A distributed shifting bottleneck heuristic for complex job shops

In this paper, we consider distributed versions of a modified shifting bottleneck heuristic for complex job shops. The considered job shop environment contains parallel batching machines, machines with sequence-dependent setup times and reentrant process flows. Semiconductor wafer fabrication facilities are typical examples for manufacturing systems with these characteristics. The used performance measure is total weighted tardiness (TWT). We suggest a two-layer hierarchical approach in order to decompose the overall scheduling problem. The upper (or top) layer works on an aggregated model. Based on appropriately aggregated routes it determines start dates and planned due dates for the jobs within each single work area, where a work area is defined as a set of parallel machine groups. The lower (or base) layer uses the start dates and planned due dates in order to apply shifting bottleneck heuristic type solution approaches for the jobs in each single work area. We conduct simulation experiments in a dynamic job shop environment in order to assess the performance of the heuristic. It turns out that the suggested approach outperforms a pure First In First Out (FIFO) dispatching scheme and provides a similar solution quality as the original modified shifting bottleneck heuristic.     

Scheduling jobs with ready times and precedence constraints on parallel batch machines using metaheuristics

In this paper, we discuss a scheduling problem for parallel batch machines where the jobs have ready times. Problems of this type can be found in semiconductor wafer fabrication facilities (wafer fabs). In addition, we consider precedence constraints among the jobs. Such constraints arise, for example, in scheduling subproblems of the shifting bottleneck heuristic when complex job shop scheduling problems are tackled. We use the total weighted tardiness as the performance measure to be optimized. Hence, the problem is NP-hard and we have to rely on heuristic solution approaches. We consider a variable neighborhood search (VNS) scheme and a greedy randomized adaptive search procedure (GRASP) to compute efficient solutions. We assess the performance of the two metaheuristics based on a large set of randomly generated problem instances and based on instances from the literature. The obtained computational results demonstrate that VNS is a very fast heuristic that quickly leads to high-quality solutions, whereas the GRASP is slightly outperformed by the VNS approach. However, the GRASP approach has the advantage that it can be parallelized in a more natural manner compared to VNS.     

An efficient hybrid evolutionary algorithm for scheduling with setup times and weighted tardiness minimization

We confront the job shop scheduling problem with sequence-dependent setup times and weighted tardiness minimization. To solve this problem, we propose a hybrid metaheuristic that combines the intensification capability of tabu search with the diversification capability of a genetic algorithm which plays the role of long term memory for tabu search in the combined approach. We define and analyze a new neighborhood structure for this problem which is embedded in the tabu search algorithm. The efficiency of the proposed algorithm relies on some elements such as neighbors filtering and a proper balance between intensification and diversification of the search. We report results from an experimental study across conventional benchmarks, where we analyze our approach and demonstrate that it compares favorably to the state-of-the-art methods.     

Decomposition methods for large job shops

A rolling horizon heuristic is presented for large job shops, in which the total weighted tardiness must be minimized. The method divides a given instance into a number of subproblems, each having to correspond to a time window of the overall schedule, which are solved using a shifting bottleneck heuristic. A number of rules for defining each time window are derived. The method is tested by using instances up to 10 machines and 100 operations per machine, outperforming a shifting bottleneck heuristic that has been shown to generate close to optimal results.Scope and purposeThere has been a significant amount of research focused on the scheduling of a job shop, either minimizing the makespan or the tardiness. Although the results for small-size problems are satisfactory, there has been no approach as for yet middle- and large-size problems. This paper presents a heuristic that decomposes the problems on a time window basis, solving each subproblem using a shifting bottleneck heuristic. Its results for a due-date-related objective function are promising.     

A neighborhood for complex job shop scheduling problems with regular objectives

Due to the limited applicability in practice of the classical job shop scheduling problem, many researchers have addressed more complex versions of this problem by including additional process features, such as time lags, setup times, and buffer limitations, and have pursued objectives that are more practically relevant than the makespan, such as total flow time and total weighted tardiness. However, most proposed solution approaches are tailored to the specific scheduling problem studied and are not applicable to more general settings. This article proposes a neighborhood that can be applied for a large class of job shop scheduling problems with regular objectives. Feasible neighbor solutions are generated by extracting a job from a given solution and reinserting it into a neighbor position. This neighbor generation in a sense extends the simple swapping of critical arcs, a mechanism that is widely used in the classical job shop but that is not applicable in more complex job shop problems. The neighborhood is embedded in a tabu search, and its performance is evaluated with an extensive experimental study using three standard job shop scheduling problems: the (classical) job shop, the job shop with sequence-dependent setup times, and the blocking job shop, combined with the following five regular objectives: makespan, total flow time, total squared flow time, total tardiness, and total weighted tardiness. The obtained results support the validity of the approach.     

A heuristic for job shop scheduling to minimize total weighted tardiness

This paper considers the job shop scheduling problem to minimize the total weighted tardiness with job-specific due dates and delay penalties, and a heuristic algorithm based on the tree search procedure is developed for solving the problem. A certain job shop scheduling to minimize the maximum tardiness subject to fixed sub-schedules is solved at each node of the search tree, and the successor nodes are generated, where the sub-schedules of the operations are fixed. Thus, a schedule is obtained at each node, and the sub-optimum solution is determined among the obtained schedules. Computational results on some 10 jobs and 10 machines problems and 15 jobs and 15 machines problems show that the proposed algorithm can find the sub-optimum solutions with a little computation time.     

Minimizing Total Weighted Tardiness in a Generalized Job Shop

We consider a generalization of the classical job shop scheduling problem with release times, positive end–start time lags, and a general precedence graph. As objective we consider the total weighted tardiness. We use a tabu search algorithm to search for the order in which the operations are processed on each machine. Given a sequence of operations on each machine, we determine optimal starting times by solving a maximum cost flow problem. This solution is used to determine the neighborhood for our tabu search algorithm. All sequences in our neighborhood are obtained by swapping certain pairs of adjacent operations. We show that only swaps that possess a certain property can improve the current solution; if no such swap is available in the neighborhood, then the current solution is globally optimal. In the computational results we compare our method with other procedures proposed in literature. Our tabu search algorithm seems to be effective both with respect to time and solution quality. The research was carried out at the Technische Universiteit Eindhoven and the Universiteit Utrecht with support of Baan and the Future and Emerging Technologies programme of the EU under contract number IST-1999-14186 (ALCOM-FT).     

Algorithm based on taboo search and shifting bottleneck for job shop scheduling

In this paper, a computational effective heuristic method for solving the minimum makespan problem of job shop scheduling is presented. It is based on taboo search procedure and on the shifting bottleneck procedure used to jump out of the trap of the taboo search procedure. A key point of the algorithm is that in the taboo search procedure two taboo lists are used to forbid two kinds of reversals of arcs, which is a new and effective way in taboo search methods for job shop scheduling. Computational experiments on a set of benchmark problem instances show that, in several cases, the approach, in reasonable time, yields better solutions than the other heuristic procedures discussed in the literature.     

作业车间调度转换瓶颈算法的不可行解问题

文章讨论了作业车间调度问题转换瓶颈算法的一个缺陷。转换瓶颈算法是解决作业车间调度最小makespan(完工时间)问题的很有效的启发式算法。它是基于反复的解决某些单机调度问题。然而在转换瓶颈算法中用Carlier算法解单机调度问题并不总能得到可行解,文中给出了一个反例证明了有产生不可行解的情况。另外,文章还以简洁的方法证明了转换瓶颈算法若用Schrage算法替代Carlier算法解单机调度问题不会产生不可行解。     

A local-best harmony search algorithm with dynamic sub-harmony memories for lot-streaming flow shop scheduling problem

In this paper, a local-best harmony search (HS) algorithm with dynamic sub-harmony memories (HM), namely DLHS algorithm, is proposed to minimize the total weighted earliness and tardiness penalties for a lot-streaming flow shop scheduling problem with equal-size sub-lots. First of all, to make the HS algorithm suitable for solving the problem considered, a rank-of-value (ROV) rule is applied to convert the continuous harmony vectors to discrete job sequences, and a net benefit of movement (NBM) heuristic is utilized to yield the optimal sub-lot allocations for the obtained job sequences. Secondly, an efficient initialization scheme based on the NEH variants is presented to construct an initial HM with certain quality and diversity. Thirdly, during the evolution process, the HM is dynamically divided into many small-sized sub-HMs which evolve independently so as to balance the fast convergence and large diversity. Fourthly, a new improvisation scheme is developed to well inherit good structures from the local-best harmony vector in the sub-HM. Meanwhile, a chaotic sequence to produce decision variables for harmony vectors and a mutation scheme are utilized to enhance the diversity of the HM. In addition, a simple but effective local search approach is presented and embedded in the DLHS algorithm to enhance the local searching ability. Computational experiments and comparisons show that the proposed DLHS algorithm generates better or competitive results than the existing hybrid genetic algorithm (HGA) and hybrid discrete particle swarm optimization (HDPSO) for the lot-streaming flow shop scheduling problem with total weighted earliness and tardiness criterion.     

一种基于禁忌搜索技术的作业车间调度算法

描述了一种解决作业车间调度最短完工时间问题的有效的启发式算法．该算法基于禁忌搜索技术．算法中利用了新的禁忌搜索方法．从对一组问题基准实例的实验计算结果看，该算法在合理的计算时间内，对多个实例得到比当前没有用转换瓶颈技术的禁忌搜索中最好的算法之一的TSAB算法更好的结果．     

Local search heuristics for two-stage flow shop problems with secondary criterion

This paper develops and compares different local search heuristics for the two-stage flow shop problem with makespan minimization as the primary criterion and the minimization of either the total flow time, total weighted flow time, or total weighted tardiness as the secondary criterion. We investigate several variants of simulated annealing, threshold accepting, tabu search, and multi-level search algorithms. The influence of the parameters of these heuristics and the starting solution are empirically analyzed. The proposed heuristic algorithms are empirically evaluated and found to be relatively more effective in finding better quality solutions than the existing algorithms.Scope and purposeTraditional research to solve multi-stage scheduling problems has focused on single criterion. However, in industrial scheduling practices, managers develop schedules based on multi-criteria. Scheduling problems involving multiple criteria require significantly more effort in finding acceptable solutions and hence have not received much attention in the literature. This paper considers one such multiple criteria scheduling problem, namely, the two-machine flow shop problem where the primary criterion is the minimization of makespan and the secondary criterion is one of the three most popular performance measures, namely, the total flow time, total weighted flow time, or total weighted tardiness. Based on the principles of local search, development of heuristic algorithms, that can be adapted for several multi-criteria scheduling problems, is discussed. Using the example of the two-machine flow shop problem with secondary criterion, computational experiments are used to evaluate the utility of the proposed algorithms for solving scheduling problems with a secondary criterion.     

作业车间调度问题的一种改进的转换瓶颈算法

描述了一种解决作业车间调度最短完工时间问题有效的启发式算法。该算法是对Adams等人的转换瓶颈算法的改进,算法中用了改进的Calier单机调度方法以克服原Calier算法的不足。从对一组问题基准实例的实验计算结果看,该算法在合理的计算时间内,对多个实例得到比原转换瓶颈算法和Beam搜索算法更好的结果;从实验结果看,算法也优于ISB算法。     

An effective heuristic method for generalized job shop scheduling with due dates

This paper is concerned with the generalized job shop scheduling problem with due dates wherein the objective is to minimize total job tardiness. An efficient heuristic algorithm called the revised exchange heuristic algorithm (REHA) is presented for solving this problem. It has been shown that the algorithm can be completed in polynomial time. Results, generated over a range of shop sizes with different due date tightness levels, indicate that the proposed technique is capable of yielding notable reductions in total tardiness (over initial schedules) for practical size problems. This suggests that this approach is an efficient scheduling option for this class of complex optimization problems.     

Applying a hybrid job shop procedure to a Belgian manufacturing company producing industrial wheels and castors in rubber

In this paper, several methods for job shop scheduling are combined, adjusted and successfully applied to a real-world scheduling problem at a Belgian manufacturer producing industrial wheels and castors in rubber. The procedure is an extension of a hybrid shifting bottleneck procedure with a tabu search algorithm while incorporating various company specific constraints. The various extensions to cope with the company specific constraints have a strong similarity with the complex job shop problem formulation of Mason, Fowler, and Carlyle (2002). The new procedure is used as a simulation engine to test the relevance of various scenarios in order to improve the current planning approach of the company. A detailed computational experiment highlights the main contribution of the novel procedure for the company.     

作业车间调度问题的一种混合式算法

描述了一种解决作业车间调度最短完工时间问题的混合式算法．该算法基于禁忌搜索和转换瓶颈技术．算法中利用了多种禁忌搜索方法．为了得到更好的结果，算法中还引入了倒转技术．从对一组问题基准实例的实验计算结果看，该算法在合理的计算时间内，对多个实例得到比当前解决该问题的最高效的启发式算法之一的TSSB算法更好的结果．     

A hybrid immune simulated annealing algorithm for the job shop scheduling problem

A hybrid simulated annealing algorithm based on a novel immune mechanism is proposed for the job shop scheduling problem with the objective of minimizing total weighted tardiness. The proposed immune procedure is built on the following fundamental idea: the bottleneck jobs existing in each scheduling instance generally constitute the key factors in the attempt to improve the quality of final schedules, and thus, the sequencing of these jobs needs more intensive optimization. To quantitatively describe the bottleneck job distribution, we design a fuzzy inference system for evaluating the bottleneck level (i.e. the criticality) of each job. By combining the immune procedure with a simulated annealing algorithm, we design a hybrid optimization algorithm which is subsequently tested on a number of job shop instances. Computational results for different-sized instances show that the proposed hybrid algorithm performs effectively and converges fast to satisfactory solutions.     

Bicriteria scheduling problem for unrelated parallel machines with release dates

This research proposes a heuristic and a tabu search algorithm (TSA) to find non-dominated solutions to bicriteria unrelated parallel machine scheduling problems with release dates. The two objective functions considered in this problem are to minimize both makespan and total weighted tardiness. The computational results show that the proposed heuristic is computationally efficient and provides solutions of reasonable quality. The proposed TSA outperforms other algorithms in terms of the number of non-dominated solutions and the quality of its solutions.     

Tardiness minimization in a flexible job shop: A tabu search approach

This paper addresses the problem of scheduling jobs in a flexible job shop with the objective of minimizing total tardiness. The flexible job shop differs from the classical job shop in that each of the operations associated with a job can be processed on any of a set of alternative machines. Two heuristics based on tabu search are developed for this problem: a hierarchical procedure and a multiple start procedure. The procedures use dispatching rules to obtain an initial solution and then search for improved solutions in neighborhoods generated by the critical paths of the jobs in a disjunctive graph representation. Diversification strategies are also implemented and tested. The outcomes of extensive computational results are reported.     

Constructive heuristic algorithms for the open shop problem

In this paper we consider constructive heuristic algorithms for the open shop problem with minimization of the schedule length. By means of investigations of the structure of a feasible solution two types of heuristic algorithms are developed: construction of a rank-minimal schedule by solving successively weighted maximum cardinality matching problems and construction of an approximate schedule by applying insertion techniques combined with beam search. All presented algorithms are tested on benchmark problems from the literature. Our computational results demonstrate the excellent solution quality of our insertion algorithm, especially for greater job and machine numbers. For 29 of 30 benchmark problems with at least 10 jobs and 10 machines we improve the best known values obtained by tabu search.