共查询到19条相似文献,搜索用时 937 毫秒
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摘要:添加有机粘结剂代替部分膨润土是减少成品球团矿的脉石含量的有效途径之一。通过残烧实验和XRD研究了膨润土与有机粘结剂间的相互作用,结果表明有机复合粘结剂比原始膨润土的晶层间距增加了008 nm。造球和焙烧实验结果表明,添加有机粘结剂替代膨润土可以提高生球落下和抗压强度。气基还原实验结果表明,添加有机粘结剂替代05%(质量分数)膨润土可以提高球团矿还原性,还原粘接指数也同时升高。SEM显微结果表明,添加有机复合粘结剂可以提高球团矿的孔隙率,有利于还原气体进入球团矿内部,从而改善球团矿的还原性。为制备有机复合粘结剂球团矿提供了参考,有助于扩大有机复合粘结剂在炼铁中的应用。 相似文献
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针对有机粘结剂在我国氧化球团生产应用中存在的预热焙烧球强度低、无法满足我国生产要求的问题,进行了提高有机粘结剂氧化球团矿强度的研究.试验结果表明,润磨、加入添加剂能有效提高球团强度.有机粘结剂球团预热和焙烧强度分别为175 N/个和1 494 N/个,润磨能使其提高到571 N/个和 534 N/个,加入添加剂能使其提高到448 N/个和2 406 N/个.通过应用强化措施,在较低的有机粘结剂添加量下,球团即可达到膨润土球团的强度,且提高效益0.1元/t,实现了有机粘结剂替代膨润土、提高球团矿铁品位、提高经济效益的目的. 相似文献
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济钢在球团膨润土中配加碱性物料,采用雷蒙磨细磨,试验成功了低SiO2含量、造球粘结性能良好的碱性复合球用用粘结剂,取代以SiO2含量为主的膨润土类粘结剂。工业试验结果表明,配加该碱性复合粘结剂,提高了球团矿品位,改善了球团矿冶金性能,经济效益显著。 相似文献
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论提高球团矿品位与经济效益 总被引:3,自引:0,他引:3
本文分析了当前影响我国球团矿品位提高的因素。列举了用有机粘结剂取代膨润土来提高球团矿品位的试生产实例。通过计算论述了球团矿品位提高后带来的综合经济效益,以促进我国球团厂提高球团矿品位的工作进展。 相似文献
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介绍了宣钢炼铁厂链箅机—回转窑球团矿生产线配加含铁有机粘结剂代替膨润土生产球团矿的试验方案。基准试验方案为膨润土配比1.8%;部分代替方案为膨润土0.5%+粘结剂0.6%、膨润土0.8%+粘结剂0.6%;全部代替方案为粘结剂配加0.9%~1.2%。综合球团矿的各项技术指标,认为膨润土0.5%+粘结剂0.6%的配料方案效果最好。 相似文献
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球团矿粘结剂的最佳选择 总被引:2,自引:0,他引:2
为了降低球团膨润土用量 ,进行了几种膨润土、有机粘结剂及有机 /无机复合粘结剂的造球试验 ,试验结果表明 :在本钢现有条件下 ,选择合适比例的钠基膨润土和有机粘结剂生产的球团矿能满足高炉冶炼要求 ,但复合粘结剂效果最好 相似文献
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随着钢铁行业绿色低碳转型,使用有机黏结剂替代膨润土已经是铁矿球团工序提质降耗的必然趋势。然而,有机黏结剂彻底替代膨润土的技术壁垒仍未突破,严重限制了其在工业生产中的广泛应用。有机黏结剂的黏结效用也是控制球团强度的关键因素,研究其在球团生产中的作用机理对提高球团强度以及开发具有国内知识产权的新型有机黏结剂意义重大。通过总结有机黏结剂在铁矿球团中的研究进展,旨在为其在中国钢铁行业的广泛应用以及新型有机黏结剂的研发工作提供理论指导与试验依据。在介绍理想有机黏结剂分子结构模型的基础上,揭示了4种常见有机黏结剂的结构及特性。重点讨论了黏度和吸水性对有机黏结剂黏结效用的作用机理,有机黏结剂的高黏度特性能够调节球团颗粒间液桥黏滞力大小,从而显著提高生球强度;吸水性是有机黏结剂调控生球自由水含量的重要特性,只有在最佳吸水率下,才能获得强度较高、粒径均匀的生球。总结了有机黏结剂的常见优缺点,其主要优点是微量高效、烧失量大、基本不影响球团铁品位,缺点是生产球团矿缺乏渣相固结而强度不足。分析了优化原料粒度组成、添加含硼化合物及分散剂等强化有机黏结剂球团生产的调控手段,并展望了有机黏结剂未来的发展方向。 相似文献
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Jacob McDonald S. Komar Kawatra 《Mineral Processing and Extractive Metallurgy Review》2017,38(4):250-253
Plate water absorption has been traditionally used to assess the binding ability of bentonite clay binders for iron ore concentrate pelletization. Until 1997, there was an accepted test by ASTM, but due to inconstant data this method was withdrawn. This value, however, is still used by some pelletization operations to gauge the efficacy of their bentonite. This test procedure has only been investigated on inorganic binders and never organic binders. This paper seeks to confidently prove that PWA can be used to accurately determine the efficacy of starch binders both alone and in conjunction with bentonite. The role of bentonite as a binder for iron ore concentrate is not only to hold agglomerates together during high temperature operations. But during pelletization it can also mitigate many times its own weight in water. This water absorption capacity aids in retarding the growth rate of pellets, as faster growing pellets tend to be weaker. The value of this water absorption, known as plate water absorption (PWA), is used as a metric to determine the strength and quality of the resulting pellets by industrial pelletizing facilities. As new low silica binders seek to replace bentonite, they too must take on the role of moisture mitigation. This study has shown that starches with lower water absorption capacities tend to have lower compressive strengths. As the water absorption capacity increases so too does the compressive strength. When using only starch, higher absorption capacities lead to lower compressive strengths of pellets exposed to elevated temperatures. When bentonite is used in conjunction with starch, higher water absorption mixtures do exhibit an increase in strength when heated. 相似文献
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Urvashi Srivastava S. Komar Kawatra Timothy C. Eisele 《Metallurgical and Materials Transactions B》2013,44(4):1000-1009
Bentonite is a predominant binder used in iron ore pelletization. However, the presence of a high content of silica and alumina in bentonite is considered undesirable for ironmaking operations. The objective of this study was to identify the alternatives of bentonite for iron ore pelletization. To achieve this goal, different types of organic and inorganic binders were utilized to produce iron oxide pellets. The quality of these iron oxide pellets was compared with pellets made using bentonite. All pellets were tested for physical strength at different stages of pelletization to determine their ability to survive during shipping and handling. The results show that organic binders such as lactose monohydrate, hemicellulose, and sodium lignosulfonate can provide sufficient strength to indurated pellets. 相似文献
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通过对多种具有粘结潜力的物质进行试验,选定了两种对钼焙砂成型具有明显效果的粘结剂LB和YB,并分别就其用量和成型水分对团块性能的影响进行了系统的研究。 相似文献
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Osman Sivrikaya Ali Ihsan Arol Timothy Eisele S. Komar Kawatra 《Mineral Processing and Extractive Metallurgy Review》2013,34(4):210-222
Iron ore pellets must have sufficient mechanical strengths against degradation in all stages of pellet production. Low strength is also a problem for product pellets since they abrade during transportation to the reduction furnaces. The use of a binder is necessary to provide sufficient strength to the pellets and for better operation and handling of pellets. Bentonite is the standard binder in the industry; however, it is considered an impurity due to its acid oxide contents. Organic binders have been tested for many years as alternative binder to bentonite. They have been found to give sufficient wet pellet properties. However, they failed to provide sufficient strength to the preheated and fired pellets due to lack of slag bonding. It has been assumed that one possible effective method to improve the preheated and fired pellet strengths is addition of a slag-bonding constituent. In this study, calcined colemanite was added to the pellet feed to overcome the lower strength problem encountered with organic binder use. The strength of pellets produced with organic binders and calcined colemanite alone and in combination was comparatively studied against the strength of pellets made with standard bentonite binder in magnetite concentrate pelletizing. The results showed that addition of calcined colemanite into the pellet mixture improved the preheated and fired pellet strengths of pellets produced with organic binders. 相似文献
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黏结剂在冷固结球团中必不可少,目前广泛使用的冷固结球团有机、无机黏结剂如CMC、膨润土和水泥等均会在高温下失效,导致球团高温强度严重下降,因此,寻找一种高温强度良好的黏结剂是目前需要解决的问题。采用新型黏结剂制备冷固结球团,通过XRD和SEM-EDS等对新型黏结剂球团制备原料及球团性能特征进行分析,同时探讨黏结剂对球团冷态抗压强度及高温强度的影响及其作用机理。试验结果表明,黏结剂以流动状态存在于冷固结球团中,可有效吸附或包裹铁矿粉颗粒,增加黏结剂配比可同时提高球团的冷态抗压强度及高温抗压强度;在高温还原性气氛下焙烧冷固结球团,由于发生还原反应,球团金属化率提高,铁矿粉颗粒间空隙增大,导致球团强度下降,焙烧时间为30~90 min时,球团金属化率及抗压强度变化趋势最明显;焙烧初期,球团抗压强度不会发生快速下降,且焙烧结束后球团强度仍可保持为100 N/个左右。 相似文献
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E. G. Sokolov 《Russian Journal of Non-Ferrous Metals》2016,57(6):633-637
The influence of the tin content on the structure and hardness of Sn–Cu–Co and Sn–Cu–Co–W alloys, which are applied as binders of diamond abrasive tools, is investigated. The binders are prepared by compositional brazing: powdered components are mixed with an organic binder and deposited on a steel base. Sintering is performed at 820–1100°C. The structure of metallic binders is investigated by X-ray diffractometry and electron probe microanalysis. In addition, the microhardness of structural components and macrohardness of binders are measured. It is established that the hardness of metallic binders linearly increases with an increase in the tin content due to an increase in the amount of solid intermetallic phases in their structure. The optimal tin content, which provides high hardness (96–98 HRB) and the absence of lowmelting high-tin intermetallic compounds in their structure, is determined for Sn–Cu–Co–W binders. 相似文献
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硬质合金新型粘结金属 总被引:1,自引:0,他引:1
介绍了硬质合金粘结金属研究领域中的新进展,论述了各种新型粘结金属的性能及用这些新型粘结金属制取的硬质合金的使用效果。表明这些新型粘结金属具有广阔的工程应用前景。 相似文献