Exergy‐based performance analysis of packed‐bed solar air heaters

This paper presents an experimental investigation of the thermal performance of a solar air heater having its flow channel packed with Raschig rings. The packing improves the heat transfer from the plate to the air flow underneath. The dimensions of the heater are 0.9 m wide and 1.9 m long. The aluminium‐based absorber plate was coated with ordinary black paint. The characteristic diameter of the Raschig rings, made of black polyvinyl chloride (PVC) tube, is 50 mm and the depth of the packed‐bed in flow channel is 60 mm. Energy and exergy analyses were applied for evaluating the efficiency of the packed‐bed solar air heater. The rate of heat recovered from the packed‐bed solar air heater varied between 9.3 and 151.5 W m^?2, while the rate of thermal exergy recovered from the packed‐bed solar air heater varied between 0.04 and 8.77 W m^?2 during the charging period. The net energy efficiency varied from 2.05 to 33.78%, whereas the net exergy efficiency ranged from 0.01 to 2.16%. It was found that the average daily net energy and exergy efficiencies were 17.51 and 0.91%, respectively. The energy and exergy efficiencies of the packed‐bed solar air heater increased as the outlet temperature of heat transfer fluid increased. Copyright © 2004 John Wiley & Sons, Ltd.     

A review of the performance of double pass solar air heater

Improvement of the thermal performance of a solar air heater can be obtained by enhancing the rate of heat transfer. The thermal efficiency of double pass solar air heater is higher in comparison to single pass with the concept involved of doubling the heat transfer area without increase in the system cost. Numbers of studies have been carried out on the performance analysis of double pass solar air heater provided with heat transfer augmentation techniques viz. using extended surfaces, packed bed, corrugated absorber were reported in the literature and found more increase in the thermal efficiency in comparison to conventional double duct solar air heater. These studies includes the design of double pass solar air heater, heat transfer enhancement, flow phenomenon and pressure drop in duct. This paper presents an extensive study of the research carried out on double pass solar air heater. Based on the literature review, it is concluded that most of the studies carried out on double pass solar air heater integrated with porous media and extended surfaces. Few studies were carried out with corrugated absorber. Further no study has been reported so far on double pass solar air heater with absorber plate artificially roughened from both the sides. Mathematical models based on energy analysis of some configurations of solar air heater have been discussed.     

Thermal and thermo-hydraulic performance investigation of double-pass packed bed solar air heaters under external recycle

In the present investigation, two types (Type A and Type B) of the double-pass packed bed solar air heater under external recycle are investigated theoretically. In Type A, the porous media is considered in the upper channel, whereas in Type B, the porous media is considered in the lower channel. Iron scraps are used as a packed bed material (porous media) to strengthen the convective heat transfer coefficient for air flowing through the packed bed. The mathematical model for these two air heaters operating under forced convection mode is presented. The results revealed that the thermal and thermo-hydraulic efficiencies of Type A are higher as compared to Type B. In order to validate the models, the theoretical results obtained from the conventional model of Type B are compared with the theoretical results obtained from the previous investigation and showed that good agreement is achieved.     

Optimal thermohydraulic performance of a wire mesh packed solar air heater

This paper is concerned with thermohydraulic investigations on a packed bed solar air heater having its duct packed with blackened wire screen matrices of different geometrical parameters (wire diameter and pitch). The thermohydraulic performance of an air heater in terms of effective efficiency is determined on the basis of actual thermal energy gain subtracted by the primary energy required to generate power needed for pumping air through the packed bed. Based on energy transfer mechanism in the bed, a mathematical model is developed to compute effective efficiency. A design criterion is also suggested to select a matrix for packing the air flow duct of a solar air heater which results in the best thermal efficiency with minimum pumping power penalty. Resulting values of effective efficiency clearly indicate that the packed bed solar air heater investigated is thermohydraulically efficient as compared to flat plate collectors.     

Investigation of heat transfer and friction characteristics of packed bed solar air heater using wire mesh as packing material

An experimental investigation has been carried out on a packed bed solar air heater using wire mesh as packing material. Data pertaining to heat transfer and friction characteristics were collected for air flow rates ranging from 0.0159 to 0.0347 kg/s-m² for eight sets of matrices with varying geometrical parameters. The thermal efficiency of a packed bed solar air heater was compared with that of a conventional solar air heater to determine the enhancement which was found to be strong function of system and operating parameters of the bed. It was found that an enhancement of the order of 76.9-89.5% can be obtained. Experimental data were utilised to develop correlations for Colburn J_h factor and friction factor as function of geometrical parameters of the bed and the flow Reynolds number. These correlations were found to predict the experimental results with reasonable accuracy. It has also been found that the present correlations show much better agreement as compared to the values predicted by earlier correlations for such systems.     

The improvement of collector efficiency in solar air heaters by simultaneously air flow over and under the absorbing plate

The performance of double-flow type solar air heaters, in which air is flowing simultaneously over and under the absorbing plate, is more effective than that of the devices with only one flow channel over or under the absorbing plate because the heat-transfer area in double-flow systems is double. The effect of the fraction of mass flow rate in the upper or lower flow channel of a double-flow device on collector efficiencies, has also been investigated theoretically and experimentally. Considerable improvement in collector performance is obtained by employing a double-flow type solar air heater, instead of using a single-flow device, if the mass flow rates in both flow channels are kept the same.     

A Recuperative Solar Collector

This investigation is a theoretical and experimental study of a recuperative type solar water heater where water is allowed to pass through the two upper transparent covers in channel flow before flowing through the tubes of the collector. The water in the channel will be first heated by solar insolation absorbed in the fluid layer and by the upper heat losses from the absorber plate before being heated in the main collector tubes. The performance of this collector was analytically studied under various environmental and operating conditions, in addition, an experimental apparatus was built, commissioned and tested. The analytical model, confirmed by experimental results, indicated that the proposed design was superior to the conventional solar water heater within a certain range of mass flow rates and environmental conditions.     

An optimum performance of flat-type solar air heater with porous absorber

This investigation is concerned with the design and performance of a flat-type solar air heater in which air flows perpendicularly from the transparent cover to a porous absorber plate. The design phase involved a stability analysis to determine the critical distance (maximum allowable distance) between the absober and transparent cover, for suppressing convection currents, at various environmental and operating conditions. These results are useful to designers of solar collectors of the proposed type. In addition, the thermal performance of this solar heater at its optimum design conditions was computed for a wide range of system parameters illustrating the contribution of conduction and radiative modes of heat transfer. The results indicate that the best operating efficiency can be obtained when running the collector with a mass flow rate of m > 40 kg/m².h. Furthermore, the collector thermal performance is superior than channel type solar air heaters operating under similar conditions and much simpler than honeycomb porous bed solar air heaters.     

Experimental performance of single and double pass solar air heater with fins and steel wire mesh as absorber

Thermal performance of a single and double pass solar air heater with fins attached and using a steel wire mesh as absorber plate was investigated experimentally. The effects of air mass flow rate range between 0.012 kg/s and 0.038 kg/s on the outlet temperature and thermal efficiency was studied. The bed heights were 7 cm and 3 cm for the lower and upper channels respectively.     

Single and double pass solar air heaters with wire mesh as packing bed

The thermal performances of single and double pass solar air heaters with steel wire mesh layers are used instead of a flat absorber plate are investigated experimentally. The effects of mass flow rate of air on the outlet temperature and thermal efficiency were studied. The results indicate that the efficiency increases with increasing the mass flow rate for the range of the flow rate used in this work between 0.012 and 0.038 kg/s. For the same flow rate, the efficiency of the double pass is found to be higher than the single pass by 34–45%. Moreover, the maximum efficiencies obtained for the single and the double pass air collectors are 45.93 and 83.65% respectively for the mass flow rate of 0.038 kg/s. Comparison of the results of a packed bed collector with those of a conventional collector shows a substantial enhancement in the thermal efficiency.     

Thermal performance investigation of double pass-finned plate solar air heater

In this paper, the double pass-finned plate solar air heater was investigated theoretically and experimentally. An analytical model for the air heater was presented. Numerical calculations had been performed under Tanta (latitude, 30° 47′N and longitude, 31°E) prevailing weather conditions. The theoretical predictions indicated that the agreement with the measured performance is fairly good. Comparisons between the measured outlet temperatures of flowing air, temperature of the absorber plate and output power of the double pass-finned and v-corrugated plate solar air heaters were also presented. The effect of mass flow rates of air on pressure drop, thermal and thermohydraulic efficiencies of the double pass-finned and v-corrugated plate solar air heaters were also investigated. The results showed that the double pass v-corrugated plate solar air heater is 9.3–11.9% more efficient compared to the double pass-finned plate solar air heater. It was also indicated that the peak values of the thermohydraulic efficiencies of the double pass-finned and v-corrugated plate solar air heaters were obtained when the mass flow rates of the flowing air equal 0.0125 and 0.0225 kg/s, respectively.     

Review on solar water heater collector and thermal energy performance of circulating pipe

The effect of thermal conductivity of the absorber plate of a solar collector on the performance of a thermo-siphon solar water heater is found by using the alternative simulation system. The system is assumed to be supplied of hot water at 50 °C and 80 °C whereas both are used in domestic and industrial purposes, respectively. According to the Rand distribution profile 50, 125 and 250 l of hot water are consumed daily. The condition shows that the annual solar fraction of the planning functions and the collector's configuration factors are strongly dependent on the thermal conductivity for its lower values. The less dependence is observed beyond a thermal conductivity of 50 W/m °C for the solar improper fraction and above 100 W/m °C for the configuration factors. In addition, the number of air ducts and total mass flow rate are taken to show that higher collector efficiency is obtained under the suitable designing and operating parameters. Different heat transfer mechanisms, adding natural convection, vapor boiling, cell nucleus boiling and film wise condensation is observed in the thermo-siphon solar water heater with various solar radiations. From this study, it is found that the solar water heater with a siphon system achieves system characteristic efficiency of 18% higher than that of the conventional system by reducing heat loss for the thermo-siphon solar water heater.     

Effect of geometrical and thermophysical characteristics of bed materials on the enhancement of thermal performance of packed bed solar air heaters

In this experimental investigation, a packed bed solar air heater has been designed, fabricated and tested under the local weather conditions of Roorkee, India. Data were obtained from May to June 1992. Tests were conducted to cover a wide range of influencing parameters,including the geometrical and thermophysical characteristics of absorber matrices, mass flow rates and input solar energy fluxes under actual outdoor conditions. The effects of these parameters on the thermal performance have been investigated, and the results have been compared with those of flat plate (plane) collectors. Based on thermal performance, the woven screen of different geometry (having the lowest values of bed thickness to element size ratio, bed porosity and extinction coefficient) and the copper woven screen (having highest value of thermal conductivity) have been found to be the best absorber matrices for packed bed solar air heaters. It is observed that the performance of the collector improves appreciably as a result of packing its duct with blackened absorber matrices, and this improvement is a strong function of the bed and operating parameters.     

Investigation of thermal performance of-double pass-flat and v-corrugated plate solar air heaters

In this paper, the double pass flat and v-corrugated plate solar air heaters are investigated theoretically and experimentally. Analytical models for the air heater with flat and v-corrugated plates are presented. Numerical calculations have been performed under Tanta (latitude, 30^° 47^′ N) prevailing weather conditions. The theoretical predictions indicated that the agreement with the measured performance is fairly good. Comparisons between the measured outlet temperatures of flowing air, output power and overall heat losses of the flat and v-corrugated plate solar air heaters are also presented. The effect of mass flow rates of air on pressure drop, thermal and thermo hydraulic efficiencies of the flat and v-corrugated plate solar air heaters are also investigated. The results showed that the double pass v-corrugated plate solar air heater is 11-14% more efficient compared to the double pass flat plate solar air heater. It is also indicated that the peak values of the thermo hydraulic efficiencies of the flat and v-corrugated plate solar air heaters are obtained when the mass flow rate of the flowing air is 0.02 kg/s.     

The effect of using transverse fins on a double pass flow solar air heater using wire mesh as an absorber

The thermal performance of a double pass solar air heater with 2, 4, and 6 fins attached was investigated experimentally. Wire mesh layers were used between the fins instead of an absorber plate. The effects of mass flow rate of air on the outlet temperature and thermal efficiency were studied. The indicated results show that the efficiency increases with increasing the mass flow rate for the range of the flow rate used in this work between 0.0121-0.042 kg/s. Moreover, the maximum efficiency was obtained by using 6 fins at the same mass flow rate. The maximum efficiency obtained for the 2, 4, 6 fins of SAH were 75.0%, 82.1% and 85.9% respectively for the mass flow rate of 0.042 kg/s. In addition, the maximum average temperature difference between the inlet and the outlet, ΔT, for the SAH with 6 fins was the highest for the same mass flow rates compared to 2 and 4 fins SAHs. The maximum average and instantaneous peak of ΔT obtained were 43.1 °C and 62.1 °C respectively for the 6 fins SAH when the mass flow rate was 0.0121 kg/s. Comparison of the results of a counter flow packed bed collector with those of a conventional collector shows a substantial enhancement in the thermal efficiency.     

太阳辐射填料床储热特性研究

针对给定太阳日辐射曲线,研究集成蓄热单元的太阳光热系统的整体能量的动态转化特性及关键参数影响规律。结果表明：填料床总储热量与传热流体进口流速呈非线性变化,当传热流体进口流速 u_f =0.006 m/s时,填料床总储热量最大;在给定填料总容量和u_f =0.006 m/s的条件下,填料床高径比为5的填料床具有更高的储热能力;在该计算条件下,u_f =0.006 m/s、填料床高径比为5及填料量相对值为1时,太阳光热能实现最大程度上的转化和储存。     

Effectiveness–NTU relation for packed bed liquid desiccant–air contact systems with a double film model for heat and mass transfer

One-dimensional models were usually utilized to describe the coupled heat and mass transfer processes in packed bed liquid desiccant–air contact systems. In this paper, a double film model was utilized for both parallel and countercurrent flow configurations. The model considered the effects of non-unity values of Lewis factor, unequal effective heat and mass transfer areas, liquid phase heat and mass transfer resistances, changes in solution mass flow rate and concentration. Within the relatively narrow range of operating conditions usually encountered in a specified application, a linear approximation was made to find out the dependence of equilibrium humidity ratio on solution temperature and concentration. Constant approximations of some properties and coefficients were further made to render the coupled equations linear. The original differential equations were rearranged and an analytical solution was developed for a set of newly defined parameters. Analytical expressions for the tower efficiency and other effectiveness values were further developed based on the analytical solution. Comparisons were made between analytical results and numerical integration of the original differential equations and the agreement was found to be quite satisfactory.     

Analysis of a non-porous double-flow solar air heater

In this paper, we present the theory of a non-porous air heater in which the air is blown both below and above the absorbing surface. Explicit expressions for the outlet air temperature and useful heat flux have been obtained in terms of mass flow rate of the air, distance along the direction of air flow and other relevant parameters. The double-flow air heater is found to perform more efficiently than a single-flow air heater.     

Transient analysis of a solar air heater of the second kind

This paper presents a theoretical analysis along with the experimental validation study of a solar air heater of the second kind. The heater consists of a flat passage between two metallic plates through which the heat transfer fluid air is made to pass by some auxiliary means. Study of the periodic response of different parameters of this solar air heater is attempted. The heat balance equations governing the behaviour of the system are solved explicitly. The results obtained from the analytical expressions for the transient variation of outlet air temperature compare well with experimental data. Predictions are also made regarding effects of different performance parameters of the air heater with variations of air mass flow rate and plate emissivity with the hope of optimizing the collector configuration.     

Thermal characteristics of packed bed storage system

The thermal behaviour of a packed bed storage system charged with hot air is modelled using two partial differential equations representing the energy conservation in the air and solid phases constituting the bed. These two equations are coupled through the heat exchange process between the two phases. A fully implicit numerical scheme based on forward, upwind and central differencing for the time, first and second space derivatives, respectively, is used to solve the modelling equations. Marching technique is used for the air equation and a tri-diagonal matrix solver is employed to solve the solid equation. The solution yields the thermal structure of the bed, namely the air and solid temperature distribution inside the bed at any particular time, and the variation of total energy stored in the bed with time. The effect of bed length, solid diameter and void fraction on the thermal characteristics of the packed bed is studied. Further, the performance of the bed under variable inlet air temperature and mass flow rate is investigated.