高温煤气铁系脱硫剂的研究

高温煤气脱硫净化是目前先进洁净煤利用技术之一 ,但是以前高温煤气脱硫剂在多次硫化再生循环过程中出现粉化 ,妨碍脱硫剂进一步使用 .本研究选择钢厂赤泥作为脱硫剂原料 ,添加不同活性组分和防粉化结构助剂 ,制备了氧化铁基高温煤气脱硫剂 .经过 1 0次硫化 /再生循环实验 .结果表明 :1 0次循环累计 1 96.98% ,再生后脱硫活性不发生变化 ,具有较高和较稳定的脱硫活性 .再生后脱硫剂的机械强度高于新鲜样品 ,在使用过程中没有出现粉化现象 ,这为氧化铁基高温煤气脱硫剂的工业化研究提供了可靠的依据 .     

热煤气一体化净化工艺中的脱硫反应特征

利用固定床反应器考察了高温煤气脱硫除尘一体化净化工艺中沉积粉尘对高温煤气脱硫剂脱硫性能的影响.结果表明,表面沉积粉尘对脱硫剂初次硫化行为有明显的影响,且与脱硫剂的组成和结构有关.利用钢厂赤泥制备的脱硫剂,含有多种惰性杂质,且具有较大的孔径结构,易于和粗煤气中的粉尘作用,造成脱硫剂硫容的减小.硫化气氛中,H2O的存在造成脱硫剂硫容和脱硫效率的降低,但不会影响因表面沉积粉尘造成的脱硫剂硫容的减小.多次硫化-再生循环实验表明,硫化-再生循环过程有助于减小表面沉积粉尘对脱硫剂脱硫行为的影响.经历一定次数的硫化-再生循环后,粉尘对脱硫剂脱硫行为的影响逐渐消失.     

粉煤灰作为高温煤气脱硫剂载体的可行性研究

基于XRD、SEM、激光粒度分析仪和成分分析等不同测试方法,比较了不同大小的粉煤灰颗粒的物化性质和微观形貌特征。以不同颗粒大小的粉煤灰为载体,制备了一系列铁铈氧化物高温煤气脱硫剂,以此研究粉煤灰作为高温煤气脱硫剂载体的可行性。在600℃的硫化实验表明,粉煤灰作为铁基高温煤气脱硫剂的载体,不仅能有效提高脱硫剂的脱硫精度和其硫化再生后的机械强度,且粉煤灰自身也有一定的脱硫作用。     

制备方法对中高温煤气脱硫剂性能的影响

随着中高温煤气脱硫技术的发展.脱硫剂的制备方法也呈现出多种形式,日前主要有机械共混法、浸渍法、沉淀法、溶胶凝胶法等.脱硫剂的制备方法直接影响着其物化性能.本文对中高温煤气脱硫剂制备方法进行了总结,基于不同活性组分种的硫化/再生反应性与不同方法所制备脱硫剂的粒径及表面特性对比分析了各类方法的优缺点,归纳出适合于不同硫化条件所使用脱硫剜的制备方法.     

高温煤气脱硫剂再生行为气氛效应的研究进展

脱硫剂再生过程是高温煤气脱硫工业化应用必备的关键环节之一。本文重点综述了含氧气氛、水气氛、水氧混合气氛和二氧化硫气氛中高温煤气脱硫剂的再生行为。以硫资源化回收作为高温煤气脱硫剂再生的目标,分析了不同再生气氛以及不同再生操作条件对高温煤气脱硫剂再生行为的影响。最后对今后高温煤气脱硫剂的再生研究提出了几点建议。     

硫化条件对氧化铈高温煤气脱硫剂的影响

氧化铈是一种新型的高温煤气脱硫剂,它的主要优点是再生过程中能产生单质硫。本文采用工业硝酸铈Ce（NO3）3.6H2O为原料制取CeO2,用干混法制备CeO2高温煤气脱硫剂。在固定床反应器中考察不同空速、不同硫化温度以及水气氛对脱硫剂脱硫效率的影响。结果表明：硫化温度800℃,空速1 500 h-1脱硫剂的脱硫效率较高;水气氛的存在,抑制了脱硫剂的还原与硫化,使得脱硫剂的脱硫效率下降。     

高温煤气脱硫剂及再生特性研究

高温煤气净化是实现IGCC过程的关键环节，系统地介绍了国内外钙、锌、铜的锰系高温脱硫剂近年来的研究结果，同时结合脱硫剂再生的研究，分析了各种脱硫剂在高温脱硫过程中可能遇到的问题，探讨了各种脱硫剂的再生方法以及相应的尾气处理方案，最后对我国今后高温煤气脱硫剂研究开发提出了几点建议。     

氨浸渣高温脱除硫化氢的性能及可再生性

高温煤气脱硫是洁净煤研发的关键技术之一。实验考察了大洋锰结核氨浸渣脱硫剂粒径、反应温度、气速对脱硫效果的影响,并利用X射线衍射、X射线荧光等手段对脱硫剂及脱硫产物进行表征,同时进行了脱硫剂的再生反应研究,以探索热处理氨浸渣高温脱硫和再生反应机理。结果表明:氨浸渣热处理产物为Mn(Fe)O,其最佳反应温度为700℃,最佳气速为40 m L/min,一次脱硫容量可达126.0 mg/g(以1 g脱硫剂计);脱硫剂可再生为方铁锰矿,且经过9次再生后总脱硫容量可达1 233.2 mg/g;同时发现高温脱硫作用除了Mn(Fe)O与硫化氢的硫化反应外,还存在硫化产物Mn(Fe)S对硫化氢的催化裂解次反应。     

锰系可再生高温脱硫剂的制备及其性能测试

煤气的高温脱硫净化是 IGCC 和 DRI 生产的瓶颈,直接影响整个过程的热效率。在50℃、pH值约为9的条件下采用硝酸锰、硝酸铝混合溶液与氨水进行共沉淀,制备了锰含量不同的脱硫剂,在固定床反应器中考察了脱硫剂的硫化及再生性能,并利用XRD、SEM、BET等手段表征了脱硫剂在硫化/再生过程中的物相和结构变化。共沉淀法制备的脱硫剂Mn/Al分散性好,在850℃高温下进行脱硫反应可以定量快速进行。脱硫硫容与脱硫剂锰含量呈正比,Mn-S/Mn-O交换原子比在0.90~0.95之间,改变空速和进口H₂S含量并不改变脱硫硫容。采用O₂浓度为3%的稀释空气在850℃下再生,再生后的硫容稳定,说明所制备的脱硫剂可用于高温可再生脱硫。     

高温煤气脱硫剂的研究进展

高温煤气净化脱硫技术可使发电效率提高,成本降低,流程简化,是许多国家非常重视的研发工作。可再生金属氧化物与硫化氢或其他硫化物的作用机理及其行为是高温煤气脱硫研究中的关键所在。在已有文献工作的基础上,对国内外高温煤气脱硫剂的研究进行了系统总结,着重介绍了含钙、锌、铁、铜和锰等金属氧化物脱硫剂的研究现状,认为研究重点应从性能单一的金属氧化物转向可耐高温的多功能复合金属氧化物,同时具有再生硫回收的特性。     

Sulfidation and regeneration of iron-based sorbents supported on activated-chars prepared by pressurized impregnation for coke oven gas desulfurization

The sulfidation and regeneration properties of lignite char-supported iron-based sorbent for coke oven gas (COG) desulfurization prepared by mechanical stirring (MS), ultrasonic assisted impregnation (UAI), and high pressure impregnation (HPI) were investigated in a fixed-bed reactor. During desulfurization, the effects of process parameters on sulfidation properties were studied systematically. The physical and chemical properties of the sorbents were analyzed by X-ray diffraction (XRD), scanning electron microscope coupled with energy dispersive spectroscopy (SEM-EDS), Fourier transform infrared (FTIR) and BET surface area analysis. The results of desulfurization experiments showed that high pressure impregnation (HPI) enhanced the sulfidation properties of the sorbents at the breakthrough time for char-supported iron sorbents. HPI method also increased the surface area and pore volume of sorbents. Sulfur capacity of sorbents was enhanced with increasing sulfidation temperatures and reached its maximum value at 400 °C. It was observed that the presence of steam in coke oven gas can inhibit the desulfurization performance of sorbent. SO₂ regeneration of sorbent resulted in formation of elemental sulfur. HPIF10 sorbent showed good stability during sulfide-regeneration cycles without changing its performance significantly.     

Effect of sulfidation/oxidative regeneration cycle on the solid structural changes of sorbent for high-temperature removal of H2S

In order to investigate the effects of sulfidation/oxidative regeneration cycle on the change of structural properties and removal capacity of sorbent, sulfidation/regeneration cycle was carried out up to 15 times in a fixed-bed reactor. The effluent gases from the fixed-bed reactor were analyzed by gas chromatography, and XRD, SEM, and liquid nitrogen physisorption method were used to characterize the reacted sorbents. The sorbent treated first sulfidation/regeneration cycle exhibited maximum specific surface area and the highest H₂S removal capacity. Hysteresis of adsorption isotherm of the regenerated sorbent reflected the growth of pores of fresh sorbent and pore size distribution confirmed this fact. Furthermore constant H₂S removal capacity was maintained up to 15 times of sulfidation/regeneration cycle.     

A study of the sulfidation and regeneration reaction cycles of Zn-Ti-based sorbents with different crystal structures

The reaction cycles of the sulfidation and regeneration of Zn-Ti-based sorbents prepared by a physical mixing method (ZT-700 and ZT-1000) or co-precipitation method (ZT-cp) were tested in a fixed bed micro-reactor at middle temperature (Sulfidation; 480 °C, regeneration; 580 °C). The ZnS produced during sulfidation from the Zn₂TiO₄ with a spinel structure (ZT-1000, ZT-cp) was easily regenerated even at 550 °C, while the ZnS produced from the ZnO with a hexagonal structure (ZT-700) needed a temperature higher than 610 °C. After regeneration, each sorbent was restored to its original crystal structure. The differences in the regeneration properties and the reaction cycles of the sorbents were related to the original crystal structures rather than to the physical properties such as pore volume and surface area. To study these differences further, FT-IR, FT-Raman, XRD and TPR were used, and their results including the reaction cycles of the sulfidation and regeneration on the Zn-Ti based sorbents with different crystal structures were discussed.     

高温煤气金属脱硫剂的研究进展

煤的清洁转化利用符合中国的能源结构,高温煤气脱硫是提高能源利用率的关键技术。本文综述了单一金属氧化物和复合金属氧化物干法脱除H2S的研究进展,对比分析了单一金属氧化物在脱硫效率、使用温度和再生方面的优缺点,指出由于单一金属氧化物脱硫剂不能满足实际生产需要,因此兼有单一金属氧化物优点的复合金属脱硫剂成为未来研究方向。同时,论述了复合金属脱硫剂的制备原则、脱硫效率及再生等方面的研究状况。在此基础上,重点对铁酸锌和钛酸锌两种具有代表性的复合脱硫剂及其他复合金属脱硫剂进行了介绍。     

H2S removal and regeneration properties of Zn–Al-based sorbents promoted with various promoters

In order to improve the poor regeneration properties of the ZnO–Al₂O₃ (ZA)sorbent with a high sulfur removing capacity and fast H₂S absorption rate, 5–10 wt.% of various additives such as iron (Fe₂O₃), cobalt (Co₃O₄), nickel (NiO) and cerium oxide (CeO₂) were added to the ZA sorbent. These sorbents were prepared by the co-precipitation method and their sulfur removing capacities and regeneration properties were measured in a fixed-bed reactor during multiple cycles at middle-temperature ranges between 480 and 580 °C. The sulfur removing capacities of these sorbents measured 0.17–0.20 g S/g sorbent, which corresponded to 80% of the theoretical value and the values were maintained to within 10 cycles. The poor regeneration property of the ZA sorbent, which needed a long time (600 min), was also improved by addition of these promoters. These sorbents were regenerated completely within 300 min. The additives such as Fe, Co and Ni formed their aluminates, which did not change into sulfide form during sulfidation. The additives/aluminates played an important role in transforming S in ZnS into SO₂. Cerium dioxide showed a similar role with such aluminates in the oxidation of sulfur. The catalytic roles of the promoters and the changes in the physical properties of sorbents, during multiple cyclic tests, are discussed.     

The effect of HCl and H<Subscript>2</Subscript>O on the H<Subscript>2</Subscript>S removing capacities of Zn-Ti-based desulfurization sorbents promoted by cobalt and nickel oxide

The sulfur removing capacities of various Zn-Ti-based sorbents were investigated in the presence of H₂O and HCl at high-(sulfidation, 650 °C; regeneration, 800 °C) and medium-(sulfidation, 480 °C; regeneration, 580 °C) temperature conditions. The H₂O effect of all sorbents was not observed at high-temperature conditions. At mediumtemperature conditions, the reaction rate of ZT (Zn/Ti : 1.5) sorbent decreased with the level of H₂O concentration, while modified (ZTC, ZTN) sorbents were not affected by the water vapor. HCl vapor resulted in the deactivation of ZT sorbent with a cycle number at high-temperature due to the production of ZnCl₂ while the sulfur removing capacities of ZTC and ZTN sorbents were maintained during 4–5 cyclic tests. In the case of medium-temperature conditions, ZT sorbent was poisoned by HCl vapor while cobalt and nickel added to ZT sorbent played an important catalytic role to prevent from being poisoned by HCl due to providing heat, emitted when these additives quickly react with H₂S even at medium-temperature conditions, to the sorbents     

不同前驱体对中温铁基脱硫剂性能的影响

分别以硝酸铁和草酸铁分解产物及分析纯氧化铁为活性组分进行脱硫剂制备,在固定床活性评价装置上对其硫化性能进行考察。结果表明,CF750、NF750和F750脱硫剂的孔结构和比表面积相差不大,但以硝酸铁和草酸铁为前驱体分解得到的活性组分粒径小于氧化铁,硝酸铁和草酸铁分解产物制备的脱硫剂对H_2S的脱除活性优于分析纯氧化铁,脱硫剂对硫化过程中出现的COS具有相同的脱除规律,硝酸钾的改性提高了脱硫剂的还原温度,减弱了CO_2与H_2S的竞争吸附能力,抑制了CO的歧化反应,有利于H_2S和COS脱除能力的改善。     

Removal of sulfur at high temperatures using iron-based sorbents supported on fine coal ash

This paper deals with the simultaneous removal of H₂S and COS in the temperature range of 400-650 °C at 1 bar by using iron-based sorbents. The iron-based sorbents were prepared using iron oxide and cerium oxide with coal fine ash as the support. Simulated coal gas was used in the sulfidation experiments and 5% O₂ in N₂ gas was used for regeneration of sorbents. Both sulfidation and regeneration experiments have been carried out using a fixed-bed quartz reactor. The product gases were analyzed using a GC equipped with a TCD and a FPD. The results demonstrated that both H₂S and COS can be effectively reduced using the iron-based sorbents supported on fine coal ash. XRD analysis shows that Fe_1−xS phase has formed during sulfidation indicating a high sulfur capacity of the sorbent. The mechanism of the removal of COS simultaneously with H₂S is also discussed.