Ferroelectric and Piezoelectric Properties of Fine-Grained Na0.5K0.5NbO3 Lead-Free Piezoelectric Ceramics Prepared by Spark Plasma Sintering

Lead-free piezoelectric ceramics have received attention because of increasing interest in environmental protection. Niobate ceramics such as NaNbO₃ and KNbO₃ have been studied as promising Pb-free piezoelectric ceramics, but their sintering densification is fairly difficult. In the present study, highly dense Na_0.5K_0.5NbO₃ ceramics were prepared using spark plasma sintering (SPS). Although the SPS temperature was as low as 920°C, the density of the Na_0.5K_0.5NbO₃ solid solution ceramics was raised to 4.47 g/cm³ (>99% of the theoretical density). After post-annealing in air, reasonably good ferroelectric and piezoelectric properties were obtained in the Na_0.5K_0.5NbO₃ ceramics with submicron grains. The crystal phase of the Na_0.5K_0.5NbO₃ has an orthorhombic structure. The Curie temperature is 395°C and the piezoelectric parameter ( d ₃₃) of the Na_0.5K_0.5NbO₃ ceramics reached 148 pC/N.     

Sodium Carbonate Flux Effects on the Luminescence Characteristics of (Y0.5Gd0.5)2O3:Eu Phosphor Particles Prepared by Spray Pyrolysis

Na₂CO₃ flux was introduced in the preparation of phosphor particles by spray pyrolysis to improve the photoluminescence (PL) characteristics of (Y_0.5Gd_0.5)₂O₃:Eu phosphor particles. The phosphor particles directly prepared by spray pyrolysis at 1300°C from solutions with 20 wt% Na₂CO₃ flux had the highest PL intensity, which corresponded to 130% of that of particles prepared from solution without flux. On the other hand, the maximum PL intensity of the annealed particles, which were as-prepared at 900°C and posttreated at 1200°C for 3 h, was obtained from a solution with 5 wt% Na₂CO₃ flux. The maximum PL intensity of particles directly prepared by spray pyrolysis without posttreatment was 86% of that of posttreated phosphor particles. Na₂CO₃ flux was also important in control of morphology of (Y_0.5Gd_0.5)₂O₃:Eu phosphor particles.     

Effect of MnO on the Phase Development, Microstructures, and Dielectric Properties of 0.95Na0.5K0.5NbO3–0.05LiTaO3 Ceramics

Lead-free piezoelectric ceramics in the system 0.95Na_0.5K_0.5NbO₃–0.05LiTaO₃ were modified with ≤1 mol% MnO. Maximum densities occurred at a sintering temperature of 1050°C. Characteristic changes in the relative intensity of X-ray diffraction peaks were consistent with Mn ions substituting on the perovskite lattice to produce a change from orthorhombic to a mixture of tetragonal and orthorhombic phases. Grain growth during secondary recrystallization was also affected, leading to increased grain sizes. The dielectric constant increased from ∼600 in unmodified ceramics to ∼1040 in ceramics prepared with 0.5 mol% MnO.     

Compositional Dependence of Piezoelectric Properties in NaxK1−xNbO3 Lead-Free Ceramics Prepared by Spark Plasma Sintering

Lead-free piezoelectric Na _x K_{1− x} NbO₃ ( x =20–80 mol%) ceramics were fabricated using spark plasma sintering at a low temperature (920°C). All the Na _x K_{1− x} NbO₃ ceramics showed a similar orthorhombic phase structure, while the corresponding lattice parameters decreased from the KNbO₃ side to the NaNbO₃ side with increasing Na content. A discontinuous change in lattice parameter close to composition of 60 mol% Na indicated the presence of a transitional area that is similar to the morphotropic phase boundary (MPB) in Na _x K_{1− x} NbO₃ ceramics. The sintered density of the Na _x K_{1− x} NbO₃ ceramics decreased with increasing Na content, from a relative density of 99% for the K-rich side to 92% for the Na-rich side. The piezoelectric constant d ₃₃ and planar mode electromechanical coupling coefficient k _p showed a maximum value of 148 pC/N and 38.9%, respectively, due to the similar MPB effects in the PZT system.     

Topochemical Synthesis of Plate-Like Na0.5Bi0.5TiO3 from Aurivillius Precursor

Plate-like Na_0.5Bi_0.5TiO₃ (NBT) particles with perovskite structure were synthesized by topochemical microcrystal conversion from plate-like particles of layer-structured Na_0.5Bi_4.5Ti₄O₁₅ (NBIT) at 950°C in NaCl molten salt. As the precursors of NBT, plate-like NBIT particles were first synthesized by molten salt process by the reaction of Bi₄Ti₃O₁₂, Na₂CO₃, and TiO₂. After the topochemical reactions, layer-structured NBIT particles were transformed to the perovskite NBT platelets. NBT particles with a thickness of approximately 0.5 μm and a length of 10–15 μm retained the morphology feature of the precursor. High-aspect-ratio NBT platelets are suitable templates to obtain textured ceramics (especially NBT-based ceramics) by (reactive) template grain growth process.     

Sintering and Electrical Properties of Lead-Free Na0.5K0.5NbO3 Piezoelectric Ceramics

Lead-free Na_0.5K_0.5NbO₃ (NKN) piezoelectric ceramics were fairly well densified at a relatively low temperature under atmospheric conditions. A relative density of 96%–99% can be achieved by either using high-energy attrition milling or adding 1 mol% oxide additives. It is suggested that ultra-fine starting powders by active milling or oxygen vacancies and even liquid phases from B-site oxide additives mainly lead to improved sintering. Not only were dielectric properties influenced by oxide additives, such as the Curie temperature ( T _c) and dielectric loss ( D ), but also the ferroelectricity was modified. A relatively large remanent polarization was produced, ranging from 16 μC/cm² for pure NKN to 23 μC/cm² for ZnO-added NKN samples. The following dielectric and piezoelectric properties were obtained: relative permittivity ɛ ^T ₃₃/ɛ ₀ =570–650, planar mode electromechanical coupling factor, k _p=32%–44%, and piezoelectric strain constant, d ₃₃=92–117 pC/N.     

Nanopowders of Na0.5K0.5NbO3 Prepared by the Pechini Method

A Pechini-based chemical synthesis route was used to produce powders of Na_0.5K_0.5NbO₃ (NKN). The thermochemistry of the gel was investigated using thermogravimetric analysis-fourier transform infrared (TGA-FTIR) evolved gas analysis; in addition, powder FTIR was used to analyze the gel residues after different heat treatments. The final decomposition of the organic components occurred at ∼650°C. However, hydrated–carbonated secondary phase(s) were detected by FTIR in powders that had been heated at 700°C, indicating that the NKN nanopowders are susceptible to a reaction with atmospheric moisture and carbon dioxide. The NKN particle sizes were in the range 50–150 nm after decomposition at 700°C.     

Phase Transitional Behavior and Piezoelectric Properties of Lead-Free (Na0.5K0.5)NbO3–(Bi0.5K0.5)TiO3 Ceramics

(1− x )(Na_0.5K_0.5)NbO₃–(Bi_0.5K_0.5)TiO₃ solid solution ceramics were successfully fabricated, exhibiting a continuous phase transition with changing x at room temperature from orthorhombic, to tetragonal, to cubic, and finally to tetragonal symmetries. A morphotropic phase boundary (MPB) between orthorhombic and tetragonal ferroelectric phases was found at 2–3 mol% (Bi_0.5K_0.5)TiO₃ (BKT), which brings about enhanced piezoelectric and electromechanical properties of piezoelectric constant d ₃₃=192 pC/N and planar electromechanical coupling coefficient k _p=45%. The MPB composition has a Curie temperature of 370°–380°C, comparable with that of the widely used PZT materials. These results demonstrate that this system is a promising lead-free piezoelectric candidate material.     

Low-Temperature Synthesis of CaZrO3 Powder from Molten Salts

Calcium zirconate (CaZrO₃) powder was synthesized using calcium chloride (CaCl₂), sodium carbonate (Na₂CO₃), and zirconia (ZrO₂) powders. On heating, CaCl₂ reacted with Na₂CO₃ to form NaCl and CaCO₃. NaCl–Na₂CO₃ molten salts provided a liquid reaction medium for the formation of CaZrO₃ from in situ -formed CaCO₃ (or CaO) and ZrO₂. CaZrO₃ started to form at about 700°C, increasing in amount with increasing temperature and reaction time, with a concomitant decrease in CaCO₃ (or CaO) and ZrO₂ contents. After washing with hot-distilled water, the samples heated for 5 h at 1050°C were single-phase CaZrO₃ with 0.5–1.0 μm grain size.     

Synthesis of Na0.5K0.5NbO3 Piezoelectrics by a Solution Coating Approach

The solution coating method is shown to provide more homogeneous mixing of the starting powders and purer (Na_0.5K_0.5)NbO₃ (NKN) powder than the conventional method thereby rendering cold isostatic pressing unnecessary. Sintering NKN with potassium copper niobate (KCN) by uniaxial pressing gave a relative bulk density of 92%, d ₃₃ coefficient of 112 pC/N and a loss factor of 1% after 6 h at 1100°C. In contrast, the conventional method yielded 84% relative bulk density and a 31% loss factor after 6 h at 1100°C and the sample was too porous to allow for dielectric and piezoelectric measurements.     

Microstructures and Piezoelectric Properties in the Li2O-Excess 0.95(Na0.5K0.5)NbO3–0.05LiTaO3 Ceramics

As a candidate for lead-free piezoelectric materials, Li₂O-excess 0.95(Na_0.5K_0.5)NbO₃–0.05LiTaO₃ (NKN–5LT) ceramics were developed by a conventional sintering process. The sintering temperature was lowered by adding Li₂O as a sintering aid. Abnormal grain growth in NKN–5LT ceramics was observed with varying Li₂O content. This grain-growth behavior was explained in terms of interface reaction-controlled nucleation and growth. In the 1 mol% Li₂O excess NKN–5LT samples sintered at 1000°C for 4 h in air, the electromechanical coupling factor and the piezoelectric constant of NKN–5LT ceramics were found to reach the highest values of 0.37 and 250 pC/N, respectively.     

Low-Temperature Sintering and Piezoelectric Properties of (Na0.5K0.5)NbO3 Lead-Free Piezoelectric Ceramics

(Na_0.5K_0.5)NbO₃ (NKN) ceramic with 1.5 mol% CuO added (NKNC) was well sintered even at a low temperature of 900°C with the addition of ZnO. Most of the ZnO reacted with the CuO and formed the liquid phase that assisted the densification of the specimens at 900°C. A few Zn²⁺ ions entered the matrix of the specimens and increased the coercive field ( E _c) and Q _m values of the specimens. High-piezoelectric properties of k _p=0.37, Q _m=755, and ɛ₃ ^T /ɛ₀=327 were obtained from the NKNC ceramics containing 1.0 mol% ZnO sintered at 900°C for 2 h.     

Effect of CuO on the Sintering Temperature and Piezoelectric Properties of (Na0.5K0.5)NbO3 Lead-Free Piezoelectric Ceramics

When a small amount of CuO was added to (Na_0.5K_0.5)NbO₃ (NKN) ceramics sintered at 960°C for 2 h, a dense microstructure with increased grains was developed, probably due to liquid-phase sintering. The Curie temperature slightly increased when CuO exceeded 1.5 mol%. The Cu²⁺ ion was considered to have replaced the Nb⁵⁺ ion and acted as a hardener, which increased the E _c and Q _m values of the NKN ceramics. High piezoelectric properties of k _p=0.37, Q _m=844, and ɛ₃ ^T /ɛ₀=229 were obtained from the specimen containing 1.5 mol% of CuO sintered at 960°C for 2 h.     

Low-Temperature Sintering and Piezoelectric Properties of CuO-Added 0.95(Na0.5K0.5)NbO3–0.05BaTiO3 Ceramics

The sintering temperature of 0.95(Na_0.5K_0.5)NbO₃–0.05BaTiO₃ (NKN–BT) ceramics needs to be decreased below 1000°C to prevent Na₂O evaporation, which can cause difficulties in poling and may eventually degrade their piezoelectric properties. NKN–BT ceramics containing CuO were well sintered at 950°C with grain growth. Poling was easy for all specimens. Densification and grain growth were explained by the formation of a liquid phase. The addition of CuO improved the piezoelectric properties by increasing the grain size and density. High piezoelectric properties of d ₃₃=230 pC/N, k _p=37%, and ɛ₃^T/ɛ₀=1150 were obtained from the specimen containing 1.0 mol% of CuO synthesized by the conventional solid-state method.     

Thermodynamic Characterization of the Eutectic Phase Mixture NaNbO3/Na3NbO4. I: Literature Survey

The literature about the thermodynamic properties of NaNbO₃ and Na₃NbO₄ has mainly been governed by estimations. The only exceptions are two current calorimetric investigations on the standard enthalpy of formation of NaNbO₃ and, in addition, an old and inappropriately evaluated study on the carbon dioxide equilibrium gas pressure over the phase mixture NaNbO₃/Na₃NbO₄/Na₂CO₃. Upon reevaluating the latter results, first experimentally proven data on the difference of the Gibbs-free energies have been obtained (715°–822°C):      

Phase Transitions and Electrical Properties of (Na1−xKx)(Nb1−ySby)O3 Lead-Free Piezoelectric Ceramics With a MnO2 Sintering Aid

Lead-free piezoelectric ceramics (Na_{1− x} K _x )(Nb_{1− y} Sb _y )O₃+ z mol% MnO₂ have been prepared by a conventional solid-state sintering technique. Our results reveal that Sb⁵⁺ diffuses into the K_0.5Na_0.5NbO₃ lattices to form a solid solution with a single-phase orthorhombic perovskite structure. The partial substitution of Sb⁵⁺ for B-site ion Nb⁵⁺ decreases the paraelectric cubic-ferroelectric tetragonal phase transition ( T _c) and the ferroelectric tetragonal-ferroelectric orthorhombic phase transition ( T _O–F), and retains strong ferroelectricity. A small amount of MnO₂ is enough to improve the densification of the ceramics. The co-effects of MnO₂ doping and Sb substitution lead to significant improvements in ferroelectric and piezoelectric properties. The ceramics with x =0.45–0.525, y =0.06–0.08, and z =0.5–1 exhibit excellent ferroelectric and piezoelectric properties: d ₃₃=163–204 pC/N, k _P=0.47–0.51, k _t=0.46–0.52, ɛ=640–1053, tan δ=1.3–3.0%, P _r=18.1–22.6 μC/cm², E _c=0.72–0.98 kV/mm, and T _C=269°–314°C.     

Pyroelectric and Dielectric Properties of Mn Modified 0.82Bi0.5Na0.5TiO3–0.18Bi0.5K0.5TiO3 Lead-Free Thick Films

MnO-doped 0.82Bi_0.5Na_0.5TiO₃–0.18Bi_0.5K_0.5TiO₃(NBT–KBT) thick films with thickness about 40 μm have been prepared using screen printing on Pt electroded alumina substrates. The strong pyroelectric coefficient of 3.8 × 10⁻⁴ C·(m²·°C)^–1 was observed in 1.0 mol% MnO-doped-thick films, and the calculated detectivity figure of merit as high as 1.1 × 10⁻⁵ Pa^−0.5, which can be comparable to that of the commonly used lead based materials. The enhancement of the pyroelectric performances is attributed to the reductions in dielectric constant and loss and the improvements in the pyroelectric coefficient, which can be ascribed to the Mn acts as a hard dopant in the NBT–KBT lattice, creating oxygen vacancies and pinning the residual domains.     

Effect of Particle Sizes of Starting Materials on Microstructure Development in Textured Bi0.5(Na0.5K0.5)0.5TiO3

Microstructure development in Bi_0.5(Na_0.5K_0.5)_0.5TiO₃ prepared by a reactive-templated grain growth process was dependent on the sizes of platelike Bi₄Ti₃O₁₂ (BiT) and equiaxed TiO₂ particles used as starting materials. Calcined compacts were composed of large, platelike template grains and small, equiaxed matrix grains, the sizes of which were determined by those of the BiT and TiO₂ particles, respectively. Texture was developed by the growth of template grains at the expense of matrix grains during sintering, and a new mechanism of grain growth was proposed on the basis of microstructure observation. The grain growth rate was determined by the template and matrix grain sizes, and a dense ceramic with extensive texture was obtained using small BiT and TiO₂ particles.     

Fabrication of Na0.5Bi0.5TiO3–BaTiO3-Textured Ceramics Templated by Plate-Like Na0.5Bi0.5TiO3 Particles

Textured 0.94Na_0.5Bi_0.5TiO₃–0.06BaTiO₃ (NBT–6BT) ceramics were fabricated by templated grain growth (TGG) using anisotropically shaped Na_0.5Bi_0.5TiO₃ (NBT) templates. Platelet NBT was synthesized by the topochemical technique, using precursor Na_0.5Bi_4.5Ti₄O₁₅ (NBIT). The NBT particles have an average length of 10–15 μm and a thickness of 1 μm, which are suitable templates for obtaining textured ceramics (especially NBT-based ceramics) by the TGG process. This study revealed that the NBT templates are effective in inducing grain orientation in NBT–6BT ceramics. For NBT–6BT ceramics textured with 5 vol% NBT templates, a Lotgering factor of 0.87 and a d ₃₃ of 299 pC/N are given.     

Hydrothermal Synthesis and Characterization of KxNa(1−x)NbO3 Powders

NaNbO₃, KNbO₃, and K _x Na_{(1− x )}NbO₃ powders were successfully prepared by the hydrothermal method. The phase of the products was identified to be orthorhombic structure by X-ray diffraction (XRD) technique, and the XRD results revealed that the x value of the K _x Na_{(1− x )}NbO₃ gradually increased with the increase in the ratio of K⁺ to Na⁺ in alkaline solution. The morphology and the microstructure were investigated by scanning electron microscopy, energy-dispersive spectroscopy, and transmission electron microscopy, and the results indicated that the ratio of K⁺ to Na⁺ in the solution had a great effect on the morphology and the size of products. Na_0.5K_0.5NbO₃ with morphotropic phase boundary composition could be synthesized when the molar ratio of K⁺ to Na⁺ was between 4:1 and 6:1 in the solution. A possible formation mechanism of the K _x Na_{(1− x )}NbO₃ crystal was also proposed based on the experimental results.