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1.
Colorless distributed combustion (CDC) has been shown to provide significant improvement in gas turbine combustor performance. Colorless distributed combustion with swirl is investigated here to develop ultra-low emissions of NO and CO, and significantly improved pattern factor. Experimental investigations have been performed using a cylindrical geometry combustor with swirling air injection and axial hot gas exit stream from the combustor. Air was injected tangentially to impart swirl to the flow inside the combustor. The results obtained from the combustor have demonstrated very low levels of NO (∼3 PPM) and CO (∼70 PPM) emissions at an equivalence ratio of 0.7 and a high heat release intensity of 36 MW/m3-atm under non-premixed combustion. To further simulate gas turbine operating conditions, inlet air to the combustor was preheated to 600 K temperature and the combustor operated at 2 atm pressure. Results showed very low levels of CO (∼10 PPM) but the NO increased somewhat to ∼10 PPM at an equivalence ratio of 0.5 and heat release intensity of 22.5 MW/m3-atm under non-premixed combustion conditions. For premixed combustion, the combustor demonstrated low levels of both NO (5 PPM) and CO (8 PPM) at an equivalence ratio of 0.6 and a heat release intensity of 27 MW/m3-atm. Results are reported at different equivalence ratios on the emission of NO and CO, lean stability limit and OH* chemiluminescence. These results suggest that further performance improvement can be achieved with improved fuel mixture preparation prior to the ignition of fuel at higher operational pressures using swirling combustor design for our quest to develop ultra low emission high intensity combustor for gas turbine application. 相似文献
2.
Vaibhav K. ArghodeAshwani K. Gupta 《International Journal of Hydrogen Energy》2011,36(10):6292-6302
In this investigation the role of hydrogen addition in a reverse flow configuration, consisting of both non-premixed and premixed combustion modes, have been examined for the CDC flames. In the non-premixed configuration the air injection port is positioned at combustor exit end while the fuel injection port is positioned on the side so that the fuel is injected in cross-flow with respect to air injection. The thermal intensity of the flames investigated is 85 MW/m3 atm to simulate high thermal intensity gas turbine combustion conditions. The results are presented on the global flame signatures, exhaust emissions, and radical emissions using experiments and flowfield using numerical simulations. Ultra low NOx emissions are found for both the premixed and non-premixed combustion modes. Addition of hydrogen to methane fuel resulted in only a slight increase of NO emission, significant decrease of CO emission and extended the lean operational limit of the combustor. 相似文献
3.
Distributed combustion provides significant performance improvement of gas turbine combustors. Key features of distributed combustion includes uniform thermal field in the entire combustion chamber, thus avoiding hot-spot regions that promote NOx emissions (from thermal NOx) and significantly improved pattern factor. Rapid mixing between the injected fuel and hot oxidizer has been carefully explored for spontaneous ignition of the mixture to achieve distributed combustion reactions. Distributed reactions can be achieved in premixed, partially premixed or non-premixed modes of combustor operation with sufficient entrainment of hot and active species present in the flame and their rapid turbulent mixing with the reactants. Distributed combustion with swirl is investigated here for our quest to explore the beneficial aspects of such flows on clean combustion in simulated gas turbine combustion conditions. The goal is to develop high intensity combustor with ultra low emissions of NO and CO, and much improved pattern factor. Experimental results are reported from a cylindrical geometry combustor with different modes of fuel injection and gas exit stream location in the combustor. In all the configurations, air was injected tangentially to impart swirl to the flow inside the combustor. Ultra-low NOx emissions were found for both the premixed and non-premixed combustion modes for the geometries investigated here. Swirling flow configuration, wherein the product gas exits axially resulted in characteristics closest to premixed combustion mode. Change in fuel injection location resulted in changing the combustion characteristics from traditional diffusion mode to distributed combustion regime. Results showed very low levels of NO (∼3 PPM) and CO (∼70 PPM) emissions even at rather high equivalence ratio of 0.7 at a high heat release intensity of 36 MW/m3-atm with non-premixed mode of combustion. Results are also reported on lean stability limit and OH* chemiluminescence under both premixed and non-premixed conditions for determining the extent of distribution combustion conditions. 相似文献
4.
In this paper reverse flow modes of colorless distributed combustion (CDC) have been investigated for application to gas turbine combustors. Rapid mixing between the injected fuel and hot oxidizer has been carefully explored for spontaneous ignition of the mixture to achieve distributed combustion reactions. Distributed reactions can be achieved in premixed, partially premixed or non-premixed modes of combustor operation with sufficient entrainment of burned gases and faster turbulent mixing between the reactants. In the present investigation reverse flow modes consisting of three configurations at thermal intensity of 28 MW/m3-atm and five configurations at thermal intensity of 57 MW/m3-atm have been investigated and these high thermal loadings represent characteristic gas turbine combustion conditions. In all the configurations the air injection port is positioned at the combustor exit end, whereas the location of fuel injection ports is changed to give different configurations. The results are presented on the exhaust emissions and radical emissions using experiments, and evaluation of flowfield using numerical simulations. Ultra-low NOx emissions were found for both the premixed and non-premixed combustion modes investigated here. Cross-flow configuration, wherein the fuel is injected at high velocity cross stream to the air jet resulted in characteristics closest to premixed combustion mode. Change in fuel injection location resulted in changing the combustion characteristics from closer to diffusion mode to distributed regime. This feature is beneficial for part load operation where higher stability limit is desirable. 相似文献
5.
New innovative advanced combustion design methodology for gas turbine applications is presented that is focused on the quest towards zero emissions. The new design methodology is called colorless distributed combustion (CDC) and is significantly different from the currently used methodology. In this paper forward flow modes of CDC have been investigated for application to gas turbine combustors. The CDC provides significant improvement in pattern factor, reduced NOx emission and uniform thermal field in the entire combustion zone for it to be called as an isothermal reactor. Basic requirement for CDC is carefully tailored mixture preparation through good mixing between the combustion air and product gases prior to rapid mixing with fuel so that the reactants are at much higher temperature to result in hot and diluted oxidant stream at temperatures that are high enough to autoignite the fuel and oxidant mixture. With desirable conditions one can achieve spontaneous ignition of the fuel with distributed combustion reactions. Distributed reactions can also be achieved in premixed mode of operation with sufficient entrainment of burned gases and faster turbulent mixing between the reactants. In the present investigation forward flow modes consisting of two non-premixed combustion modes and one premixed combustion mode have been examined that provide potential for CDC. In all the configurations the air injection port is positioned at the opposite side of the combustor exit, whereas the location of fuel injection ports is changed to give different configurations. Two combustion geometries resulting in thermal intensity of 5 MW/m3-atm and 28 MW/m3-atm are investigated. Increase in thermal intensity (lower combustion volume) presents many challenges, such as, lower residence time, lower recirculation of gases and effect of confinement on jet characteristics. The results are presented on the global flame signatures, exhaust emissions, and radical emissions using experiments and flowfield using numerical simulations. Ultra-low NOx emissions are found for both the premixed and non-premixed combustion modes at the two thermal intensities investigated here. Almost colorless flames (no visible flame signatures) have been observed for the premixed combustion mode. The reaction zone is observed to be significantly different in the two non-premixed modes. Higher thermal intensity case resulted in lower recirculation of gases within the combustion chamber and higher CO levels, possibly due to lower associated residence time. The characteristics at the two thermal intensity combustors investigated here were found to be similar. 相似文献
6.
An engineering model of a propane-fueled miniature combustor was developed for ultra-micro gas turbines. The combustion chamber had a diameter of 20 mm, height of 4 mm, and volume of 1.26 cm3. The flat-flame burning method was applied for lean-premixed propane–air combustion. To create the stagnation flow field for a specific flat-flame formation, a flat plate was set over the porous plate in the combustion chamber. A burning experiment was performed to evaluate the combustion characteristics. The flame stability limit was sufficiently wide to include the design operation conditions of an equivalence ratio of 0.55 and air mass flow rate of 0.15 g/s, and the dominant factors affecting the limit were clarified as the heat loss and velocity balance between the burning velocity and the premixture flow velocity at the porous plate. CO, total hydrocarbons (THC), and NOx emission characteristics were established based on the burned gas temperatures in the combustion chamber and the temperature distribution in the combustor. At an air mass flow rate of less than 0.10 g/s, CO and THC emissions were more than 1000 ppm due to large heat loss. As the air mass flow rate increased, the heat loss decreased, but CO emissions remained large due to the short residence time in the combustion chamber. NOx emission depended mainly on the burned gas temperature in the combustion chamber as well as on the residence time. To reduce emissions despite the short residence time, a platinum mesh was placed after the combustion chamber, which drastically decreased the CO emissions. The combustor performance was compared with that of other miniature combustors, and the results verified that the present combustor has suitable combustion characteristics for a UMGT, although the overall combustor size and heat loss need to be reduced. 相似文献
7.
空气分级对燃烧室燃烧及污染物排放的影响 总被引:3,自引:0,他引:3
燃烧气体燃料的工业用直流式燃烧装置为射流进气,采用空气轴向分级的燃烧组织方式,使用多孔板火焰稳定器稳定火焰.实验在一定的燃料流量和一定的空气总量下,改变两级空气的配比,采用testo360烟气分析仪分别测量燃烧室出口截面的温度、NOx和CO的排放量.通过对两级空气不同配比情况下燃烧室出口截面温度、CO和NOx排放量的分析,得到两级空气不同配比对燃烧和污染物排放影响的规律.此外,初步探讨了一级燃烧区长度对燃烧和污染物排放的影响. 相似文献
8.
Colorless distributed combustion (CDC) investigated here is focused on gas turbine combustion applications due to its significant benefits for, much reduced NOx emissions and noise reduction, and significantly improved pattern factor. CDC is characterized by distributed reaction zone of combustion which leads to uniform thermal field and avoidance of hot spot regions to provide significant improvement in pattern factor, lower sound levels and reduced NOx emission. Mixing between the combustion air and product gases to form hot and diluted oxidant prior to its mixing with the fuel is critical so that one must determine the most suitable mixing conditions to minimize the ignition delay. Spontaneous ignition of the fuel occurs to provide distributed reaction combustion conditions. The above requirements can be met with different configuration of fuel and air injections with carefully characterized flow field distribution within the combustion zone. This study examines four different sample configurations to achieve colorless distributed combustion conditions that reveal no visible color of the flame. They include a baseline diffusion flame configuration and three other configurations that provide conditions close to distributed combustion conditions. For all four modes same fuel and air injection diameters are used to examine the effect of flow field configuration on combustion characteristics. The results are compared from the four different configurations on flow field and fuel/air mixing using numerical simulations and with experiments using global flame signatures, exhaust emissions, acoustic signatures, and thermal field. Both numerical simulations and experiments are performed at a constant heat load of 25 kW, using methane as the fuel at atmospheric pressure using normal temperature air and fuel. Lower NOx and CO emissions, better thermal field uniformity, and lower acoustic levels have been observed when the flame approached CDC mode as compared to the baseline case of a diffusion flame. The reaction zone is observed to be uniformly distributed over the entire combustor volume when the visible flame signatures approached CDC mode. 相似文献
9.
Combustion in small scale devices poses significant challenges due to the quenching of reactions from wall heat losses as well as the significantly reduced time available for mixing and combustion. In the case of liquid fuels there are additional challenges related to atomization, vaporization and mixing with the oxidant in the very short time-scale liquid-fuel combustor. The liquid fuel employed here is methanol with air as the oxidizer. The combustor was designed based on the heat recirculating concept wherein the incoming reactants are preheated by the combustion products through heat exchange occurring via combustor walls. The combustor was fabricated from Zirconium phosphate, a ceramic with very low thermal conductivity (0.8 W m−1 K−1). The combustor had rectangular shaped double spiral geometry with combustion chamber in the center of the spiral formed by inlet and exhaust channels. Methanol and air were introduced immediately upstream at inlet of the combustor. The preheated walls of the inlet channel also act as a pre-vaporizer for liquid fuel which vaporizes the liquid fuel and then mixes with air prior to the fuel–air mixture reaching the combustion chamber. Rapid pre-vaporization of the liquid fuel by the hot narrow channel walls eliminated the necessity for a fuel atomizer. Self-sustained combustion of methanol–air was achieved in a chamber volume as small as 32.6 mm3. The results showed stable combustion under fuel-rich conditions. High reactant preheat temperatures (675 K–825 K) were obtained; however, the product temperatures measured at the exhaust were on the lower side (475 K–615 K). The estimated combustor heat load was in the range 50 W–280 W and maximum power density of about 8.5 GW/m3. This is very high when compared to macro-scale combustors. Overall energy efficiency of the combustor was estimated to be in the range of 12–20%. This suggests further scope of improvements in fuel–air mixing and mixture preparation. 相似文献
10.
To understand the combustion performance of using hydrogen/methane blended fuels for a micro gas turbine that was originally designed as a natural gas fueled engine, the combustion characteristics of a can combustor has been modeled and the effects of hydrogen addition were investigated. The simulations were performed with three-dimensional compressible k-ε turbulent flow model and presumed probability density function for chemical reaction. The combustion and emission characteristics with a variable volumetric fraction of hydrogen from 0% to 90% were studied. As hydrogen is substituted for methane at a fixed fuel injection velocity, the flame temperatures become higher, but lower fuel flow rate and heat input at higher hydrogen substitution percentages cause a power shortage. To apply the blended fuels at a constant fuel flow rate, the flame temperatures are increased with increasing hydrogen percentages. This will benefit the performance of gas turbine, but the cooling and the NOx emissions are the primary concerns. While fixing a certain heat input to the engine with blended fuels, wider but shorter flames at higher hydrogen percentages are found, but the substantial increase of CO emission indicates a decrease in combustion efficiency. Further modifications including fuel injection and cooling strategies are needed for the micro gas turbine engine with hydrogen/methane blended fuel as an alternative. 相似文献
11.
In the present study, the air turbulator, which is a part of a nonpremixed burner, is investigated numerically in terms of its effects on the diffusion methane flame structure and NOX emissions. A computational fluid dynamics (CFD) code was used for the numerical analysis. At first, four experiments were conducted using natural gas fuel. In the experimental studies, the excess air ratio was taken constant as 1.2, while the fuel consumption rate was changed between 22 and 51 Nm3/h. After the experimental studies, the CFD studies were carried out. Pure methane was taken as fuel for the simulations. The nonpremixed combustion model with the steady laminar flamelet model (SFM) approach was used in the combustion analyses. Methane‐air extinction mechanism with 17 species and 58 reactions was used for the simulations. The results obtained from the CFD studies were confronted with the measurements of the flue gas emissions in the experimental studies. Then, a modified burner head was analysed numerically for the different air turbulator blade numbers and angles. The CFD results show that increasing the air turbulator blade number and angle causes the thermal NO emissions to be reduced in the flue gas by making the flame in the combustion chamber more uniform than the original case. This new flame structure provides better mixing of the fuel and combustion air. Thus, the diffusion flame structure in the combustion chamber takes the form of the partially premixed flame structure. The maximum reduction in the thermal NO emissions in the flue gas is achieved at 38% according to the original case. 相似文献
12.
The combustion difficulties for low heating value (LHV) gases derived from biomass fuels via a gasification process have led to more investigations into LHV gas combustors. Cyclone combustors provide good air/fuel mixing with long residence times. In this study, a small-scale pressurized cyclone combustor (PCC) was designed and optimized using computational fluid dynamics (CFD) simulation. The PCC, along with a turbocharger-based, two-stage microturbine engine, was first characterized experimentally with liquefied petroleum gas (LPG) fuel and then with both LPG and LHV gas derived from biomass in dual-fuel mode. The combustor achieved ultra-low CO and NOx emissions of about 5 and 7 ppm, respectively, for LPG fuel and of about 55 and 12 ppm, respectively, in dual-fuel mode at the maximum second-stage turbine speed of 26,000 rpm with stable turbine operation. 相似文献
13.
This work reports an experimental study on firing 80 kg/h rice husk in a swirling fluidized-bed combustor (SFBC) using an annular air distributor as the swirl generator. Two NOx emission control techniques were investigated in this work: (1) air staging of the combustion process, and (2) firing rice husk as moisturized fuel. In the first test series for the air-staged combustion, CO, NO and CxHy emissions and combustion efficiency were determined for burning “as-received” rice husk at fixed excess air of 40%, while secondary-to-primary air ratio (SA/PA) was ranged from 0.26 to 0.75. The effects of SA/PA on CO and NO emissions from the combustor were found to be quite weak, whereas CxHy emissions exhibited an apparent influence of air staging. In the second test series, rice husks with the fuel-moisture content of 8.4% to 35% were fired at excess air varied from 20% to 80%, while the flow rate of secondary air was fixed. Radial and axial temperature and gas concentration (O2, CO, NO) profiles in the reactor, as well as CO and NO emissions, are discussed for the selected operating conditions. The temperature and gas concentration profiles for variable fuel quality exhibited significant effects of both fuel-moisture and excess air. As revealed by experimental results, the emission of NO from this SFBC can be substantially reduced through moisturizing rice husk, while CO is effectively mitigated by injection of secondary air into the bed splash zone, resulting in a rather low emission of CO and high (over 99%) combustion efficiency of the combustor for the ranges of operating conditions and fuel properties. 相似文献
14.
Vladimir I. Kuprianov Rachadaporn Kaewklum Kasama Sirisomboon Porametr Arromdee Songpol Chakritthakul 《Applied Energy》2010
Burning of rice husk in a swirling fluidized-bed combustor (SFBC) was the focus of this experimental study. Swirl motion of a fluidized bed in this combustor was induced by an annular spiral distributor of primary air and also promoted by tangential injection of secondary air into the bed splash zone. “As-received” rice husk was moisturized with the aim to control NO emission from the combustor. The SFBC was tested at a constant fuel feed rate (of about 80 kg/h) for six fuel-moisture contents (from 8.4% to 35%). In each test series for the particular fuel quality, excess air was ranged from about 20% to 80%. Radial and axial profiles of temperature and gas concentrations (O2, CO and NO) were plotted for different fuel options and operating conditions with the aim to study pollutants formation and reduction in different regions of the SFBC. With increasing the fuel-moisture content, the emission of NO from the combustor apparently reduced, while the emission of CO was adjusted at a quite low level due to the effects of secondary air. An effective least-cost control of both NO and CO emissions and high (over 99%) combustion efficiency are achievable when firing moisturized rice husk in this SFBC. 相似文献
15.
Fuel/air mixing effects in a premixer have been examined to investigate the combustion characteristics, such as the emission of NOx and CO, under simulated lean premixed gas turbine combustor conditions at normal and elevated pressures of up to 3.5 bar with air preheat temperature of 450 K. The results obtained have been compared with a diffusion flame type gas turbine combustor for emission characteristics. The results show that the NOx emission is profoundly affected by the mixing between fuel and air in the combustor. NOx emission is lowered by supplying uniform fuel/air gas mixture to the combustor and the NOx emission reduces with decrease in residence time of the hot gases in the combustor. The NOx emission level of the lean premixed combustor is a strong function of equivalence ratio and the dependency is smaller for a traditional diffusion flame combustor under the examined experimental conditions. Furthermore, the recirculation flow, affected by dome angle of combustor, reduces the high temperature reaction zone or hot spot in the combustor, thus reducing the NOx emission levels. 相似文献
16.
S. Voss R. SteinbrückM. Kautz E. SchießwohlM. Arendt J. Tom FeldeJ. Volkert D. Trimis 《International Journal of Hydrogen Energy》2011,36(5):3697-3703
The advance of efficient hydrogen-air combustion systems has increasingly become of interest in the framework of the development of fuel cell systems, especially for the automotive sector. Therefore, compact modulating systems are required, with the additional demand of low emissions, to be integrated in a fuel cell system. A modulating combustion system based on combustion within inert porous media and an integrated heat exchanger has been developed and investigated. The system is able to handle premixed combustion of lean H2/air mixtures at a surface load range of 1075 kW/m2-2150 kW/m2, and a global equivalence ratio of ?=0.5. The special hydrogen-air mixing concept eliminates the risk of flame flashback and enables operation with very low NOx emissions. 相似文献
17.
Han S. Kim Vaibhav K. ArghodeMartin B. Linck Ashwani K. Gupta 《International Journal of Hydrogen Energy》2009
The effect of hydrogen addition in methane-air premixed flames has been examined from a swirl-stabilized combustor under confined conditions. The effect of hydrogen addition in methane-air flame has been examined over a range of conditions using a laboratory-scale premixed combustor operated at 5.81 kW. Different swirlers have been investigated to identify the role of swirl strength to the incoming mixture. The flame stability was examined for the effect of amount of hydrogen addition, combustion air flow rates and swirl strengths. This was carried out by comparing adiabatic flame temperatures at the lean flame limit. The combustion characteristics of hydrogen-enriched methane flames at constant heat load but different swirl strengths have been examined using particle image velocimetry (PIV), micro-thermocouples and OH chemiluminescence diagnostics that provided information on velocity, thermal field, and combustion generated OH species concentration in the flame, respectively. Gas analyzer was used to obtain NOx and CO concentration at the combustor exit. The results show that the lean stability limit is extended by hydrogen addition. The stability limit can reduce at higher swirl intensity to the fuel-air mixture operating at lower adiabatic flame temperatures. The addition of hydrogen increases the NOx emission; however, this effect can be reduced by increasing either the excess air or swirl intensity. The emissions of NOx and CO from the premixed flame were also compared with a diffusion flame type combustor. The NOx emissions of hydrogen-enriched methane premixed flame were found to be lower than the corresponding diffusion flame under same operating conditions for the fuel-lean case. 相似文献
18.
The effect of hydrogen addition in methane–air premixed flames has been examined from a swirl-stabilized combustor under unconfined flame conditions. Different swirlers have been examined to investigate the effect of swirl intensity on enriching methane–air flame with hydrogen in a laboratory-scale premixed combustor operated at 5.81 kW. The hydrogen-enriched methane fuel and air were mixed in a pre-mixer and introduced into the burner having swirlers of different swirl vane angles that provided different swirl strengths. The combustion characteristics of hydrogen-enriched methane–air flames at fixed thermal load but different swirl strengths were examined using particle image velocimetry (PIV), OH chemiluminescence, gas analyzers, and micro-thermocouple diagnostics to provide information on flow field, combustion generated OH radical and gas species concentration, and temperature distribution, respectively. The results show that higher combustibility of hydrogen assists to promote faster chemical reaction, raises temperature in the reaction zone and reduces the recirculation flow in the reaction zone. The upstream of flame region is more dependent on the swirl strength than the effect of hydrogen addition to methane fuel. At lower swirl strength condition the NO concentration in the reaction zone reduces with increase in hydrogen content in the fuel mixture. Higher combustibility of hydrogen accelerates the flow to reduce the residence time of hot product gases in the high temperature reaction zone. At higher swirl strength the NO concentration increases with increase in hydrogen content in the fuel mixture. The effect of dynamic expansion of the gases with hydrogen addition appears to be more dominant to reduce the recirculation of relatively cooler gases into the reaction zone. NO concentration also increases with decrease in the swirl strength. 相似文献
19.
In order to achieve ultra-low emissions of both NOX and CO it is imperative to use a homogeneous premixed combustor. To lower the emissions further, the equivalence ratio can be lowered. By doing so, combustion is moved towards the lean blowout (LBO) limit. To improve the blowout characteristics of a burner, heat and radicals can be supplied to the flame zone. This can be achieved using a pre-chamber combustor. In this study, a central body burner, called the RPL (rich-pilot-lean) section, was used as a pre-chamber combustor to supply heat and radicals to a downscaled industrial burner. The flue gas from the RPL is mixed with the surrounding fresh mixture and form a second flame zone. This zone acts as a stabilizer for the investigated burner. The LBO limit was modeled using two perfectly stirred reactors (PSRs) in series, which allows the chemical influence on the LBO limit to be isolated. The resulting trends for the modeled LBO limit were in agreement with measured data. Increasing the equivalence ratio in the RPL section, thus increasing the energy supplied by the fuel, is a major contributor to combustion stability up to a limit where the temperature decrease is too large support combustion. For lean RPL combustion, the reactive species O, H and OH in combination affect the stability to a greater extent than the temperature alone. At rich equivalence ratios, the conversion of methane to hydrogen and carbon monoxide in the RPL section is a factor influencing the LBO limit. The results are compared with emission probe measurements that were used to investigate the LBO limit for methane and a generic syngas (10% CH4, 67.5% H2, and 22.5% CO). The syngas was also investigated after being diluted with nitrogen to a Wobbe index of 15 MJ/m3. 相似文献