the transverse direction. The impact tests revealed that the Izod impact strength of the blends in longitudinal direction decreased with increasing LCP content up to 10 wt%; thereafter it increased slowly with increasing LCP. Dynamic mechanical analyses (DMA) and thermogravimetric measurements showed that the heat resistance and heat stability of the blends tended to increase with increasing LCP content. SEM observation, DMA, and tensile measurement indicated that the additions of epoxy and MA copolymer to PBT/ABS matrix appeared to enhance the compatibility between PBT/ABS and LCP.  相似文献   

9.
This article deals with the design and manufacturing of a novel class of PLA‐based material specifically engineered for injection molding, suitable for food contact and characterized by a good balance of mechanical properties and thermal resistance. A commercial PLA grade was modified by blending it with microlamellar talc as reinforcing filler, poly(butylene succinate) (PBS), and poly(butylene terephthalate) (PBT) as secondary polymeric phases. Ternary blend/talc biocomposites were achieved. The different constituents of the biocomposites were compatibilized by reactive compounding extrusion using maleic anhydride (MAH) grafted PLA (PLA‐MA). The thermal properties of the compounds prior and after injection molding were characterized by differential scanning calorimetry. The mechanical response of the injection molded materials was evaluated by flat indentation and flexural tests. The mechanical properties of the PLA/talc‐based biocomposites and crystallinity of PLA can be controlled by fine tuning the blend by the addition of PBS and PBT in the formulation. In particular, biocomposites characterized by good strength and toughness can be obtained by injection molding, without affecting thermal stability. Based on the experimental findings, the PLA‐based formulations pose; therefore, solid bases for replacing oil‐based plastics in several markets, specifically in the segment of food and pharmaceutical packaging. POLYM. ENG. SCI., 59:264–273, 2019. © 2018 Society of Plastics Engineers  相似文献   

10.
To improve the thermal aging flexibility of poly(butylene terephthalate) (PBT), PBT was melt‐blended with three type thermoplastic elastomer [poly ether‐ester type (TPE1), polyester‐ester type (TPE2), and poly(buthylene 2,6‐naphthalate)/poly(tetramethylene glycol) block copolymer type (TPE3)], PBT/poly(ethylene terephthalate), (PET) alloy (Alloy), and phosphate type antioxidant (T1). The content of the three type TPEs and Alloy was fixed at 20 parts per 100 g of PBT. The morphology and thermal behavior of these blends have been investigated with scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and thermogravimetry (TG). In the case of PBT/Alloy‐20 and PBT/TPE3–20 blends show clean fractured surface, whereas for PBT/TPE1–20 and PBT/TPE2–20 blends, the elongated pieces or fiber can be seen abundantly which indicates a good compatibility. TG traces show a significant shift of the weight loss toward higher temperature for PBT/Alloy‐20, whereas PBT/TPE1–20, PBT/TPE2–20 and PBT/TPE3–20 blend decrease in thermal stability than PBT. To investigate the applicability for insulation material, the prepared blend samples were extruded an electric wire and flexibility and electric breakdown voltage (BDV) of wire after thermal aging were studied. For PBT/TPE1–20 and PBT/TPE2–20 blends did not show any cracks after flexibility test at 130°C for 6 h and 225°C for 30 min. In contrast PBT, PBT/Alloy‐20, PBT/TPE3–20, and PBT/T1–1 showed a partial crack in the insulation after flexibility test at 130°C for 6 h although its good flexibility at 225°C for 30 min. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

11.
Poly(ethylene terephthalate) (PET) and poly (butylene terephthalate) have been modified by diamide units (0.1–1 mol%) in an extrusion process and the crystallization behavior studied. The diamides used were: for PET, T2T‐dimethyl (N, N′‐bis(p‐carbomethoxybenzoyl)ethanediamine) and for PBT, T4T‐dimethyl (N, N′‐bis(p‐carbomethoxybenzoyl)butanediamine). The above materials were compared to talc (0.5 wt%), this being a standard heterogeneous nucleator, and to diamide modified copolymers obtained by a reactor process. Two PET materials were used: a slowly crystallizing recycled grade obtained from soft drink bottles and a rapidly crystallizing injection molding grade. The crystallization was studied by differential scanning calometry (DSC) and under injection molding conditions using wedge shaped specimens; the thermal properties were studied by dynamic mechanical analysis. T2T‐dimethyl is effective in increasing the crystallization of PET in both of the extrusion compounds as well as in the reactor materials. It was also found that the crystallization temperature of poly(butylene terephthalate) could be slightly increased by the addition of nucleators.  相似文献   

12.
Ternary in situ polycarbonate (PC)/polybutylene terephthalate (PBT)/liquid crystalline polymer (LCP) composites were prepared by injection molding. The liquid crystalline polymer used was a versatile Vectra A950. The matrix of composite was composed of PC/PBT 60/40 by weight. A solid epoxy resin (bisphenol type‐A) was used as a compatibilizer for the composites. Dynamic mechanical analysis (DMA) showed that epoxy resin was effective to improve the compatibility between PC and PBT, and between PC/PBT and LCP, respectively. Tensile tests revealed that the stiffness of composites shows little change with the LCP content up to 10 wt %. Above this concentration, the stiffness tended to increase with increasing LCP content. Furthermore, the tensile strengths appeared to increase with increasing LCP content, and their values were close to those predicted from the rule of mixtures. Scanning electron microscopic examination showed that LCP ribbons and short fibrils were developed in the composites containing LCP content ≤10 wt %. However, fine and elongated fibrils were formed in the skin and core sections of the composites when the LCP content reached 25 wt % and above. Thermogravimetric analysis indicated that the thermooxidative stability of the PC/PBT 60/40 blend tended to improve with increasing LCP content. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1827–1835, 1999  相似文献   

13.
Reactive mixing of epoxy resin with polypropylene (PP) and talc were carried out on a co-rotating twin screw extruder. The prepared samples were injection molded to produce the specimens for the measurements of the shrinkage rate. The microstructure of the composites was studied by scanning electron microscope and correlated to the orientation of filler particles and shrinkage behavior. The nano size epoxy resin particles are obvious in SEM images both in the PP matrix and also adhered on the talc powders. The shrinkage measurement revealed that, using epoxy resin in the formulations, leads to a reduction of 14.3% in the shrinkage rates which is isotropic in both flow and transverse directions. The oven aging test at 100 °C showed a significant effect of epoxy resin on increasing the thermal stability of composites. The stabilization effect of epoxy resin was more pronounced at higher epoxy resin content. It is believed that the metallic impurities on the surface of talc powder deactivated by the functional groups of epoxy resin and the degradation reaction rate decreased.  相似文献   

14.
The article deals with method of preparation, rheological properties, phase structure, and morphology of binary blend of poly(ethylene terephthalate) (PET)/poly(butylene terephthalate) (PBT) and ternary blends of polypropylene (PP)/(PET/PBT). The ternary blend of PET/PBT (PES) containing 30 wt % of PP is used as a final polymer additive (FPA) for blending with PP and subsequent spinning. In addition commercial montane (polyester) wax Licowax E (LiE) was used as a compatibilizer for spinning process enhancement. The PP/PES blend fibers containing 8 wt % of polyester as dispersed phase were prepared in a two‐step procedure: preparation of FPA using laboratory twin‐screw extruder and spinning of the PP/PES blend fibers after blending PP and FPA, using a laboratory spinning equipment. DSC analysis was used for investigation of the phase structure of the PES components and selected blends. Finally, the mechanical properties of the blend fibers were analyzed. It has been found that viscosity of the PET/PBT blends is strongly influenced by the presence of the major component. In addition, the major component suppresses crystallinity of the minor component phase up to a concentration of 30 wt %. PBT as major component in dispersed PES phase increases viscosity of the PET/PBT blend melts and increases the tensile strength of the PP/PES blend fibers. The impact of the compatibilizer on the uniformity of phase dispersion of PP/PES blend fibers was demonstrated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4222–4227, 2006  相似文献   

15.
In this study, randomly oriented in situ composites based on liquid‐crystalline polymers (LCPs) were prepared by thermal compression moulding. The LCP employed was a semi‐flexible liquid‐crystalline copolyesteramide with 30 mol% of p‐aminobenzoic acid (ABA) and 70 mol% of poly(ethylene terephthalate) (PET). The matrices were poly(butylene terephthalate) (PBT) and polyamide 66 (PA66). The rheological properties, compatibility and morphological structures of these in situ composites were investigated. The results showed that PA66‐LCP and PBT–LCP component pairs of the composites are miscible in the molten state, but partially compatible in the solid state. The ratios of viscosity, λ1 = ηLCPPA66 and λ2 = ηLCPPBT, are all greater than 1.0. However, the melt viscosity of the LCP/PBT and LCP/PA66 blend is much lower than that of PBT and PA66, and it decreases markedly with increasing LCP content. When the LCP/PA66 or LCP/PBT blends are compression moulded, the LCP/PA66 or LCP/PBT melts and flows easily due to their low viscosity, and the LCP phases in the melts deform easily along the flow directions, which are random. It leads to uniformly dispersed LCP micro‐fibres randomly orientation in the thermoplastic matrix due to the compatibility between the blending components. © 2003 Society of Chemical Industry  相似文献   

16.
Exfoliated graphite nanoplatelets (GNP) reinforced composites materials based on blend of poly(ethylene terephthalate) (PET) and polypropylene (PP) were prepared by melt extrusion followed by injection molding. 10 parts per hundred resin (phr) styrene‐ethylene‐butylene‐styrene‐g‐maleic anhydride was added to the base formulation PET/PP (70/30) as a compatibilizer. PET/PP/GNP composites 0–5 phr were prepared and characterized using field emission scanning electron microscopy, transmission electron microscopy, X‐ray diffraction, and Fourier transform infrared (FTIR) spectroscopy analysis. The morphological studies revealed a homogenous dispersion of GNPs in PET/PP blends up to 3 phr loading after which agglomeration occurred. Flexural strength was enhanced by 80% at 3 phr GNPs loading which was the highest value obtained. Interestingly, the highest value for the impact strength was also recorded at 3 phr loading. The thermal stability of the composites were generally improved at all filler loading with the highest at 3 phr. From the overall results, it is clear that the optimum concentration of GNPs in the PET/PP/GNP system in terms of both mechanical and thermal properties was 3 phr loading. Although, the mechanical and thermal properties of the composites were improved, the FTIR analysis did not reveal any chemical interaction between GNP and the polymer matrix. POLYM. COMPOS., 35:2029–2035, 2014. © 2014 Society of Plastics Engineers  相似文献   

17.
A kind of clay with fibrous morphology, attapulgite (AT), was used to prepare poly (ethylene terephthalate) (PET)/AT nanocomposites via in situ polymerization. Attapulgite was modified with Hexadecyltriphenylphosphonium bromide and silane coupling agent (3‐glycidoxypropltrimethoxysilane) to increase the dispersion of clay particles in polymer matrix and the interaction between clay particles and polymer matrix. FTIR and TGA test of the organic‐AT particles investigated the thermal stability and the loading quantity of organic reagents. XRD patterns and SEM micrographs showed that the organic modification was processed on the surface of rod‐like crystals and did not shift the crystal structure of silicate. For PET/AT nanocomposites, it was revealed in TEM that the fibrous clay can be well dispersed in polymer matrix with the rod‐like crystals in the range of nanometer scale. The diameter of rod‐like crystal is about 20 nm and the length is near to 500 nm. The addition of the clay particles can enhance the thermal stability and crystallization rate of PET. With the addition of AT in PET matrix, the flexural modulus of those composites was also increased markedly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1279–1286, 2007  相似文献   

18.
The thermal, mechanical, and rheological properties of glass‐filled poly(propylene terephthalate) (GF PPT) were compared to glass‐filled poly(butylene terephthalate) (GF PBT). The impetus for this study was the recent commercial interest in PPT as a new glass‐reinforced thermoplastic for injection‐molding applications. This article represents the first systematic comparison of the properties of GF PPT and GF PBT in which differences in properties can be attributed solely to differences in the polyester matrices, that is, glass‐fiber size and composition, polymer melt viscosity, nucleant content and composition, polymerization catalyst composition and content, and processing conditions were kept constant. Under these controlled conditions, GF PPT showed marginally higher tensile and flexural properties and significantly lower impact strength compared to GF PBT. The crystallization behavior observed by cooling from the melt at a constant rate showed that GF PBT crystallized significantly faster than did GF PPT. Nucleation of GF PPT with either talc or sodium stearate increased the rate of crystallization, but not to the level of GF PBT. The slower crystallization rate of GF PPT was found to strongly affect thermomechanical properties of injection‐molded specimens. For example, increasing the polymer molecular weight and decreasing the mold temperature significantly increased the modulus drop associated with the glass transition. In contrast, the modulus–temperature response of GF PBT was just marginally influenced by the polymer molecular weight and was essentially independent of the mold temperature. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 889–899, 1999  相似文献   

19.
选用聚对苯二甲酸乙二醇酯(PET)作为基体材料,通过添加聚对苯二甲酸丁二醇酯(PBT)、相容剂、增韧剂和成核剂制得适用于熔融沉积技术的PET丝材.结果表明,当PET:PBT为7:3时,熔体流动速率最低;过多相容剂在螺杆进料口架桥,不利于螺杆挤出;当增韧剂含量为15份(质量份,下同)时,材料能够正常打印,样条无翘曲且表面...  相似文献   

20.
In this study, polymethyl methacrylate (PMMA)‐coated talc was produced by the in situ polymerization of methyl methacrylate on the talc surface. The polymerization reaction was performed by both batch and semicontinuous emulsion processes. The polymerization kinetics, particle size and distribution, grafting efficiency, and coated‐talc morphology were systematically investigated. It was found that the talc particles have no effect on the polymerization of PMMA. The PMMA produced was found to cover the talc surface well. However, only a small amount can be grafted onto the talc. The size distribution of talc particles treated by semicontinuous emulsion polymerization is more uniform than by batch polymerization. The treated talc was subsequently used as filler in a poly(vinyl chloride) (PVC) matrix, and mechanical properties of the PMMA‐coated‐talc/PVC composites were studied. Morphological structure of PVC‐matrix composites revealed that the PMMA coating on talc improved the dispersion of talc in the PVC matrix and enhanced the interfacial adhesion between the talc and PVC. The mechanical properties of the composites, especially the impact strength, were found to be improved. There appears to be a critical covering thickness of PMMA on the talc surface for optimum toughening. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2105–2112, 2001  相似文献   

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