Evaluation of Phase Morphology,Rheological, and Mechanical Properties Based on Polypropylene Toughened with Poly(ethylene-co-octene)

The influence of blend composition on phase morphology, rheological, and mechanical properties of polypropylene/poly(ethylene-co-octene) blends was studied. Phase morphology of the blends in the whole range of composition was examined using scanning electron microscope. The rheological data were analyzed to yield the variations of rheological properties and insight into the microstructure of PP/POE blends. The finite element code ANSYS was used for the analysis of the interfacial stress and its distribution between dispersed phase and matrix phase.     

Study on the microstructures and mechanical behaviour of compatibilized polypropylene/polyamide‐6 blends

A series of blends of polypropylene (PP)–polyamide‐6 (PA6) with either reactive polyethylene–octene elastomer (POE) grafted with maleic anhydride (POE‐g‐MA) or with maleated PP (PP‐g‐MA) as compatibilizers were prepared. The microstructures and mechanical properties of the blends were investigated by means of tensile and impact testing and by scanning electron microscopy and transmission electron microscopy. The results indicated that the miscibility of PP–PA6 blends was improved with the addition of POE‐g‐MA and PP‐g‐MA. For the PP/PA6/POE‐g‐MA system, an elastic interfacial POE layer was formed around PA6 particles and the dispersed POE phases were also observed in the PP matrix. Its Izod impact strength was four times that of pure PP matrix, whilst the tensile strength and Young's modulus were almost unchanged. The greatest tensile strength was obtained for PP/PA6/PP‐g‐MA blend, but its Izod impact strength was reduced in comparison with the pure PP matrix. © 2002 Society of Chemical Industry     

Rheological behavior of noncompatibilized and compatibilized PP/PET blends with SEBS‐g‐MA

The rheological behaviors of noncompatibilized and compatibilized polypropylene/polyethylene terephthalate blends (80/20) in relation with their morphology were studied at two constant levels using maleic anhydride‐modified styrene‐ethylene‐butylene‐styrene polymer. By scanning electron microscopy of cryofractured surfaces, the morphology of the blends was examined after etching. The frequency sweep and step strain experiments were carried out for the blends. The frequency sweep results indicated that increasing the compatibilizer causes behavioral changes of the rheological properties, which could be related to the aggregation of the dispersed particles with rubbery shell. Also, the frequency sweep and step strain experiments in linear region, after cessation of simple steady shear flow with various preshear rates (higher shear stress values than G′_p), were done on compatibilized blend. The results showed that the morphology characteristics, defined by the aggregation of the dispersed particles based on rheological experimental data, were destroyed and replaced by an alignment in the flow direction for present imposed shear rates. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Toughening and compatibilization of polypropylene/polyamide‐6 blends with a maleated–grafted ethylene‐co‐vinyl acetate

In this article, maleated–grafted ethylene‐co‐vinyl acetate (EVA‐g‐MA) was used as the interfacial modifier for polypropylene/polyamide‐6 (PP/PA6) blends, and effects of its concentration on the mechanical properties and the morphology of blends were investigated. It was found that the addition of EVA‐g‐MA improved the compatibility between PP and PA6 and resulted in a finer dispersion of dispersed PA6 phase. In comparison with uncompatibilized PP/PA6 blend, a significant reduction in the size of dispersed PA6 domain was observed. Toluene‐etched micrographs confirmed the formation of interfacial copolymers. Mechanical measurement revealed that the addition of EVA‐g‐MA markedly improved the impact toughness of PP/PA6 blend. Fractograph micrographs revealed that matrix shear yielding began to occur when EVA‐g‐MA concentration was increased upto 18 wt %. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99:3300–3307, 2006     

Time‐temperature superposition principle applicability for blends formed of immiscible polymers

In this work, the linear viscoelastic behavior of PP/PS and PP/HDPE blends modified with SEBS and EPDM, respectively, was studied. Small amplitude oscillatory shear measurements were carried out at different temperatures, ranging from 190°C to 240°C. The storage (G') and loss (G") moduli curves obtained were horizontally shifted and curves of angle delta (δ) (δ = atan (G"/G')) as a function of complex shear modulus (G*), known as van Gurp plots, were obtained at several temperatures, to test the applicability of time‐temperature superposition principle (TTS) to these blends. The results showed that successful application of TTS depends on the flow energy of activation and horizontal shift factors of the individual components of the blend, on the interfacial properties of the blend and on the concentration of compatibilizer added to the blend. TTS application failed for PP/PS blend, but held for PP/HDPE blend. Addition of SEBS to PP/PS blends promoted successful TTS application at specific concentrations that corresponded to interfacial saturation of the dispersed phase. Addition of EPDM did not imply sensitive change on TTS application for the PP/HDPE blends.     

高流动性PP增韧体系流变性能的研究

利用毛细管流变仪和转矩流变仪对高流动性聚丙烯（PP）增韧体系的流变性能进行分析,讨论了聚烯烃弹性体（POE）、三元乙丙橡胶（EPDM）=增韧母料和降温母料等助剂对高流动性PP共混体系流变性能的影响,并对PP/POE共混体系和PP/EPDM共混体系的转矩流变曲线进行了对比,考察了不同共混体系的微观结构、力学性能和加工性能。     

聚丙烯/乙烯-辛烯-1共聚物共混体系流变性能研究

采用高级流变扩展系统(ARES)研究了聚丙烯(PP)/乙烯-辛烯共聚物共混体系的流变性能,探讨了乙烯-辛烯共聚物含量和 PP 种类对共混体系储能模量、剪切黏度和零切黏度的影响。实验结果显示,PP 结构和 POE 含量对 PP/POE 共混体系的剪切流变性能有显著影响,随着 POE 含量的增加,PP1/POE 共混体系的储能模量和剪切黏度增加的幅度明显小于 PP2/POE 共混体系,PP1/POE 共混体系和 PP2/POE 共混体系的储能模量和剪切黏度增加幅度较大分别发生在 POE 含量为20%～30%和10%～20%,即共混体系发生"脆—韧"转变阶段。PP/POE 共混体系中存在界面滑移现象,且 PP 和 POE 的界面相容性对界面滑移现象影响较大,其中 PP1/POE 的界面滑移比PP2/POE 的界面滑移更加明显。     

An investigation on recycled PET/PP and recycled PET/PP‐EP compatibilized blends: Rheological,morphological, and mechanical properties

The effectiveness of P(E‐co‐MA‐co‐GMA) as a compatibilizer for recycled PET/PP and recycled PET/PP‐EP (polypropylene (ethylene‐propylene) heterophase copolymer) blends was investigated by means of morphological (scanning electron microscopy), rheological (small amplitude oscillatory shear), mechanical (tensile, flexural and impact tests), and thermal (differential scanning calorimetry) properties. Compatibilizer concentration ranged from 1 to 5 wt % with respect to the whole blend. All blends were obtained in a 90/10 composition using a twin screw extruder. Compatibilization effects for PETr/PP‐EP were more pronounced due to ethylene segments present in both PP‐EP and P(E‐co‐EA‐co‐GMA). PETr/PP‐EP has shown greater dispersed phase size reduction, a more solid‐like complex viscosity behavior and larger storage modulus at low frequencies in relation to PETr/PP blend. For both investigated blends, mechanical properties indicated an improvement in both elongation at break and impact strength with increasing compatibilizer content. PETr/PP‐EP blends showed improved performance for the same level of compatibilizer content. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41892.     

Mechanical properties and morphology of PP/ABS blends compatibilized with PP‐g‐2‐HEMA

Polypropylene (PP) and acrylonitrile–butadiene–styrene blends of different composition were prepared using a single‐screw extruder. The binary blend of PP/ABS was observed to be incompatible and shows poor mechanical properties. PP‐g‐2‐hydroxyethyl methacrylate (2‐HEMA) was used as a compatibilizer for the PP/ABS blends. The ternary compatibilized blends of PP/ABS/PP‐g‐2‐HEMA showed improvement in the mechanical properties. Electron micrographs of these blends showed a homogeneous and finer distribution of the dispersed phase. The mechanical performance increased particularly in the PP‐rich blend. The 2.5‐phr (part per hundred of resin) compatibilizer was observed to bring improvement to the properties. The suitability of various existing theoretical models for the predication of the tensile moduli of these blends was examined. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 72–78, 2003     

Evaluation of mechanical properties and physical interactions of a ternary blend of poly(ethylene‐co‐octene)/poly(ethylene‐co‐vinyl acetate)/poly(vinyl chloride) in the molten state

In this work, ethylene‐co‐vinyl acetate (EVA), poly(ethylene‐co‐octene) (POE), and poly(vinyl chloride) (PVC) blends were processed in a molten state process using a corotating twin‐screw extruder to assess both the balance of mechanical properties and physical interactions in the melt state. Tensile measurements, scanning electron microscopy, and oscillatory rheometry were performed. By means of flow curves, the parameters of the power law as well as the distribution of relaxation times were assessed with the aid of a nonlinear regularization method. The mechanical properties for the EVA‐POE blend approximated the values for POE, while inclusion of PVC shifted the modulus values to those of neat EVA. The rise in modulus was corroborated by the PVC phase dispersion as solid particles that act as a reinforcement for the ternary blend. The rheological properties in the molten state show that the POE does not present molecular entanglement effects and so tends both to diminish the EVA mechanical properties and increase the fluidity of the blend. However, the addition of PVC both restored the EVA typical pseudoplastic feature and promoted the increase in the viscosity and the mechanical properties of the ternary blend. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Rheological behaviors of glass bead‐ and wollastonite‐filled polypropylene composites modified with thermoplastic elastomers

Steady‐ and oscillatory‐shear rheological behaviors of polypropylene/glass bead (PP/GB) and PP/wollastonite (PP/W) melts modified with thermoplastic elastomers, poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) copolymer (SEBS) and the corresponding block copolymer grafted with maleic anhydride (SEBS‐g‐MA), were examined by means of a parallel‐plate rheometer. With adding the elastomers (SEBS and SEBS‐g‐MA) and fillers (spherical GB and acicular W) to PP, viscosity especially at low shear rates and shear‐thinning flow behavior at high shear rates were pronounced as evidenced quantitatively by Carreau–Yasuda (CY) parameters, but Cox–Merz analogy became weakened. Besides, melt‐elasticity in terminal region and relaxation time (t_c) in crossing point increased, indicating an enhancement in quasi‐solid behavior of molten PP. Comparing with the elastomers, rheological behaviors of molten PP were more influenced with adding the rigid fillers, especially with W due to distinct acicular shape of W particles. SEBS‐g‐MA elastomer more affected rheological behaviors of the ternary composites than SEBS elastomer, implying that SEBS elastomer and the filler particles behaved individually (i.e., development of separate microstructure) in (PP/GB)/SEBS and (PP/W)/SEBS ternary composites, but core‐shell microstructure developed with strong interfacial adhesion by adding SEBS‐g‐MA elastomer, and the filler particles encapsulated with the thick SEBS‐g‐MA elastomer interlayer (i.e., core‐shell particles) acted like neither big elastomer particles nor like individual rigid particles in melt‐state. Moreover, effects of SEBS‐g‐MA elastomer reached a maximum on rheological behaviors of (PP/W)/SEBS‐g‐MA ternary composite, indicating a synergy between core‐shell microstructure and acicular W particles. Correlations between oscillatory‐shear flow properties and microstructures of the blends and composites were evaluated using Cole–Cole (CC), Han–Chuang (HC), and van Gurp–Palmen (vGP) plots. COMPOS., 2012. © 2012 Society of Plastics     

Effect of interfacial enhancing on morphology,mechanical, and rheological properties of polypropylene‐ground tire rubber powder blends

In this work, polypropylene (PP)‐ground tire rubber (GTR) blends are prepared by means of melt‐extrusion process using a co‐rotating twin screw extruder. The influences of types of compatibilizers and crosslinkers on the interfacial interaction state, mechanical and rheological properties of PP‐GTR blends are investigated systematically. Particularly, quantitative nano mechanic technique of atom force microscope was employed to examine the change in thickness of the interfacial transition layer between PP and GTR phase with variety of compatibilizer and crosslinker types. Results indicated that styrene‐b‐poly(ethylene‐ethylene/propylene)‐b‐polystyrene (SEEPS) and peroxide are optimal compatibilizer and crosslinker for interfacial interaction enhancement, respectively. The resultant PP‐GTR blend possesses tensile strength of 14.5 MPa, elongation at break of 307%, and permanent set of 16%. It was expected that reaction activities of the crosslinker with GTR and SEEPS would have a significant influence on the agglomeration of GTR particles and the interaction between PP and GTR phase. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45354.     

Polypropylene–clay blends compatibilized with MAH‐g‐POE

A series of new Polypropylene (PP)–clay blends, containing 5 wt % clay, were prepared by melt compounding with maleic anhydride grafted poly(ethylene‐co‐octene) (MAH‐g‐POE) as the compatibilizer by varying its content from 0 to 20 wt %. The effect of MAH‐g‐POE on the PP–clay miscibility was examined by X‐ray diffraction (XRD), scanning electronic microscope (SEM) observation, differential scanning calorimeter (DSC) analysis, dynamic mechanical thermal analysis (DMTA), and rheological testing in sequence. The results showed that the addition of MAH‐g‐POE could improve the dispersion of clay layers in PP matrix and promoted the interaction between PP molecules and clay layers. At 10 wt % MAH‐g‐POE, the PP–clay blend exhibited a highest value of Tc,onset and Tg as well as a biggest melt storage modulus (G′), indicating the greatest PP–clay interaction. On the other hand, improved toughness and stiffness coexisted in blends with 5–10 wt % loading of MAH‐g‐POE. In view of SEM and DMTA observations, MAH‐g‐POE was well miscible with the PP matrix, even with the concentration up to 20 wt %. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 2558–2564, 2006     

The effect of interface characteristics on the morphology,rheology and thermal behavior of three‐component polymer alloys

Immiscible polymer blends are interesting multiphase host systems for fillers. Such systems exhibit, within a certain composition limits, either a separate dispersion of the two minor phases or a dispersion of encapsulated filler particles within the minor polymer phase. Both thermodynamic (e.g. interfacial tension) and kinetic (e.g. relative viscosity) considerations determine the morphology developed during the blending process. The effect of interfacial characteristics on the structure‐property relationships of ternary polymer alloys and blends comprising polypropylene (PP), ethylene‐vinyl alcohol copolymer (EVOH) and glass beads (GB), or fibers (GF), was investigated. The system studied was based on a binary PP/EVOH immiscible blend, representing a blend of a semi‐crystalline apolar polymer with a semicrystalline highly polar copolymer. Modification of the interfacial properties was obtained through using silane coupling agents for the EVOH/glass interface and compatibilization using a maleic anhydride grafted PP (MA‐g‐PP) for the PP/EVOH interface. The compatibilizer was added in a procedure aimed to preserves the encapsulated EVOH/glass structure. Blends were prepared by melt extrusion compounding and specimens by injection molding. The morphology was characterized using scanning electron microscopy (SEM) and high resolution SEM (HRSEM), the shear viscosity by capillary rheometry and the thermal behavior using differential scanning calorimetry (DSC). The system studied consisted of filler particles encapsulated by EVOH, with some of the minor EVOH component separately dispersed within the PP matrix. Modification of the interfaces resulted in unique morphologies. The aminosilane glass surface treatment enhanced the encapsulation in the ternary [PP/EVOH]GB blends, resulting in an encapsulated morphology with no separtely dispersed EVOH particles. The addition of a MA‐g‐PP compatibilizer preserves the encapsulated morphology in the ternary blends with some finely dispersed EVOH particles and enhanced PP/EVOH interphase interactions. The viscosity of the binary and ternary blends was closely related to the blend's morphology and the level of shear rate. The treated glass surfaces showed increased viscosity compared to the cleaned glass surfaces in both GB and GF containing ternary blends. Both EVOH and glass serve as nucleating agents for the PP matrix, affecting its crystallization process but not its crystalline structure. The aminosilane glass surface treatment completely inhibited the EVOH crystallization process in the ternary blend. In summary, the structure of the multicomponent blends studied has a significant effect on their behavior as depicted by the rheological and thermal behavior. The structure‐performance relationships in the three‐component blends can be controlled and varied.     

Influences of dicumyl peroxide on morphology and mechanical properties of polypropylene/poly(styrene‐b‐butadiene‐b‐styrene) blends via vane‐extruder

Polypropylene (PP) and poly(styrene‐b‐butadiene‐b‐styrene) block copolymer (SBS) were melt‐blended in the presence of initiator system. Dicumyl peroxide (DCP)/Triallyl isocyanurate (TAIC) via self‐deigned VE, aiming at in situ reactive compatibilization of toughed PP/SBS blend. The reactivity, morphology and mechanical properties of PP/SBS/DCP/TAIC blends were studied. Online torque detection was conducted to monitor changes in viscosities of reactive compatibilized blends, which could give proof of the interfacial grafted reaction induced by DCP/TAIC system. The effect of reactive compatibilization on the dispersed particles sizes and interfacial adhesion was studied by scanning electron microscopy. Analysis on mechanical performance revealed the impact strength improved after treated by initiator system, moreover, the impact‐fractured surface observation showed, the failure mode changed from debonding mechanism of neat 50PP/50SBS blend to plastic deformation mechanism of blend containing 3.0 phr initiator system. With improved interfacial adhesion, compatibilized blends not only were toughened but also exhibited enhanced tensile strength and thermal stability. Dynamic mechanical analysis showed a reduction of between PP phase and the PB segments in SBS phase, indicating reactive compatibilization of the blend was achieved. In the final part, a brief discussion was given about the dominant effects from chain scission of PP matrix to intergrafting reactions of PP and SBS, under different content of DCP/TAIC initiator system. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41543.     

Crystallization behavior and mechanical properties of polypropylene random copolymer/poly(ethylene‐octene) blends

New polymer blends of polypropylene random copolymer (PP‐R) and poly(ethylene‐octene) (POE) were prepared by melt‐blending process using a corotating twin‐screw extruder. The POE content was varied up to 35%. The toughening efficiency of POE for PP‐R was evaluated by the mechanical properties of the resulted PP‐R/POE blends. The crystallization behavior and morphology of the blends were also studied. Results show that POE acts as nucleation agent to induce the crystallization of PP‐R matrix at higher crystallization temperature. Super‐toughened PP‐R/POE blends (Izod impact strength more than 500 J/m) can be readily achieved with only 10 wt % of POE. The high toughness of PP‐R/POE is attributed to cavitation and shear yielding of matrix PP‐R, as revealed by the morphology studies. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of dynamic crosslinking on tensile yield behavior of polypropylene/ethylene‐propylene‐diene rubber blends

Tensile yield behavior of the blends of polypropylene (PP) with ethylene‐propylene‐diene rubber (EPDM) is studied in blend composition range 0–40 wt % EPDM rubber. These blends were prepared in a laboratory internal mixer by simultaneous blending and dynamic vulcanization. Vulcanization was performed with dimethylol phenolic resin. For comparison, unvulcanized PP/EPDM blends were also prepared. In comparison to the unvulcanized blends, dynamically vulcanized blends showed higher yield stress and modulus. The increase of interfacial adhesion caused by production of three‐dimensional network is considered to be the most important factor in the improvement. It permits the interaction of the stress concentrate zone developed at the rubber particles and causes shear yielding of the PP matrix. Systematic changes with varying blend composition were found in stress‐strain behavior in the yield region, viz., in yield stress, yield strain, width of yield peak, and work of yield. Analysis of yield stress data on the basis of the various expressions of first power and two‐thirds power laws of blend compositions dependence and the porosity model led to consistent results from all expression about the variation of stress concentration effect in both unvulcanized and vulcanized blend systems. Shapes and sizes of dispersed rubber phase (EPDM) domains at various blend compositions were studied by scanning electron microscopy. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2104–2121, 2000     

Linear viscoelastic behavior of compatibilized PMMA/PP blends

In this work, the morphology and linear viscoelastic behavior of PMMA/PP blends to which a graft copolymer PP‐g‐PMMA has been added was studied. The copolymer concentration varied from 1 to 10 wt % relative to the dispersed phase concentration. The rheological data were used to infer the interfacial tension between the blended components. It was observed that PP‐g‐PMMA was effective as a compatibilizer for PMMA/PP blends. For PP‐g‐PMMA concentration added below the critical concentration of interface saturation, two rheological behaviors were observed depending on the blend concentration: for 70/30 blend, the storage modulus, at low frequencies, increased as compared to the one of the unmodified blend; for 90/10 blend, it decreased. For 90/10 blend, the relaxation spectrum presented an interfacial relaxation time related to the presence of the compatibilizer (τ_β). For PP‐g‐PMMA concentrations added above the critical concentration of interface saturation, the storage modulus of all blends increased as compared with the one of the unmodified blend. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Rheology‐morphology correlation in PET/PP blends: Influence of type of compatibilizer

Rheological and morphological properties of melt processed poly(ethylene terephthalate) (PET)/polypropylene (PP) blends are presented. Two types of compatibilizer namely, PP‐g‐MA <MA= maleic anhydtide> and Elvaloy PTW, an n‐butyl acrylate glycidyl methacrylate ethylene terpolymers, were incorporated at different levels to the PET/PP blend system. Scanning electron microscopy revealed that the dispersed particle sizes were smaller in PET‐rich blends than PP‐rich blends. With increasing compatibilizer level, the refinement of morphology was observed in both the systems. However, the blends compatibilized with PTW showed a more refined (smaller) particle size, and at high PTW content (10 wt%), the morphology changed towards monophasic. The significant changes in morphology were attributed to the highly reactive nature of PTW. Investigation of rheological properties revealed that the viscosity of the PET/PP blends followed typical trends based on mixing rule, which calculates the properties of blends based on a linear average. Incorporation of PP‐g‐MA into the blends resulted in a negative deviation in the viscosity of the system with respect to that of the neat blend. With increasing PP‐g‐MA level, the deviation became more pronounced. Although incorporation of the compatibilizer into the PET/PP blends refined the morphology, it led to a drastic drop of viscosity, which could be attributed to inherently lower molecular weight of the compatibilizer. In the case of the blends compatibilized by PTW, a strong positive deviation in rheological properties was observed that confirmed the stronger interaction between the blend components due to reactive compatibilization process, which led to the more refined morphology in this series of blends. J. VINYL ADDIT. TECHNOL., 19:25–30, 2013. © 2013 Society of Plastics Engineers     

Effect of the compatibilizer on the morphology and properties of dynamically cured PP/POE/epoxy blends

Dynamic vulcanization was successfully applied to epoxy resin reinforced polypropylene (PP)/ethylene‐octene copolymer (POE) blends, and the effects of different compatibilizers on the morphology and properties of dynamically cured PP/POE/epoxy blends were studied. The results show that dynamically cured PP/POE/epoxy blends compatibilized with maleic anhydride‐grafted polypropylene (MAH‐g‐PP) have a three‐phase structure consisting of POE and epoxy particles dispersed in the PP continuous phase, and these blends had improved tensile strength and flexural modulus. While using maleic anhydride‐grafted POE (MAH‐g‐POE) as a compatibilizer, the structure of the core‐shell complex phase and the PP continuous phase showed that epoxy particles could be embedded in MAH‐g‐POE in the blends, and gave rise to an increase in impact strength, while retaining a certain strength and modulus. DSC analysis showed that the epoxy particles in the blends compatibilized with MAH‐g‐PP were more efficient nucleating agents for PP than they were in the blends compatibilized with MAH‐g‐POE. WAXD analysis shows that compatibilization do not disturb the crystalline structure of PP in the blends. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012