Adhesive-Bonded Ca(Mg1/3Nb2/3)O3/Ba(Zn1/3Nb2/3)O3 Layered Dielectric Resonators with Tunable Temperature Coefficient of Resonant Frequency

Ca(Mg_1/3Nb_2/3)O₃ and Ba(Zn_1/3Nb_2/3)O₃ ceramic cylinders with the same diameter were bonded by adhesive with low dielectric loss to yield the layered dielectric resonators, and the microwave dielectric characteristics were evaluated with TE_01δ mode. With increasing the Ba(Zn_1/3Nb_2/3)O₃ thickness fraction, the resonant frequency ( f ₀) decreased, while the effective dielectric constant (ɛ _{r ,eff}) and temperature coefficient of resonant frequency (τ _f ) increased. Good microwave dielectric characteristics were attained for the samples with the Ba(Zn_1/3Nb_2/3)O₃ thickness fraction of 0.5: ɛ _{r ,eff}=34.33, Q × f =57 930 GHz and τ _f =2.6 ppm/°C. Finite-element method was used to predict the microwave dielectric characteristics of the layered resonators and good agreements were attained between the experimental results and predicted ones. Also, both experiment and finite-element analysis indicated that the effects of the adhesive on f ₀, ɛ _{r ,eff}, and τ _f were slight, while that on Q × f value was significant.     

Crystal Structure and Microwave dielectric Properties of Ba(Zn1/3Ta2/3)O3–(Sr,Ba)(Ga1/2Ta1/2)O3 Ceramics

The microwave dielectric properties and crystal structure of Ba(Zn_1/3Ta_2/3)O₃– (Sr,Ba)(Ga_1/2Ta_1/2)O₃ ceramics were investigated in the present study. The Q value of Ba(Zn_1/3Ta_2/3)O₃ was improved by adding 5 mol% Sr(Ga_1/2Ta_1/2)O₃. The maximum Q value of Q × f = 162000 GHz was obtained at 0.95Ba(Zn_1/3Ta_2/3)O₃. 0.05Sr(Ga_1/2Ta_1/2)O₃. For this composition, a lattice super structure caused by hexagonal ordering was observed. A further improvement in the Q value was attained when some Sr was replaced with Ba, and 0.95Ba(Zn_1/3Ta_2/3)O₃· 0.05(Sr_0.25Ba_0.75)(Ga_1/2Ta_1/2)O₃ exhibited a maximum Q value such that Q × f = 210000 GHz. Despite the increased Q value with the replacement of Sr by Ba, the c/a value, which indicates the degree of lattice distortion, remained constant near 3/2. The Q value thus improved without lattice distortion in the system Ba(Zn_1/3Ta_2/3)O₃-(Sr,Ba)(Ga_1/2Ta_1/2)O₃, whereas the improvement of Q value increased with lattice distortion in the solid solution system with Ba(Zn_1/3Ta_2/3)O₃ as an end member.     

Effects of Stacking Scheme on Microwave Dielectric Characteristics of Ca(Mg1/3Nb2/3)O3–Ba(Zn1/3Nb2/3)O3 Layered Dielectric Resonators

Ca(Mg_1/3Nb_2/3)O₃ (CMN) and Ba(Zn_1/3Nb_2/3)O₃ (BZN) ceramic disks were stacked with three stacking schemes, designated as CMN/BZN, CMN/BZN/CMN, and BZN/CMN/BZN, to yield layered dielectric resonators, and the microwave dielectric characteristics were evaluated with the TE_01δ mode. Both experiments and finite element analysis showed that the microwave dielectric characteristics of the layered resonator were determined not only by the volume fraction of BZN but also by the stacking scheme. For each stacking scheme, a good combination of microwave dielectric characteristics with an effective dielectric constant of 34.33–34.52, a Q × f value of 58 800–62 080 GHz, and a near-zero temperature coefficient of resonant frequency could be achieved by adjusting the volume fraction of BZN. The effects of the stacking scheme on the microwave dielectric characteristics of the temperature-stable layered resonator were discussed by combining finite element analysis and dielectric composite models.     

Influence of Non-Stoichiometry on the Structure and Properties of Ba(Zn1/3Nb2/3)O3 Microwave Dielectrics. IV. Tuning τf and the Part Size Dependence of Q×f

High Q ceramics of Ba₃W₂O₉ (BW)-substituted Ba(Zn_1/3Nb_2/3) O₃ (BZN) were prepared with a zero τ_f through the partial substitution of Zn by Ni and Co. The small concentrations of B-site vacancies introduced by the substitution of BW accelerated the kinetics and stability of the cation ordering and lowered the sintering temperature. Dense, zero τ_f, ordered solid solutions such as 0.99Ba(Zn_0.3Co_0.7)_1/3Nb_2/3O₃–0.01BW with ɛ_r=34.4 and Q × f =82 000 at ∼8 GHz could be obtained after sintering at 1380°C for 5 h and annealing at 1300°C for 24 h. Partially ordered ceramics in the Zn/Co and Zn/Ni solid solutions show a large gradient in the ordering throughout the pellets, which produces a resonant frequency dependence of their Q × f value. The ordering gradient is associated with the increased constraints on the growth of the 1:2 ordered structure within the interior of larger and thicker pellets and can be minimized by extended annealing.     

Characteristics of High-Q Microwave Dielectric Ceramics Nd(Co1/2Ti1/2)O3 With CuO Addition

We report the microwave dielectric properties and the microstructures of Nd(Co_1/2Ti_1/2)O₃ ceramics prepared by the conventional solid-state route. The prepared Nd(Co_1/2Ti_1/2)O₃ exhibits a mixture of Co and Ti showing a 1:1 order in the B site. Lowering the sintering temperature (as low as 1260°C) and promoting the densification of Nd(Co_1/2Ti_1/2)O₃ ceramics could be effectively achieved by adding CuO (up to 0.75 wt%). At 1350°C, Nd(Co_1/2Ti_1/2)O₃ ceramics with 0.5 wt% CuO addition possess a dielectric constant (ɛ_r) of 27.6, a Q × f value of 165 000 GHz (at 9 GHz), and a temperature coefficient of resonant frequency (τ_f) of −20 ppm/°C. By comparing with pure Nd(Co_1/2Ti_1/2)O₃ ceramics, incorporating additional CuO helps to render a dielectric material with a higher dielectric constant, a smaller τ_f value, and a 20% dielectric loss reduction, which makes it a very promising candidate for applications requiring low microwave dielectric loss.     

Influence of Non-Stoichiometry on the Structure and Properties of Ba(Zn1/3Nb2/3)O3 Microwave Dielectrics: I. Substitution of Ba3W2O9

A narrow region of Zn-vacancy-containing cubic perovskites was formed in the (1− x )Ba₃(ZnNb₂)O₉−( x )Ba₃W₂O₉ system up to 2 mol% substitution ( x =0.02). The introduction of cation vacancies enhanced the stability of the 1:2 B-site ordered form of the structure, Ba(Zn_{1− x} □ _x )_1/3(Nb_{1− x} W _x )_2/3O₃, which underwent an order–disorder transition at 1410°C, ∼35° higher than pure Ba(Zn_1/3Nb_2/3)O₃. The Zn vacancies also accelerated the kinetics of the ordering reaction, and samples with x =0.006 comprised large ordered domains with a high lattice distortion ( c/a =1.226) after a 12 h anneal at 1300°C. The tungstate-containing solid solutions can be sintered to a high density at 1390°C, and the resultant ordered ceramics exhibit some of the highest microwave dielectric Q factors ( Q × f =1 18 000 at 8 GHz) reported for a niobate-based perovskite.     

Microwave Dielectrics in the (La1/2Na1/2)TiO3–Ca(Fe1/2Nb1/2)O3 System

Dielectric properties of the system (1 − x)(La_1/2Na_1/2)TiO₃– _x Ca(Fe_1/2Nb_1/2)O₃, where 0.4 # x # 0.6, have been investigated at microwave frequencies. The temperature coefficient of resonant frequency (τ_f), nearly 0 ppm/°C, was realized at x = 0.58. These ceramics had perovskite structure and showed relatively low dielectric losses. A new dielectric material applicable to microwave devices having Q · f of 12000–14000 GHz and a dielectric constant (ε_r) of 59–60 has been obtained at 1300–1350°C for 5–15 h sintering.     

Dielectric and Electrostrictive Properties of Ferroelectric Relaxors in the System Pb(Mg1/3Nb2/3)O3:PbTiO3: Ba(Zn1/3Nb2/3)O3

Ceramic dielectrics which have been fabricated in the Pb(Mg_1/3 Nb_2/3)O₃:PbTiO₃:Ba(Zn_1/3Nb_2/3)O₃ composition system are shown to exhibit two distinct dielectric maxima, both of which show the characteristic loss spectra of ferroelectrics with diffuse phase transitions. The height of the individual maxima can be controlled by the Zn:Mg ratio in the starting material and, in suitably chosen compositions, a wide range of almost temperature-independent high dielectric permittivity is possible. These dielectrics show strong electrostrictive deformations under high electric fields but the electrostrictive strain is much less temperature-sensitive than in other relaxors.     

Probing of 1:2 Ordering in Ba(Ni1/3Nb2/3)O3 and Ba(Zn1/3Nb2/3)O3 Ceramics by XRD and Raman Spectroscopy

The 1:2 ordering in Ba(Ni_1/3Nb_2/3)O ceramics sintered at 1350-1500°C has been investigated by using XRD and Raman spectroscopy. Both of the techniques show that the degree of the 1:2 ordering decreases as the sintering temperature increases. However, XRD discerns the 1:2 ordering only for the samples sintered at 1350-1400°C, whereas Raman spectroscopy discerns the 1:2 ordering for all the samples. Similar results have been obtained for Ba(Zn_1/3Nb_2/3)O₃ ceramics, where only the temperature range is slightly different. It is demonstrated that Raman spectroscopy can be a useful tool for probing of the 1:2 ordering in the A(B'^II_1/3B"^V_2/3)O₃-type complex perovskite compounds.     

Dielectric Properties of (1−x)CaTiO3–xCa(Zn1/3Nb2/3)O3 Ceramic System at Microwave Frequency

The microwave dielectric properties of the (1− x )CaTiO₃– x Ca(Zn_1/3Nb_2/3)O₃ ceramic system have been investigated. The ceramic samples sintered at 1300°–1450°C for 4 h in air exhibit orthorhombic pervoskite and form a complete solid solution for different x value. When the x value increased from 0.2 to 0.8, the permittivity ɛ_r decreased from 115 to 42, the unloaded quality factor Q × f increased from 5030 to 13 030 GHz, and the temperature coefficient τ_f decreased from 336 to −28 ppm/°C. When x =0.7, the best combination of dielectric properties, a near zero temperature coefficient of resonant frequency of τ_f∼−6 ppm/°C, Q × f ∼10 860 GHz and ɛ_r∼51 is obtained.     

High-Dielectric-Constant and Low-Loss Microwave Dielectric in the (1−x)Nd(Zn1/2Ti1/2)O3–xSrTiO3 System with a Zero Temperature Coefficient of Resonant Frequency

High-dielectric-constant and low-loss ceramics in the (1− x )Nd(Zn_1/2Ti_1/2)O₃– x SrTiO₃ system have been prepared by the conventional mixed-oxide route and their microwave dielectric properties have been investigated. A two-phase system was confirmed by the X-ray diffraction patterns, the energy-dispersive X-ray spectrometer analysis, and the measured lattice parameters. Addition of SrTiO₃, having a much smaller grain size in comparison with that of Nd(Zn_1/2Ti_1/2)O₃, could effectively hold back abnormal grain growth in the Nd(Zn_1/2Ti_1/2)O₃ matrix. Evaporation of Zn at high temperatures caused an increase in the dielectric loss of the system. The temperature coefficient of resonant frequency increases with increasing SrTiO₃ content and tunes through zero at x =0.52. Specimens with x =0.52 possessed an excellent combination of microwave dielectric properties: ɛ_r∼54.2, Q × f ∼84 000 GHz, and τ_f∼0 ppm/°C. It is proposed as a suitable candidate material for today's 3G passive components and small-sized GPS patch antennas.     

Cation Ordering Transformations in the Ba(Zn1/3Nb2/3)O3-La(Zn2/3Nb1/3)O3 System

Single-phase perovskites were formed in the (1−_x)Ba(Zn_1/3Nb_2/3)O₃-( _x )La(Zn_2/3Nb_1/3)O₃ system for compositions with 0.0≤ x ≤0.6. Although the stability of the trigonal "1:2" ordered structure of the Ba(Zn_1/3Nb_2/3)O₃ end member is very limited (0.0≤ x ≤0.05), low levels of lanthanum induce a transformation to a cubic, "1:1" ordered structure that has a broad range of homogeneity (0.05≤ x ≤0.6). Samples with x > 0.6 were comprised of La₃NbO₇, ZnO, and a perovskite with x = 0.6. The cubic 1:1 phases were fully ordered and no evidence was found for a compositionally segregated microstructure. These observations could not be reconciled in terms of a "space-charge" model; rather, they supported a charge-balanced, "random-site" structure for the 1:1 cation-ordered Ba(β_1/2'β_1/2")O₃ phases.     

Piezoelectric Properties and Phase Relations of Pb(Mg1/3Nb2/3)O3-PbTiO3−PbZrO3 Ceramics with Barium or Strontium Substitutions

When a small amount of Ba or Sr is substituted for Pb in Pb(Mg_1/3 Nb_2/3)O₃-PbTiO₃-Pb2rO 3 , the morphotropic boundary and the compositions which show the highest planar coupling coefficient and dielectric constant shift slightly toward the decreasing PbTiO₃ content. The tetragonality of Pb(Mg_1/3Nb_2/3)O₃-PbTiO₃ and Pb(Mg_1/2 Nb_2/3)-O₃-PbTiO₃-PbZrO₃ ceramics decreased with increasing Ba or Sr content. The lattice parameter (α axis) in the rhombohedral or pseudocubic phase increased with the increase of Ba but decreased with the increase of Sr substitution. Although the Curie temperature was lowered with the increase of Ba or Sr, the dielectric constants of the ceramics were increased. The dielectric and piezoelectric properties of the ternary compositions near the morphotropic boundary were improved through selection of sub-stituent and base composition. A planar coupling coefficient of 0.66 and a low Young's modulus were obtained with substitution of 5 mole % Ba. A dielectric constant greater than 3500 and a planar coupling of 0.63 can be obtained by substituting 5 mole % Sr.     

Low Loss Dielectrics in the Ca(B'1/2Nb1/2)O3 [B'=Lanthanides, Y] System

The Ca(B'_1/2Nb_1/2)O₃ [B'=La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Y, Er, Yb, and In] complex perovskites have been prepared by conventional solid-state ceramic route. The structure and microstructure of the ceramics have been characterized by X-ray diffraction and scanning electron microscopy methods. The ceramics have dielectric constant (ɛ_r) in the range 23–32, normalized Q -factor ( Q _u× f ) 11 000–38 000 GHz and temperature coefficient of resonant frequency (τ_f) −43–5.2 ppm/°C. The microwave dielectric properties of Ca(B'_1/2Nb_1/2)O₃ ceramics are found to depend on the ionic radii of B'-site elements and tolerance factor ( t ). The substitution of Ba²⁺ and Sr²⁺ for Ca²⁺ resulted a phase transition in Ca(B'_1/2Nb_1/2)O₃ ceramics. The (Ca_0.05Ba_0.95) (Y_1/2Nb_1/2)O₃ has τ_f close to zero (1.2 ppm/°C) with ɛ_r=35 and Q _u× f =48 500 GHz and is proposed as a useful material for base station applications. Dielectric properties of the Ca(B'_1/2Nb_1/2)O₃ ceramics were tailored by the addition of TiO₂ and CaTiO₃.     

Microstructure and Microwave Dielectric Properties of Ba(Zn1/3Ta2/3)O3 Ceramics with ZrO2 Addition

The effect of ZrO₂ on crystallographic order, microstructure, and microwave dielectric properties of Ba(Zn_1/3Ta_2/3)O₃ (BZT) ceramics was investigated. A small amount of ZrO₂ disturbed the 1:2 cation ordering. The average grain size of the BZT significantly increased with the addition of ZrO₂, which was attributed to liquid-phase formation. The relative density increased with the addition of a small amount of ZrO₂, but it decreased when the ZrO₂ content was increased. Variation of the dielectric constant with ZrO₂ addition ranged between 27 and 30, and the temperature coefficient of resonant frequency increased abruptly as the ZrO₂ amount exceeded 2.0 mol%. The Q value of the BZT significantly improved with the addition of ZrO₂, which could be explained by the increased relative density and grain size. The maximum Q × f value achieved in this investigation was ∼164 000 GHz for the BZT with 2.0 mol% ZrO₂ sintered at 1550°C for 10 h.     

Far Infrared Reflection Spectra of Ba(Zn,Ta)O3-BaZrO3 Dielectric Resonator Material

The dielectric ceramic materiala Ba(Zn_1/3Ta_2/3)O₃–BaZrO₃ has extremely low dielectric loss at microwave frequencies. To investigate the lattice vibrations of Ba(Zn,Ta)O₃ and Ba(Zr, Zn, Ta)O₃ solid solutions, far infrared reflection spectra were measured from 50 to 4000 cm⁻¹ using a Fourier transform infrared spectrometer. These data were analyzed according to the classical dispersion theory. The spectra of Ba(Zn,Ta)O₃ are well fitted by using the 14 resonant modes, and the spectra of Ba(Zr, Zn, Ta)O₃ solid solution are fitted by assuming the normal distribution on resonant frequencies. The damping constant of these materials is discussed, and the values of tan δ calculated from the dispersion parameters agree with the measured values.     

Synthesis of BaCu(B2O5) Ceramics and their Effect on the Sintering Temperature and Microwave Dielectric Properties of Ba(Zn1/3Nb2/3)O3 Ceramics

BaCu(B₂O₅) ceramics were synthesized and their microwave dielectric properties were investigated. BaCu(B₂O₅) phase was formed at 700°C and melted above 850°C. The BaCu(B₂O₅) ceramic sintered at 810°C had a dielectric constant (ɛ_r) of 7.4, a quality factor ( Q × f ) of 50 000 GHz and a temperature coefficient of resonance frequency (τ_f) of −32 ppm/°C. As the BaCu(B₂O₅) ceramic had a low melting temperature and good microwave dielectric properties, it can be used as a low-temperature sintering aid for microwave dielectric materials for low temperature co-fired ceramic application. When BaCu(B₂O₅) was added to the Ba(Zn_1/3Nb_2/3)O₃ (BZN) ceramic, BZN ceramics were well sintered even at 850°C. BaCu(B₂O₅) existed as a liquid phase during the sintering and assisted the densification of the BZN ceramic. Good microwave dielectric properties of Q × f =16 000 GHz, ɛ_r=35, and τ_f=22.1 ppm/°C were obtained for the BZN+6.0 mol% BaCu(B₂O₅) ceramic sintered at 875°C for 2 h.     

Perovskite Phase Formation in the Relaxor System [Pb(Fe1/2Nb1/2)O3]1-x–[Pb(Zn1/3Nb2/3)O3]x

Phase formation and dielectric properties of the compositions in the system [Pb(Fe_1/2Nb_1/2)O₃]₁_ _x –[Pb(Zn_1/3Nb_2/3)O₃] _x were investigated as possible materials for multilayer ceramic capacitors. The formation of the phase with perovskite structure and dielectric properties of ceramics at room temperature in the entire composition range are presented. The undesirable pyrochlore phase can be suppressed up to x = 0.6 by adopting calcination of B-site oxides, followed by reaction with PbO. Compositions in the single-phase range can be sintered at less than 1000°C.     

Dielectric and Ferroelectric Properties of Ceramics in the Pb(Zn 1/3Nb2/3)O3-BaTiO3-PbTiO3 System

The use of Pb(Zn_1/3Nb_2/3)O₃ ceramics is restricted by the formation of a pyrochlore phase detrimental to both dielectric and piezoelectric properties. Recently it has been shown that a 6 mol% addition of BaTiO₃ to PZN suppresses the formation of pyrochlore phase. Phase relations and dielectric properties of ceramics in the PZN-BT-PT system are reported here. Compositions with the perovskite structure, having high dielectric constant and low temperature coefficient of capacitance, have been identified.     

Effect of Grain Size on Diffusion-Induced Grain-Boundary Migration in Ba(Zn1/3Nb2/3)O3 Ceramics

Diffusion-induced grain-boundary migration (DIGM) in Ba(Zn_1/3Nb_2/3)O₃ (BZN) ceramics was investigated with small (3.0 μm) and large (31. 4 μm) grain size specimens. The specimens were embedded in Nb₂O₅ or ZnO powders and then heat-treated at 1250° and 1310°C, respectively. The grain boundaries of the small grain size specimens were immobile, while those of the large grain size specimens migrated away from their centers of curvature. From the observed difference in migration behavior depending on grain size, the magnitude of the driving force for the DIGM was estimated.