Fiber–matrix interactions in aramid‐short‐fiber‐reinforced thermoplastic polyurethane composites

The mechanical and dynamic mechanical properties of thermoplastic polyurethane (TPU) elastomers reinforced with two types of aramid short fibers, m‐aramid (Teijin‐Conex) and copoly(p‐aramid) (Technora), were investigated in this study with respect to the fiber loading. In general, both types of composites exhibited very similar stress–strain behaviors, except that Technora–TPU was stronger than Conex–TPU. This was primarily due to the intrinsic strength of the reinforcing fibers. Both types of fibers reinforced TPU effectively without any surface treatment. This could be attributed to good fiber–matrix interactions, which were revealed by the broadening of the tan δ peak in dynamic mechanical analysis. Furthermore, the morphologies of cryogenically fractured surfaces of the composites and extracted fibers, investigated with scanning electron microscopy, revealed possible polar–polar interactions between the aramid fibers and TPU matrices. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1059–1067, 2003     

Carbon nanotubes‐reinforced PET nanocomposite by melt‐compounding

Poly(ethylene terephthalate) (PET) nanocomposites with single‐walled carbon nanotubes (SWNTs) have been prepared by a simple melt compounding method. With increasing concentration (0–3 wt %) of SWNTs, the mechanical and dynamic mechanical properties improved, corresponding to effective reinforcement. Melt rheological characterization indicated the effective entanglements provided by SWNTs in the melt state as well. Thermogravimetric analysis suggested no influence of SWNTs on the thermal stability of PET. Electrical conductivity measurements on the composite films pointed out that the melt compounded SWNTs can result in electrical percolation albeit at concentrations exceeding 2 wt %. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Influence of Zirconia Interfacial Coating on Alumina Fiber‐reinforced Alumina Matrix Composites

The present study demonstrates an approach for fabricating fiber‐reinforced ceramic matrix composites (CMCs) involving the coating of 2‐dimensional woven alumina fibers with zirconia layer by sol gel, followed by impregnation of these coated fibers with alumina matrix and pressureless sintering. To emphasize the benefits of the zirconia coating on these CMCs, a reference sample without interfacial coating layer was prepared. The zirconia‐coated CMCs showed superior flexural strength and thermal shock resistance compared with their uncoated counterparts. Foreign object damage tests carried out on the ZrO₂ coated CMCs at high impact speed showed localized damage without any shattering.     

Impact‐toughening mechanisms of calcium carbonate‐reinforced polypropylene nanocomposite

The impact fracture mechanisms of polypropylene (PP), containing 9.2 vol % of calcium carbonate (CaCO₃) nanoparticles, were investigated using optical microscopy and transmission electron microscopy. The incorporation of CaCO₃ nanoparticles reduces the size of spherulites and induces the formation of β‐phase crystallites, which leads to a more ductile PP matrix. Double‐notch four‐point bending (DN‐4PB) Charpy impact specimens and notched Izod impact specimens were utilized to study the fracture mechanism(s) responsible for the observed toughening effect. A detailed investigation reveals that the CaCO₃ nanoparticles act as stress concentrators to initiate massive crazes, followed by shear banding in PP matrix. These toughening mechanisms are responsible for the observed, improved impact strength. A comparison of the fracture mechanisms observed between DN‐4PB Charpy and Izod impact tests is also made to show the effectiveness of DN‐4PB for investigation of impact fracture mechanisms of polymeric systems. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3070–3076, 2006     

Fiber‐reinforced nanopigmented poly(methyl methacrylate) as improved denture base

Nanopigmented and fiber‐reinforced poly (methyl methacrylate) (PMMA) were synthesized for denture bases, by incorporating E‐glass fibers, flock fibers, or polyethylene fibers into the PMMA powder formulation to improve the flexural behavior and porosity; decreasing the Candida albicans adherence and being noncytotoxic. The commercial acrylic resin, Lucitone 199 was used as a control group. Scanning electron microscopy analysis was performed to the PMMA particles and the reinforcing fibers. Flexural strength increased by adding E‐glass fibers in the PMMA powder as compared to flock and polyethylene fibers. The reinforced PMMA with flock fibers showed the lower porosity even smaller than Lucitone 199. The synthesized PMMA and the fiber reinforced nanopigmented PMMA groups reduced significantly the C. albicans adherence when compared to the commercial acrylic resin. All the tested groups were found to be nontoxic materials after being in contact with mouse fibroblast culture during 24 h, showing that these novel nanostructured composites are suitable for producing adequate and nontoxic reinforced materials with antimicrobial properties for dentistry applications. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Development and characterization of nanosoy‐reinforced dextran nanocomposite membranes

Crosslinked nanocomposite membranes were developed by in situ reaction of dextran and soy protein isolate nanoparticles (nanosoy). The formation of a covalent bond between the reducing end of dextran and the amine groups of nanosoy (NS) leads to the in situ crosslinking. The NS particles employed for this study were 5–15 nm in size, as observed in the high‐resolution transmission electron microscopy micrograph. Glycerol addition assisted in the plasticization of the membranes, thus improving their flexibility and handling features. The effect of polymer composition on the extent of crosslinking, morphology, and flexibility of the films was investigated. Field emission scanning electron microscopy and atomic force microscopy revealed that single‐phase, homogeneous membranes are obtained within a specific composition of dextran/NS/glycerol (D/NS/G). The degree of crosslinking was evaluated by Raman spectroscopy and gel content measurements. The crystallinity of the D/NS/G membranes was found to increase monotonically as the NS content in the blend increased. An increase in tensile strength and decrease in Young's modulus was observed with an increase in NS content up to 28%, due to the reinforcing effect of NS and the plasticizing effect of glycerol playing roles simultaneously in the system. The reinforcing effect of the NS assisted in the formation of high‐strength nanocomposite membranes. Furthermore, they were characterized to analyze their thermal behavior. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44655.     

A study of graphene oxide‐reinforced rubber nanocomposite

Graphene oxide‐reinforced acrylonitrile–butadiene rubber nanocomposites were prepared via solution mixing. The morphology of the graphene oxide was studied, and its successful dispersion within the rubber matrix was confirmed by transmission electron microscopy, scanning electron microscopy, and X‐ray diffraction studies. The strong rubber‐to‐filler interaction was confirmed by swelling and mechanical reinforcing behaviors and thermal stability. Dielectric spectroscopy test indicated a marked improvement of about five times in the real part of permittivity. The electrical conductivity level was close to that of nonconductive materials. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40640.     

Preparation and characterization of nano‐SiO2 reinforced alginate‐based nanocomposite films (II)

Crosslinked alginate‐based nanocomposites at different SiO₂ contents were prepared successfully by blending the nano‐SiO₂ solution into low concentration alginate solution (0.5 wt %), with the alginate concentration increased step by step to the resulted concentration, in this course glycerol was used as plasticizer and 5 wt % CaCl₂ as crosslinker. The combined effect of SiO₂ content (1.5–8 wt %) on the microstructural, physical, mechanical, and optical properties of the nanocomposite films were investigated. The results showed that tensile strength and elongation was improved by about 40.33% and 89%, respectively, upon increasing the SiO₂ content to 4.5 wt %. In addition, water vapor permeability and swelling degree decreased by 19% and 16% with increasing SiO₂ content up to 8 and 4.5 wt %, respectively with respect to pure crosslinked alginate film. Thermogravimetric analysis also revealed that nano‐SiO₂ can improve the thermal stability of sodium alginate films produced by this method. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45286.     

Fabrication,structure, and properties of chitin whisker‐reinforced alginate nanocomposite fibers

Calcium alginate yarn (30 fibers) and calcium alginate nanocomposite yarn (30 fibers) containing 0.05–2.00% w/w chitin whiskers were both prepared by wet spinning process. The whiskers were prepared by acid hydrolysis of chitin from shrimp shells. The average length and width of the whiskers were 343 and 46 nm, with the aspect ratio being ～ 7.5. Incorporation of a low amount of the whiskers in the nanocomposite fibers improved both the mechanical and the thermal properties of the fibers significantly, possibly a result of the specific interactions, i.e., hydrogen bonding and electrostatic interactions, between the alginate molecules and the homogeneously dispersed chitin whiskers. Biodegradation of the calcium alginate fibers and the nanocomposite fibers was tested in Tris‐HCl buffer solution and the same buffer solution that contained lysozyme. The addition of the chitin whiskers in the nanocomposites fibers accelerated the biodegradation process of the fibers in the presence of lysozyme, whereas the presence of Ca²⁺ ions in the Tris‐HCl buffer solution helped to improve the tenacity of both the alginate and the nanocomposite fibers. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and properties of α‐chitin‐whisker‐reinforced hyaluronan–gelatin nanocomposite scaffolds

Tissue scaffolds made of naturally derived polymers present poor mechanical properties, which may limit their actual utilization in certain areas where high strength is a key criterion. This study was aimed at developing tissue scaffolds from a 50 : 50 w/w blend of hyaluronan (HA) and gelatin (Gel) that contained different amounts of acid‐hydrolyzed α‐chitin whiskers (CWs) by a freeze‐drying method. The weight ratios of the CWs to the blend were 0–30%. These scaffolds were characterized for their physical, physicochemical, mechanical, and biological properties. Regardless of the CW content, the average pore size of the scaffolds ranged between 139 and 166 μm. The incorporation of 2% CWs in the HA–Gel scaffolds increased their tensile strength by about two times compared to those of the other groups of the scaffolds. Although the addition of 20–30% CWs in the scaffolds improved their thermal stability and resistance to biodegradation, the scaffolds with 10% CWs were the best for supporting the proliferation of cultured human osteosarcoma cells (SaOS‐2). © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Design,Manufacture, and Characterization of a Carbon Fiber‐Reinforced Silicon Carbide Nozzle Extension

Nozzle extensions made of ceramic matrix composites (CMCs) have shown the potential to replace heavy superalloy nozzles and improve the performance of future upper‐stage and orbital rocket engines. Gas permeability has been reported to be a critical issue during the manufacture for CMC nozzles. This work shows the manufacture of a dense radiation‐cooled C/C‐SiC nozzle demonstrator. A multi‐angle fiber architecture was applied using filament winding technique to reduce the incidence of delaminations during the manufacturing process under high temperatures. Additional efforts were made to improve the final gas tightness and reduce the amount of residual silicon by means of an adapted liquid silicon infiltration process. The manufacture, the material, and structural characterization as well as a finite element analysis of a performed internal pressure test are presented.     

Predictive,Miniature Co‐Extrusion of Multilayered Glass Fiber‐Optic Preforms

A miniature co‐extrusion technique, to produce a concentric multilayered glass fiber‐optic preform of ~3 mm diameter, is modeled and experimentally demonstrated. A three‐dimensional, incompressible, noncavitating, and nonisothermal Computational Fluid Dynamics (CFD) model, similar to one developed in our previous work, is used to predict the dimensions of an alternating four‐layer glass stack feed required to produce the desired layer dimensions in a multilayered‐glass preform extrudate, using a miniaturized and thus more economical co‐extrusion. Strong agreement in the cross‐sectional geometrical proportions of the simulated and experimentally obtained preform supports the prowess of the predictive modeling. Nevertheless, some small deviations between the simulated and experimentally obtained dimensions indicate topics for future rheological study. Performing the co‐extrusion process under vacuum helps to minimize the inter‐layer defects in the multi‐layered fiber‐optic preform. The miniature co‐extrusion potentially removes the need for a postextrusion draw‐down prior to fiber drawing, avoiding devitrification issues possible in non‐oxide novel glass compositions.     

Compatibility Investigations on Polymer‐Fiber‐Reinforced Cements Modified with Polymer Latexes

Summary: In construction, polymer fibers are commonly applied beside steel, glass and mineral fibers to improve material's flexibility to shear stress. As in other composite systems, there are compatibility problems present between the fibers and the cement due to the different chemical natures and the different thermal expansion coefficients of the cement and the polymers. Within this study the interactions between two Portland cements and polymer fibers were investigated by SEM and solid‐state NMR spectroscopy. To improve the wetting ability of the polymer fibers by the cement matrix, redispersible latex powders were successfully applied to improve the adhesion between the cement matrix and the fibers. Within this study, several solid‐state nuclear magnetic resonance (NMR) spectroscopy methods, detecting ¹H, ¹³C, ²⁷Al and ²⁹Si nuclei, and scanning electron microscopy (SEM) were applied. Thus, cement pastes, inorganic additives and organic admixtures could be monitored individually.

SEM images of the interface between poly(propylene) fibers and Portland cement, hardened and hydrated in the presence of a 2 wt.‐% poly[(vinyl acetate)‐co‐ethylene] latex.     

Reduced Cracking in Oxide Fiber‐Reinforced Oxide Composites via Freeze‐Dry Processing

Porous oxide matrix composites typically develop significant numbers of matrix cracks during processing. Eliminating such cracks will lead to improved matrix‐dominated properties and will also provide a significant step toward producing a dense oxide matrix composite. However, attaining a crack‐free oxide matrix composite has been elusive due to the large shrinkages of the matrix in drying and sintering in the presence of the constraints to macro shrinkage imposed by fiber reinforcement, and to direct effects of drying. By utilizing a camphene based freeze‐drying process combined with a nonshrinking matrix, the shrinkage cracks in an oxide fiber‐reinforced composite can be essentially eliminated. This concept was validated for 2D fabric‐reinforced composites.     

Feather Fiber‐Based Thermoplastics: Effects of Different Plasticizers on Material Properties

Poultry feather fiber is transformed into biothermoplastics using a twin screw extruder, and the plasticizing effect of four different plasticizers on the material properties is investigated. Conformational changes, viscoelastic behavior, thermal degradation, and phase transitions are assessed by means of FTIR spectroscopy, DMA, TGA, and DSC, respectively. The mechanical properties of the plasticized resins are assessed by tensile measurements, while optical transmittance is recorded using UV‐Vis spectrophotometry. The water uptake behavior of the fiber keratin and plasticized resins is also investigated.

     

Semi‐IPN carrageenan‐based nanocomposite hydrogels: Synthesis and swelling behavior

Inclusion of nano‐clays into hydrogels is an efficient approach to produce nanocomposite hydrogels. The introduction of nano‐clay into hydrogels causes an increase in water absorbency. In the present work, Nanocomposite hydrogels based on kappa‐carrageenan were synthesized using sodium montmorillonite as nano‐clay. Acrylamide and methylenebisacrylamide were used as monomer and crosslinker, respectively. The structure of nanocomposite hydrogels was investigated by XRD and SEM techniques. Swelling behavior of nanocomposite hydrogels was studied by varying clay and carrageenan contents as well as methylenebisacrylamide concentration. An optimum swelling capacity was achieved at 12% of sodium montmorilonite. The swollen nanocomposite hydrogels were used to study water retention capacity (WRC) under heating. The results revealed an increase in WRC due to inclusion of sodium montmorilonite clay. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

X‐ray diffraction and dynamic mechanical analyses of α‐chitin whisker‐reinforced poly(vinyl alcohol) nanocomposite nanofibers

Electrospinning is a facile method for preparing nanocomposite materials in fiber form. Nanomaterials that have been incorporated within such fibers are usually inorganic in nature. Recently, nanocomposite nanofibers based on poly(vinyl alcohol) (PVA) as the matrix and nanocrystals of α‐chitin (i.e. chitin whiskers; ca 31 nm in width and ca 549 nm in length on average) as the nanofiller have been successfully prepared. In the study reported here, the fibers were further investigated using X‐ray diffraction (XRD) and dynamic mechanical analyses in comparison with the corresponding solvent‐cast films. The average diameters of the PVA/chitin whiskers fibers ranged between 175 and 218 nm. Careful analysis of the wide‐angle XRD patterns of the fiber mats and the films showed that PVA was partially crystalline, and the incorporation of the whiskers within the fibers was confirmed by peaks characteristic to α‐chitin crystals. Dynamic mechanical analysis showed that the fiber mats were weaker than the films and that the relaxation temperatures associated with the glass transition (T_g) of the fiber mats were greater than those of the films. The addition and increasing the amount of the whiskers caused the crystallinity of PVA within the nanocomposite materials to decrease and T_g to increase. The present study shows that the geometry of nanocomposite materials plays a major role in determining their properties. Copyright © 2009 Society of Chemical Industry     

Co‐Extrusion of Multilayer Glass Fiber‐Optic Preforms: Prediction of Layer Dimensions in the Extrudate

A three‐dimensional, incompressible and noncavitating model of a glass‐stack coextrusion process, under isothermal and non‐isothermal conditions is numerically simulated by means of computational fluid dynamics. A dynamic mesh approach is taken in a domain‐subdomain type setup to simulate the transient steps in the steady‐velocity phase of the experimental co‐extrusion. The multiphase setup consists of a glass‐stack which is composed of different glass compositions. Experimentally measured glass properties, such as the temperature coefficient of the viscosity of the supercooled glass melts are used to define the flow behavior of the glasses in the starting stack when extruded. The modeled extrudate is numerically verified for transient and spatial errors, leading to the choice of a suitable mesh. Excellent agreement is found between modeling and experiment when plotting the core/cladding dimensions of a step‐index extruded fiber‐optic preform along the length of the preform. This approach can identify the stable part of the preform, in terms of constant core/cladding layer geometry, obviating costly and time‐consuming experimental iteration. Also, the modeling allows prediction of the starting glass‐stack dimensions for a specified fiber design.